REED TM1100 Direct Tapping Machine User Manual

Material: Hard anodized and powder epoxy painted aluminum
frames, alloy steel boring bar, heavy-duty steel chain, forged
steel chain hooks, bronze and zinc aluminum parts, EPR rubber
gaskets, O rings, plated steel parts

Product Usage Instructions:

1) Select Proper Tools:

Ensure you have the following tools ready:

Corporation stop
Drill tap matching corporation stop threads

Proper size saddle
Proper size corp insertion tool

2) Assemble Chamber to the Pipe:

Clean the pipe area for tapping using a REED DS12 or DS36
Descaler.
Place bottom gasket into the tapping saddle before positioning
it on the pipe.

Position tapping saddle on top of the pipe with tabs/ears
parallel to the pipe length.
Place disc gasket on the top recess area of the saddle.

Unscrew the top cap assembled with Boring Bar.
Position the machine chamber onto the disc gasket recess
ensuring the swing valve is on the same side as the operator.

Connect and tighten chain hooks and swivels securely without
creating twists or kinks in the chain.
Hand tighten nuts and use additional chain extensions for
diameters over 16.

3) Verify Assembly:

Ensure gaskets make good contact.
Verify chain holds the machine securely on the pipe and
saddle.

4) Insert Drill Tap:

Push knockout pin in Boring Bar to its holding position.

FAQ:

Q: What materials are used in the construction of the Direct
Tapping Machine?

A: The machine features hard anodized and powder epoxy painted
aluminum frames, alloy steel boring bar, heavy-duty steel chain,
forged steel chain hooks, bronze and zinc aluminum parts, EPR
rubber gaskets, O rings, and plated steel parts.

“`

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Direct Tapping Machine

User Manual

TM1100

Direct Tapping Machine User Manual Manual del operador para aterrajar

DIRECT TAPPING MACHINE – TM1100

Applies to: 09300, 09304, 09314, 09323

COMBINATION TAPPING & DRILLING MACHINE – CDTM1100, CDTM2100

WARNING:
Read and fully understand all instructions before operating any of Reed’s tapping or drilling machines. Failure to follow all instructions listed inside, may result in serious personnel injury and / or property damage.

CONTENTS:
1) Basic Product Information 2) Operating Instructions 3) Maintenance Instructions 4) Parts Illustration, Parts List, and Necessary Accessories

Reed Manufacturing 1425 West 8th Street Erie, PA 16502 USA 1024-59300

Phone: 800-666-3691 or 814-452-3691

reedsales@reedmfgco.com

www.reedmfgco.com

1024-593001

Direct Tapping Machine

User Manual

TAPPING MACHINE – TM1100 COMBINATION TAPPING & DRILLING MACHINE – CDTM1100, CDTM2100

Basic Product Information:
The TM1100 Direct Tapping Machine drills and taps pressurized water mains. The tool additionally installs a 3/4″ or 1″ corporation stops. The tool can drill and tap 4″-48″ cast or ductile iron and C-900 PVC. The base tool requires saddles for specific sizes and chain extensions above 16″. The tool uses Reed DT series drill taps.

1. Select proper tools necessary to perform tap. A. Corporation stop. B. Drill tap size to match corporation stop threads. C. Proper size saddle. D. Proper size corp insertion tool. E. Any other necessary accessories to meet operating
requirements.

Additional Specifications · Tool Box overall outside dimensions:
TM1100 27 x 5/8 x 13 3/4 X 14 See sketch for overall machine dimensions. · Machine Clearance radius: TM1100 = 32″ · Pressure Rating: Design pressure rating for valve and chamber = 250 psi. · Operating Pressure Rating – 90 psi – ie – Drilling or Tapping into pressurized mains.

2. Assemble chamber to the pipe. A. Clean area of pipe where tap will occur. Use a REED DS12
or DS36 Descaler. B. Place bottom gasket into the tapping
saddle before placing saddle on the pipe. C. Place tapping saddle on the top of the pipe with the tabs/ears of the saddle parallel with the length of the pipe. D. Place disc gasket on the top recess

Catalog No. Item Code

Size

Pipe Dia

Net Shipping Wt

area of the saddle. E. Unscrew the top cap (as-

TM1100

09300

3/4″ – 1″

4″-48″ TAP 114 lbs./52 kg

sembled with Boring Bar).

