AS 4051.205 Wire Terminal WT C5 Fully Automated Wire Processing Machine
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Product Information
Specifications
- Model: AS 4051.205 – Wire Terminal WT C5 fully
automated wire processing machine - Supply Includes: Machinable material
- Material: Fine-wire copper cables to DIN VDE
0295 Category 5 - Wire End Ferrules: With plastic collar
- Compressed Air Supply: Min. 5 bar, Max. 7
bar - Rated Operating Voltage: 230 V, 1~, 50 Hz/60
Hz - Control Voltage: 24 V
- Power Consumption (approx.): 1 kW
- Wires per hour (approx.): 285
- Weight per Wire Store, unloaded: 130 kg
- Support Area: Including 3 wire magazine packs
of Net weight 1390, Gross weight 1740 - Customs Tariff Number: 84571090
- EAN: 4028177981225
Product Usage Instructions
- Machine Setup: Ensure the machine is placed on
a stable surface with access from all four sides. - Power Connection: Connect the machine to a
suitable power source with the provided specifications. - Air Supply: Connect the compressed air supply
within the specified range to the machine. - Loading Materials: Load the wire stores and
any additional modules according to the wire assembly
requirements. - Safety Precautions: Ensure the machine
interior is encapsulated and access is monitored through safety
limit switches. - Operation: Follow the user manual to input
wire lists, select wire stores, and initiate the automatic wire
processing.
Frequently Asked Questions (FAQ)
Q: How do I troubleshoot if the machine stops during
operation?
A: Check the power supply, air pressure, and material loading.
Ensure all safety switches are in place and consult the user manual
for error codes.
Q: Can I use wires of different categories with this
machine?
A: The machine is designed for fine-wire copper cables to DIN
VDE 0295 Category 5. The use of other wire categories may affect
performance.
Q: What is the recommended maintenance schedule for this
machine?
A: Regularly clean the machine interior, lubricate moving parts
as per manual instructions, and schedule professional servicing
annually for optimal performance.
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AS 4051.205
Wire Terminal WT C5 fully automated wire processing machine
State: 31.07.2025 (Source: rittal.com/ua-en)
AS 4051.205 – Wire Terminal WT C5 fully automated wire processing machine
The Wire Terminal WT C5 fully automated wire processing machine produces up to 36 different wires fully automatically, with zero manual intervention. Wire ends with cross-sections ranging from 0.5 mm² to 2.5 mm² may be processed fully automatically without retooling. This includes length-cutting, insulation-stripping, crimping and project-specific labelling of the wires.
Features
Model No. Design
Product description
AS 4051.205
For fully automatic processing of wire lists for wire assembly Suitable wire stores are selected depending on the number of wires
The Wire Terminal WT C5 fully automated wire processing machine produces up to 36 different wires fully automatically, with zero manual intervention. Wire ends with cross-sections ranging from 0.5 mm² to 2.5 mm² may be processed fully automatically without retooling. This includes length-cutting, insulation-stripping, crimping and project-specific labelling of the wires.
