ROGER TECHNOLOGY Series BH30 Automation for Sliding Gates Instruction Manual

Installation:
- Ensure the power source matches the voltage requirements of the product.
- Mount the automation system securely according to the installation manual.
- Connect the motor control inverter as per the provided instructions.
- Set up the high-resolution encoder for sensored operation.
Operation:
- Power on the system and test the gate movement without obstruction.
- Adjust the speed and force settings as needed for your specific gate.
- Maintain regular checks on the system for optimal performance.
Maintenance:
- Regularly lubricate moving parts to prevent wear and ensure smooth operation. Check electrical connections for any signs of damage.

Symbols

Product description

Technical Data

Force allowing a 40% duty-cycle operation, at the specified in the table (1/min equals RPM), with ambient temperature of +55°C.
Internal test verified at the nominal sliding gate value of 5 meters, at an ambient temperature of 20°C. The value specified is NOT the maximum value.

Dimensions

Typical installation

1	BH30	H07RN-F 3×1,5 mm2
2	F4ES/F4S – TX	3×0,5 mm2 (max 20 m)
2	F4ES/F4S – RX	5×0,5 mm2 (max 20 m)
3	F4ES/F4S – TX	3×0,5 mm2 (max 20 m)
3	F4ES/F4S – RX	5×0,5 mm2 (max 20 m)
4	FIFTHY/24	2×1 mm2 (max 10 m)
4	Antenna	50 Ohm RG58 (max 10 m)
5	R85/60	3×0,5 mm2 (max 20 m)
5	H85/TTD – H85/TDS	2×0,5 mm2 (max 30 m)
6	Bordo sensibile / Sensitive edge	/
7	Ricevitore radio CS/RX / CS/RX radio receiver	/

INSTALLATION

Preliminary checks and installation of the foundation plate

Check that the gate is structurally sound and check that the gate leaf is stable. The gate may cause injury or damage to property in the event of derailing or falling to one side.
The guide rail must be securely fixed to the ground and must be perfectly straight, with no kinks or other irregularities which may obstruct the movement of the gate leaf, and must not have a gradient greater than 0.5%.

Check that the guide rails are in good condition and adequately greased.
Always install mechanical stops in the gate open and gate closed positions, anchored securely to the ground and with elastic damper elements (e.g. rubber buffer) to attenuate the impact of the gate leaf against the stop.
Check that, when the motor is unlocked, the door doesn’t move if left in any position.

INSTALLING FOUNDATION PLATE

The automation system may be installed on the right or left hand side.
Fit the four 10MA nuts onto the anchor bolts included, tightening along the full length of the thread.
Fit the anchor bolts into the 4 holes in the foundation plate and fasten with the 4 nuts as shown in figure 1.
Referring to the measurements given in the figure, cast a slab of cement with the base plate sunk into the cement. The plate must be perfectly level and clean.
The distances between the foundation plate [B] and the rack [A] must be as indicated.
The flexible conduits of the electrical system must exit from the hole on the right hand side of the foundation plate (seen from the inner side).

Automation installation

Undo the screws of the cover and remove the lid by lifting up as shown in fig. 3. Check that the six adjuster feet do not protrude from the base of the gearmotor.
Put the O-ring (B) onto each screws M10x40 (A). Insert the screws in the gearmotor corners (C) and secure them with the nuts M10 (D).
Fit the BH30 on the 4 anchor bolt, as shown in fig. 4. If necessary, undo the nuts on the foundation plate.
Adjust the horizontal position of the gearmotor by sliding along the slots on the foundation plate, and adjust the vertical position with the 6 adjuster feet.
When adjusting the vertical position, also consider the correct fastener measurements for the rack. See paragraph 8.

Fit the spacer M10 (E).
Fit the cover.

Fixing the rack

N.B.: The BH30 gearmotor may be used with racks with a teething module of 4.

Unlock the gearmotor and move the gate into the open position.
Place the rack on the pinion, then fasten the entire length of the rack, sliding the gate to allow access to the fasteners.

To ensure that subsequent sections of rack are aligned correctly and maintain the correct tooth pitch, we recommend installing the rack sections with connector pieces.
Ensure that there is a clearance of at least 1 – 2 mm between the pinion and the rack. If necessary, adjust the height of the gearmotor or, if possible, of the rack.
Manually check that the gate slides smoothly and without impediment.

Fasten the gear motor definitively.

Fixing the limit switches (mechanical/magnetic)

Adjust the magnetic limit switches based on the minimum distances between the sensor and the magnet installed on the rack (fig. 8).
Move the gate into the fully open position and then into the fully closed position, and fasten the limit switch brackets onto the rack, ensuring that they are turned the right way around.
With mechanical limit switches: R = RIGHT; L = LEFT (fig. 7).

With magnetic limit switches, the arrows must point towards the middle of the rack (fig. 8).
ATTENTION: the magnet can be adjusted by a maximum of 8 mm by loosening the two screws.
ATTENTION: Between magnet and limit switch bracket there must be a distance of 10 mm at most.

Perform a few open/close manoeuvres then adjust the positions of the limit switch brackets so that the gate stops 40 to 80 mm before the mechanical stop. The stopping distance depends on the weight of the gate, friction, the control unit used and weather conditions.
The gate must not come into contact with the mechanical stops when opening and closing.

Electrical connections

A switch or an omnipolar cut-off switch with a contact opening of at least 3 mm must be installed on the mains power line; put the cut-off switch in OFF position and disconnect any buffer batteries before performing any cleaning or maintenance operations.