CDTM1100

09304

3/4″ – 1″ TAP & DRILL 4″-48″ TAP 114 lbs/52 kg

F. Place the machine

CDTM2100

09314 3/4″ – 1″ TAP/ 2″ DRILL 4″-48″ TAP 116 lbs/53 kg

chamber onto the disc gasket recess. Position the machine

so the swing valve is on the

Warning:
Drilling or Tapping into highly pressurized mains is not recommended. However, it is permissible at pressure up to 250 psi, if utilizing special precautions and incorporating high pressure attachments such as the Mueller® Power Clevis #H-10800. (See operations and maintenance manual.) DO NOT USE on natural gas or petroleum piping.

same side as the operator. G. Place chain hooks and swivels into
slots on both sides of the chamber. H. Connect the chain to one of the chain
hooks, bring chain under the pipe and connect on the other side to the nearest link. Do not twist or create

· Flushing/blow by port: 1/2-14 NPT plugged port is provided in bottom chamber for flushing chips while tapping into pressurized mains.
· Swing check valve resists clogging and is easy to clean out.

kinks in the chain. I. Hand tighten nuts. NOTE: Use additional chain extensions and clevis for diameters over 16″.

· Manual pressure balancing and top chamber pressure relief valves are accessible and easy to use.
· Manual or power drive operation through 13/16″ square shaft (Adapter sold separately).

3. Position chamber at desired angle between 45° and 90° from vertical. Tighten down chain nuts EVENLY, using REED CW12 Adjustable Wrench

Materials and Finish: A. Hard anodized and powder epoxy painted aluminum frames. B. Alloy steel boring bar. C. Heavy duty steel chain and forged steel chain hooks.

or L2017 Dual Socket Ratchet Wrench. A. Ensure the gaskets make good contact. B. Verify chain holds the machine
securely on the pipe and saddle.

D. Bronze and zinc aluminum parts. E. EPR rubber gaskets and “O” rings. F. Plated steel parts.

4. Insert Drill Tap into Boring Bar. A. Push knockout pin in Boring Bar
to its holding position.

TM1100 Operating Instructions:

(Toward flat side of bearing) B. Insert shank end of drill tap and align

Warning:
The maximum operating pressure for this tool is 90 psig (621kPa). When using a power clevis, the maximum operating pressure is 250 psig (1724 kPa). DO NOT USE this tool on pipes containing natural gas or petroleum products.

pin with slots in bar end. NOTE: Make sure inside taper of the boring bar is clean before inserting the drill tap. C. Make sure drill tap is securely seated
and lightly tighten the tool retaining screw. NOTE: Do not over tighten the retaining

Warning: Dry tap a piece of pipe to acquaint personnel with
the machine and to preset groove depth for tapping.

screw that holds the drill tap. Over tightening can strip out the threads. D. Retract tool end of Boring Bar all the way into the top cap.

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Direct Tapping Machine

E. Generously coat tap with REED Tapping Compound #98425 or #99140.
NOTE: Always use clean drill taps coated with tapping compound. Fully clean drill tap threads with wire brush between taps and reapply tapping compound.

5. Assemble top and bottom halves A. Verify:
a. Swing valve open. b. Upper ball valve shut. c. Needle valve (silver star knob) shut, clockwise. B. Screw Boring Bar top cap hand tight onto the top chamber (1 3/4 Turns). C. Push down Boring Bar slowly until bit touches the pipe.

D. Adjust the Star Feed as necessary. Place the Yoke over the bearing.
E. Put ratchet wrench on top of Boring Bar.

6. Drilling and Tapping

A. Preparing to Drill

a. Manually: Adjust the ratchet wrench

to turn clockwise.

b. Power Drive: Reed Power Drive

Adapter #98427, 700PDTMPDA #05276 or 601PDTAP #05246. The Manual Use

operator can control the feed rate for

drilling.