© Rittal 2025
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Features
Benefits
Fully interlinked, from the E-CAD tool through to the production processes Continuous top quality Investment amortisation period of 2.5 years from a minimum of 300 enclosures per annum Machined wires from the ordering system or the chain bundle can be processed in the subsequent enclosure wiring process stage with the “Smart Wiring” tool from Eplan Comprehensive process optimisation Efficient job management via the RiPanel Processing Center is supported Simple, fast changeover of consumable materials Automatic labelling of the wires in black, white or light blue Uses a new-technology crimper for various wire end ferrule lengths from 8-18 mm, including infinitely variable partial and full stripping. Secure wire infeed via a new type of wire routing system including quick-lock mechanism Wire output optionally as delivery, optional rail system or optional chain bundle Make your wire assembly production process 10 times faster Simple operation with large 24″ touch display Allows you to respond quickly and flexibly to project changes Error minimisation even in downstream processes
© Rittal 2025
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Features
Technical specifications
Supply includes Machinable material Note
© Rittal 2025
Wire stripping range: Partial stripping 6 – 20 mm (0.24 – 0.79 in.), infinitely variable and full stripping 2 – 20 mm (0.8 – 0.79 inc.), infinitely variable Crimping range 0.5 mm²: Crimping length 8 mm (0.31 in.) and 10 mm (0.39 in.) Crimping range 0.75 mm²: Crimping length 8 mm (0.31 in.), 10 mm (0.39 in.) and 12 mm (0.47 in.) Crimping range 1 mm²: Crimping length 8 mm (0.31 in.), 10 mm (0.39 in.) and 12 mm (0.47 in.) Crimping range 1.5 mm²: Crimping length 8 mm (0.31 in.), 10 mm (0.39 in.), 12 mm (0.47 in.) und 18 mm (0.71 in.) Crimping range 2.5 mm²: Crimping length 8 mm (0.31 in.), 12 mm (0.47 in.) and 18 mm (0.71 in.) Wires are fed in via separate wire infeed magazines Covering 12 wire types per block The Wire Terminal can accommodate a total of three wire infeed blocks for max. 36 wires 5 wire end ferrule infeeds via feeder bowls The Wire Terminal WT C can process wire lengths from 150 mm to 10 m
Machine frame and encapsulation Operating unit Locator for wire labelling unit Label printer for wire rail magazine identification 1 x WT 16 vibratory bowl feeder for 0.5 mm² 2 x WT 20 vibratory bowl feeders for 0.75/1.0 mm² 2 x WT 29 vibratory bowl feeders for 1.5/2.5 mm²
Fine-wire copper cables to DIN VDE 0295 Category 5 Wire end ferrules with plastic collar
Please talk to your Rittal sales consultant about a bespoke machine configuration. German and English are included as standard with the Wire Terminal The vibratory bowl feeders and the separation of single wire end ferrules are designed for the dimensional tolerances of Rittal wire end ferrules to DIN 46228-4:2019-02. If the wire end ferrules used exceed the defined dimension tolerances, it may be necessary to design/test a new bowl feeder and to adapt the wire end ferrule separation. We reserve the right to make technical modifications
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Features
Machine options
Interfaces Safety
Dimensions
Compressed air supply min. Compressed air supply max. Rated operating voltage Control voltage (DC) Power consumption (approx.) Wires per hour approx. Weight per wire store, unloaded Support area including 3 wire magazine Packs of Net weight Gross weight Customs tariff number EAN
Printer option, light blue 4051.013 Printer option, black 4051.029 Printer option, white 4051.030 Wire store WT Tube 12 (4051.218) WT wire store XL, central unit, 4051.037 WT wire store XL, additional module, 4051.038 Wire rail system WT 15 (4051.214) Wire feed block WT 12 (4051.213) Chain bundle module WT (4051.215)
EPLAN Pro Panel EPLAN Smart Wiring
The machine interior is fully encapsulated. The machine zone allows access from 4 sides, monitored via contactless safety limit switches on the bifold doors.
Width: 1,960 mm Height: 2,255 mm Depth: 2,255 mm
5 bar
7 bar
230 V, 1~, 50 Hz/60 Hz
24 V
1 kW
285
130 kg
Width: 3,660 mm Height: 2,250 mm Depth: 5,159 mm
1 pc(s).
1390
1740
84571090
4028177981225
© Rittal 2025
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Features
ETIM 8 ECLASS 8.0
EC000000 18129090
© Rittal 2025
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Documents / Resources
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Rittal AS 4051.205 Wire Terminal WT C5 Fully Automated Wire Processing Machine [pdf] User Guide AS 4051.205, AS 4051.205 Wire Terminal WT C5 Fully Automated Wire Processing Machine, AS 4051.205, Wire Terminal WT C5 Fully Automated Wire Processing Machine, Fully Automated Wire Processing Machine, Wire Processing Machine, Processing Machine, Machine |