Ensure that an adequate residual current circuit breaker with a 0.03 A threshold and a suitable overcurrent cut-out are installed upstream the electrical installation in accordance with best practices and in compliance with applicable legislation.
For power supply, use a H07RN-F 3G1.5 mm2 type electric cable and connect it to the terminals L (brown), N (blue), (yellow/green), located inside the automation system.
Strip the insulation from the ends of the power cable wires which will be connected to the terminal (see ref. A), and secure the cable with the cable retainer.
Measure the voltage on the primary mains power connection with a tester.

For the Brushless automation system to function correctly, the mains power voltage must be 230V~ (115 V~) ±10%.
If the detected value does not comply with the above specified values or is not stable, the automation system may NOT operate efficiently.
Connections to the electrical distribution network and to any other low-voltage (230 V~) conductors in the external section to the electrical panel must be on an independent path and separate from the connections to the command and safety devices (SELV = Safety Extra Low Voltage).

Make sure that the mains power conductors and the accessory wires (24 V) are separated.
The cables must be double insulated, strip them near the relevant connection terminals and lock them with clamps (not supplied).
The electrical connections and the gear motor BH30 testing operations are described in the installation manual of the control unit B70/1DC.
- FC1 = opening limit switch (if motor installed on the right)
- FC2 = closing limit switch (if motor installed on the right)

Manual release

WARNING: only perform the gate leaf release and lock procedures with the unit disconnected from mains, with batteries (if installed) disconnected and with the motor at a standstill.

RELEASE AND MANUAL OPERATION
- Flip open the lock cover as indicated in step 1.
- Insert the key included into the lock and turn clockwise by 90°, as indicated in step 2.
- Open the release cover completely, as indicated in step 3.
- Move the leaf manually.
RESTORING AUTOMATIC OPERATION
- To lock the gate leaf again, lower the release cover with the key inserted, taking care not to trap your fingers.
- Turn the key anticlockwise by 90°.
- Remove the key and close the lock cover.
- Reconnect to mains electricity.

Product label (example)

Decoding the batch and serial number

The IN parameter is a progressive number related to the year of manufacture. The two most significant digits of the LOTTO/BC parameter are the year of manufacture, while the two less significant digits are the week of manufacture.

Reading example:

LOTTO/BC: AASS

AA = year of manufacture
SS = week of manufacture

The product label is attached to the motor (see figure). Labels must not be removed, damaged, dirty or concealed.

DECLARATION OF INCORPORATION

All. II B – Directive 2006/42/CE – Annex II B)

Declares that the partly-completed machinery designed to be incorporated according to the corresponding instructions manual:

Description of the device: Sliding gate automation BH30 series

Model of the integrated control unit: B70/1DC

is compliant with the provisions of the following Community directives:

2006/42/CE directive (Machinery Directive) and the related technical documentation has been compiled according to annex VII B of the same directive;
2014/30/UE directive (Electromagnetic Compatibility);
2014/35/UE directive (Low Voltage);

2014/53/UE directive (RED)
2011/65/UE directive (RoHS)

Declares to undertake to provide information related to the partly-completed machinery, following a duly justified request from the national authorities. The commitment includes the transmission methods and does not affect the intellectual property rights of the manufacturer of the partly-completed machinery. Declares that the partly-completed machinery must not be commissioned until the final machinery in which it will be incorporated is declared compliant with the provisions of the 2006/42/EC directive.

USER GUIDE Manual release

WARNING: only perform the gate leaf release and lock procedures with the unit disconnected from mains, with batteries (if installed) disconnected and with the motor at a standstill.

RELEASE AND MANUAL OPERATION

Flip open the lock cover as indicated in step 1.

Insert the key included into the lock and turn clockwise by 90°, as indicated in step 2.
Open the release cover completely, as indicated in step 3.
Move the leaf manually.

RESTORING AUTOMATIC OPERATION

To lock the gate leaf again, lower the release cover with the key inserted, taking care not to trap your fingers.
Turn the key anticlockwise by 90°.

Remove the key and close the lock cover.
Reconnect to mains electricity.

The sound pressure during use is less than 70 dB(A).

CONTACT INFORMATION

ROGER TECHNOLOGY
Via S. Botticelli 8

31021 Bonisiolo di Mogliano Veneto (TV)
ITALIA
P.IVA 01612340263

Tel. +39 041.5937023
Fax. +39 041.5937024
info@rogertechnology.it

www.rogertechnology.com

FAQs

Q: What is the maximum weight capacity of the BH30 series?
- A: The BH30 series can handle a maximum weight capacity of 600 kg to 800 kg, depending on the model.

Q: What is the recommended operating speed range for the BH30 series?
- A: The recommended speed range for the BH30 series is between 7.4 m/min to 25 m/min.
Q: What type of motor control does the BH30 series use?
- A: The BH30 series uses inverter-driven motor control for efficient operation.

Documents / Resources

ROGER TECHNOLOGY Series BH30 Automation for Sliding Gates [pdf] Instruction Manual
BH30-803, BH30-804, BH30-603-HS, BH30-604-HS, BH30-804-R, Series BH30 Automation for Sliding Gates, Series BH30, Automation for Sliding Gates, Sliding Gates, Gates

References

User Manual

ROGER TECHNOLOGY Series BH30 Automation for Sliding Gates

Specifications

Product Usage Instructions