B. Drill through the pipe by pulling the

ratchet wrench clockwise and

turning the star feed clockwise in a

smooth and consistent manner. An

easily turning Boring Bar and star

feed indicates one has completed

drilling through the pipe wall.

NOTE: Do not overfeed the drill taps, let the bits do the cutting before feeding. Turn

Power Drive Use

the drill tap one full revolution by hand

before feeding.

C. If appropriate, open the ball valve to

allow flushing of chips while drilling.

D. Feed drill tap down until feeling

resistance. One will feel resistance

when the tapping threads contact the

pipe wall.

E. Begin tapping by rotating the ratchet

wrench with star feed swing clamp

engaged.

F. Continuously turn the feed housing,

slow enough to allow the drill tap

threads to feed. Rotate in a smooth

and constant manner. DO NOT

FORCE the star feed. Forcing the star

feed will strip off the threads. After two

full turns of drill tap into pipe, remove

swing clamp of star feed and continue

tapping.

G. Continue tapping until start of the

3/32″ wide groove (Depth Stop Line)

in the Boring Bar sits flush with the

Main Body. This depth should result in

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a satisfactory tap. Resharpened drill taps may require two additional turns. Other manufacturer’s drill taps may vary. Consult drill tap manufacturer’s instructions. Consider conducting dry taps to determine a depth that works best for you. NOTES: · Pay attention to the Depth Stop Line on the boring bar to keep from cutting too deep. · Weight of a power drive could possibly affect downward pressure when tapping the pipe, especially on PVC. 7. Drill Tap Removal A. Reverse the ratchet detent lever
(or Power Drive Switch) and carefully back the drill tap out of the tapped hole using a counterclockwise rotation. B. Once the drill tap is free of the pipe, retract the Boring Bar to its uppermost position. CAUTION: If pipe is pressurized, apply resisting force to allow boring bar to slowly retract. C. Close the swing valve by pushing down on the handle and turning it 90 degrees counter-clockwise. D. Open the pressure relief valve on the top chamber to release pressure, then close it again.
E. Unscrew the top cap assembly from the valve chamber.
F. Loosen the tool retaining screw and strike the end of the knockout pin to release the drill tap.
8. Attaching Corporation Stop to Boring Bar
A. Verify the selected corp stop matches the size intended and the drill tap size.
B. Verify the corporation stop is in closed/off position.
C. Screw the corp stop and corp adapter together.

User Manual

Direct Tapping Machine
D. Screw the adapter shank to the corp adapter.
E. Push knockout pin in Boring Bar to its holding position. (Toward flat side of bearing sleeve.)
F. Insert tapered end of the adapter shank into the Boring Bar and align the pin with the slots in the bar end. Tighten, but do not overtighten, the tool retaining screw.
G. Make sure the Boring Bar retracts all the way into the top cap. Apply nontoxic pipe dope to corp inlet threads.
H. Screw assembly into the valve chamber.
9. Inserting the Corp Stop A. Attach the ratchet wrench onto the
Boring Bar and set it for clockwise rotation. B. Turn the star knob counterclockwise 1 turn to balance the pressure.
C. Push down on the swing valve handle and turn 90 degrees clockwise.

User Manual

10. Releasing the Corporation Adapter

A. Reverse the ratchet to turn counter clockwise.

B. Remove play from the ratchet wrench with one hand, and strike the wrench handle with the other hand to disen gage the corporation adapter from the adapter shank.

C. Rotate the ratchet wrench counterclockwise until the adapter shank is completely free.

D. Verify quality of corp stop seal by

opening the chip flush valve and

attempting to release pressure in the

chamber. If pressure does not drop

and water continues to flow, re-engage Chip

corp stop with the boring bar and

Flush

attempt to tighten the corp stop further. Valve

11. Machine Removal A. Unscrew top chamber assembly. B. Loosen the chain hook nuts and
unhook the chain. Remove hooks from the machine. C. Carefully remove the machine, saddle, and gaskets and place them on a clean surface. D. Tighten the corporation stop using a Smooth Jaw Wrench only on the corporation stop body. DO NOT USE A PIPE WRENCH. E. Remove the corp adapter using the REED RCORP wrench provided.

D. Push the Boring Bar down until the corp stop threads touch the pipe.
E. If not already done, swing Yoke over the Boring Bar to engage the bearing. Feed the bar as needed.
F. To start the engagement, rotate the Boring Bar clockwise while carefully turning the feed housing clockwise. Once the threads are engaged, disengage the Yoke. Continue rotating until the corporation stop feels solid. Do not attempt to permanently tighten the corporation stop with the machine.

Shown with Reed CSK (not included).

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Choose

Direct Tapping Machine

User Manual

CDTM1100 and CDTM2100 Operating Instructions:
1. Drilling A. Convert direct tapping set up to drilling set up.
i. Remove 99307 Bearing Assembly by backing out the single set screw.
ii. Remove the tapping boring bar from the 99300 Threaded Body iii. Insert the drilling machine boring bar into the threaded body. 1. 3/4″ and 1″ branch taps – reinstall bearing assembly. Line the
set screw up with the lower hole in the boring bar. Drive the screw in until recessing the screw slightly. (See figures 2 & 3) 2. 1-1/2″ and 2″ branch taps a. Install 99301 Sleeve. b. Reinstall bearing assembly. Line the set screw up with the lower hole in the boring bar. Drive the screw in until recessing the screw slightly. (See figures 2 & 3) c. Follow DM1100/DM2100 Operator’s Manual #59305 to drill for service lines. 2. Tapping A. Convert drilling set up to tapping set up. i. Remove 99307 Bearing Assembly. Back the single set screw out past the sleeve then remove the bearing assembly and sleeve. ii. Remove the drilling boring bar from the 99300 Threaded Body iii. Insert the tapping machine boring bar into the threaded body. iv. Reinstall the bearing assembly on the taping bar. v. Line the set screw up with the lower hole in the boring bar. Drive the screw in until recessing the screw slightly. B. Follow TM1100 Operator’s Manual #59300 to direct tap service lines.

Maintenance Instructions:
TM1100, CDTM1100, CDTM2100
Before Using 1. Clean and oil all bearing and wear surfaces and threads. 2. Inspect and clean tapping bits, and remove chips and scale.
Chips and scale may prevent proper function of the tool. 3. Inspect and clean the Boring Bar tool end. Chips and scale may
interfere with the insertion of the tapping bit or adapter shank.
After Using 1. Clean the machine and oil the machined surfaces. If necessary,
the top and bottom chambers can be easily disassembled to clean more thoroughly. 2. Lubricate the tool holding area of the boring bar with REED #98425 Tapping Compound. 3. Flush the bottom chamber with a water hose to remove any chips. DO NOT hammer frames to remove chips or debris Handle Carefully! 4. Protect threaded pieces by assembling them with their mating parts. 5. Periodically, inspect the Boring Bar’s o-ring seals and replace if worn. 6. Carefully, place the tool back in the toolbox for storage.

PACKING the KIT

Figure 1 Line up notch with set screw–to prevent pilot drill from twisting when drilling.

Lower Level of Kit

Hole Saw spacer 113 “O” ring .56″ ID .75 OD x 3/321 installed between saw and arbor

Figure 2
Ready to drill 1″ or 3/4″

1/4″ Pilot Drill 1/8″ Hex wrench for tighting set screw on Arbor body

Hole Saw

Arbor Body

Driver

1/4″ set screw for attaching pilot drill

Note: When drilling PVC pipe, use PL shell cutters and no pilot drill.

1024-59300

Upper Level of Kit
Bearing Assembly Sleeve Removed
Set Screw
Brass Threads, Main Body

Figure 3 Ready to drill 1 1/2″ or 2″
Sleeve Installed
5

Direct Tapping Machine

User Manual

TM1100 Tapping Parts Illustration, Parts List, and Necessary Accessories:

26 59 58
60

54
Feed Assembly

62 63
61

65 66
67
57

25a 6
25b
4

53 Boring Bar Assembly

11 12 10
33

34 55 14
15 48
50 49

7 43 2
47
46 22 69
52 68

70 9

27 21

41 40

45 23
42 34
32
8 71 72
3 20

Saddle See
“Necessary Accessories”
19

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Direct Tapping Machine

User Manual

TM1100 Tapping Machine Parts List

Ref.

Description

REED

Ref.

Description

No.

Item Code

No.

Boring Bar

99302

Top Chamber

98403

Bottom Chamber

98404

Top Chamber Cap

98405

Valve Poppet

98420

Threaded Body

99300

*36

3/4″ Insert Tool

*37

1″ Insert Tool

Plastic Grip

*39

5/8″ Combination Wrench

Brass Nipple

Ball Valve

Valve Lever

98406

Valve Poppet Bar

98407

Mini-Valve

98409

Boring Bar Bearing

98410

Bearing Sleeve

98411

Knockout Pin

98412

Roll Pin

93436

Nut

98421

Swivel

98414

Chain Pull Rod

98415

Chain Hook

40369

Hi Test Chain

98417

Saddle Gasket

40372

Saddle Ring Gasket

40371

Stop Pin

Bushing

Poppet Ring

Screw (4)

O-Ring – Valve Lever

O-Ring – Needle (3)

Pipe Plug

Straight Elbow

Close Nipple

Ball Valve

Valve Sticker

Boring Bar Assembly

Feed Assembly

Needle

Bottom Chamber O-Ring

40373

Valve Lever O-Ring

40374

Valve Poppet O-Ring

40375

Top Cap Large Quad RIng

40376

a. Threaded Body O-Ring

40378

b. Threaded Body O-Ring

40377

Bearing Assembly

99307

E-Ring

30116

*28

a: Rolling Case

48474

b: TM1100 Foam Insert

48478

*29

Operator’s Manual

59300

*30

Tapping Compound

98425

*31

Wrench

02112

Roll Pin

93435

Tool Ret. Screw

98416

E-Ring (2)

30009

*35

Adapter Shank

98422

Knob

Yoke

Yoke Pin

Spring

Set Screw

Star Feed

Washer

Hex Bolt

Ratchet Wrench

Bearing

Bearing Retainer

Set Screw

Lock Washer (10)

Hex Nut Cap Screw (10)

Rubber Washer

Set Screw

Comp Spring

* Included but not shown **99309 assembly includes: 99302, 98410, 98411, 98412, 93436, 98416.

REED Item Code
98423 98424 40397 40405 97564 40396 30130
98429 98419 30199 40426 40425 40395 40427 40403 40273 50408 99309** 99305 98428 40210 98495 98450 94304 38495 98494 39305 30118 40383 40414 99306 39306 30177 30197 40382 30087 40389

TM1100 Necessary Accessories

P/N Name

Item Code

1 Saddle 4″

98442

2 Saddle 6″

98439

3 Saddle 8″

98440

4 Saddle 10″

98441

5 Saddle 12″

98438

6 Saddle 16″

98443

7 Saddle 18″

98444

8 Saddle 20″

98445

9 Saddle 24″

98446

10 Saddle 42″

98448

11 Ext Chain 5′ Lengths

98417

12 Chain Clevis 5/16″

40394

13 Tapping Compound 16 oz. can 98425

14 Tapping Compound 6 oz. squeeze bottle 99140

P/N Name
15 Saddle Gasket 16 Sealing Disc 17 Bearing Sleeve 18 Knockout Pin 19 13/16″ Sq. Dr. Wrench 20 Power Drive Adapter 21 Drill Tap 3/4″ 22 Drill Tap 1″ 23 Drill Tap 3/4″– PVC 24 Drill Tap 1″– PVC 25 3/4″ Corp Insertion Tool 26 1″ Corp Insertion Tool 27 Adapter Shank 28 User Manual

Item Code
40372 40371 98411 98412 40383 08430 04390 04391 04396 04397 98423 98424 98422 59300

Note: Extension chain and clevis to be used to extend TM1100 beyond basic 16″ diameter capacity. Add one chain and clevis for up to 32″ capacity. Add two chains and clevisis for capacity up to 48″.

Direct Tapping Machine

User Manual

REED Warranty REED will repair or replace tools with any defects due to faulty materials or workmanship for one (1) year or five (5) years from the date of purchase, as applicable. This warranty does not cover part failure due to tool abuse, misuse, or damage caused where repairs or modifications have been made or attempted by non REED authorized repair technicians. This warranty applies only to REED tools and does not apply to accessories. This warranty applies exclusively to the original purchaser. One (1) year warranty: Power units for pneumatic, electric, hydraulic and battery-powered tools have a one year warranty. This includes, but is not limited to REED pumps, universal pipe cutter motors, power drives, power bevel tools, threading machines, cordless batteries and chargers. Five (5) year warranty: Any REED tool not specified under the one (1) year warranty above is warrantied under the REED five (5) year warranty. NO PARTY IS AUTHORIZED TO EXTEND ANY OTHER WARRANTY. NO WARRANTY FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY.
No warranty claims will be allowed unless the product in question is received freight prepaid at the REED factory. All warranty claims are limited to repair or replacement, at the option of REED, at no charge to the customer. REED is not liable for any damage of any sort, including incidental and consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary by state, province or country.
Warranty Effective December 1, 2018
Garantía REED REED reparará o reemplazará las herramientas con cualquier defecto debido a defecto en materiales o mano de obra durante un (1) año o cinco (5) años a partir de la fecha de compra, según corresponda. Esta garantía no cubre las fallas de las piezas debido al abuso, mal uso o daños causados por reparaciones o modificaciones realizadas o intentadas por técnicos de reparación no autorizados por REED. Esta garantía se aplica solo a las herramientas REED y no se aplica a los accesorios. Esta garantía se aplica exclusivamente al comprador original. Un (1) año de garantía: Las unidades de potencia para herramientas neumáticas, eléctricas, hidráulicas y alimentadas por baterías tienen una garantía de un año. Incluye, entre otras cosas, bombas REED, motores universales para cortatubos, motopropulsores, herramientas de biselado, máquinas roscadoras, baterías inalámbricas y cargadores. Cinco (5) años de garantía: Cualquier herramienta REED que no esté especificada bajo la garantía de un (1) año ya mencionada cuenta con la garantía de cinco (5) años de REED. NINGUNA DE LAS PARTES ESTÁ AUTORIZADA A EXTENDER NINGUNA OTRA GARANTÍA. NO SE APLICARÁ NINGUNA GARANTÍA DE COMERCIABILIDAD O IDONEIDAD PARA UN PROPÓSITO PARTICULAR.
No se permitirán reclamos de garantía a menos que el producto en cuestión se reciba en la fábrica de REED con el flete pagado por adelantado. Todos los reclamos de garantía se limitan a la reparación o reemplazo, a elección de REED, sin costo alguno para el cliente. REED no es responsable de ningún daño de ningún tipo, incluyendo daños incidentales y emergentes. Esta garantía le otorga derechos legales específicos y también puede tener otros derechos que varían según el estado, la provincia o el país.
Garantía efectiva a partir del 1 de diciembre de 2018

VIDEO

TRAINING

TM100

VIDEO DE
CAPACITACIÓN TM100

See “Packing the Kit” on page 5.

Reed Manufacturing 1425 West 8th Street Erie, PA 16502 USA
8

Phone: 800-666-3691 or 814-452-3691 reedsales@reedmfgco.com www.reedmfgco.com
1024-59300

Documents / Resources

REED TM1100 Direct Tapping Machine [pdf] User Manual
CDTM1100, CDTM2100, TM1100 Direct Tapping Machine, TM1100, Direct Tapping Machine, Tapping Machine, Machine

References

User Manual

TM1100 Direct Tapping Machine

Specifications:

Product Usage Instructions:

1) Select Proper Tools:

2) Assemble Chamber to the Pipe:

3) Verify Assembly:

4) Insert Drill Tap:

FAQ:

Q: What materials are used in the construction of the Direct
Tapping Machine?

Documents / Resources

References

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