64-109 Multi Function UTV Chase Lights
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Product Information
Specifications:
- Part #: 64-109
- Fitment: POLARIS RANGER 2019+
Product Usage Instructions:
1. Prep the Vehicle
i. Using PUSH PIN PLIERS:
Remove the two push pins in the underside of the rocker switch
panel area. Open the panel without unplugging any rocker switches.
Choose an open rocker switch slot for installation in a future
step.
ii. Remove Lower Dash Panel:
Remove the two push pins holding the lower dash panel using PUSH
PIN PLIERS.
iii. Remove Center Tunnel Panel:
Using PUSH PIN PLIERS, remove the 10 push pins holding the
center tunnel panel. If your Ranger has air conditioning,
disconnect the air ducts before removing the panel. For Rangers
with two rows of seats, remove the rear center tunnel panel by
removing the 6 push pins.
iv. Remove Tail Lights:
Open the tailgate, use a 10MM SOCKET and RATCHET to remove the
tail lights and set them aside.
2. Mount Light
i. Surface Preparation:
Wipe the lower tailgate half with the rubbing alcohol wipe and
let it dry. Then wipe the same surface with the adhesive promoter
wipe and let it dry.
ii. Mounting Clips:
Locate the four mounting clips provided in the kit. Clean the
back surface of the clips with a rubbing alcohol wipe and let it
dry. Wipe down the clips with the adhesive promoter wipe and let it
dry. Place double-sided tape on the clips and attach them to the
back of the light.
iii. Attach Light:
Peel off the protective film of the double-sided tape on the
clips and stick the light to the clean tailgate surface. Ensure the
RAVEK logos on the end caps are right side up.
Frequently Asked Questions (FAQ):
Q: Do I need any special tools to install the POLARIS RANGER
2019+ Plug & Play Multi-Function Tail Light?
A: Yes, you will need Side Cutter Pliers, Push Pin Pliers, Heat
Gun or Lighter, Ratchet, and a 10mm Deep Well Socket for
installation.
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POLARIS RANGER 2019+
TAIL LIGHT
PLUG & PLAY MULTI-FUNCTION
INSTRUCTION MANUAL
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
1
POLARIS RANGER 2019+
PLUG & PLAY MULTI-FUNCTION TAIL LIGHT
Part #: 64-109 Fitment: POLARIS RANGER 2019+ TOOLS NEEDED:
Side Cutter Pliers
Push Pin Pliers
Heat Gun / Lighter
Ratchet
10mm Deep Well Socket
PARTS INCLUDED:
· UTV Multi-function Tail Light (1x) · Main Harness (1x) · Tail light Harness (2x) · Tail light Extension Harness (1x) · Work Light Harness (1x) · Battery Positive Harness (1x) · Battery Negative Harness (1x)
T-30 Torx
T-40 Torx
· Rocker Switch (1x) · Rocker Switch Adapter (1x) · Zip Tie (10x) · Adhesive Promotor Wipe (2x) · Rubbing Alcohol Wipe (2x) · Heat Shrink (1x) · Dielectric Grease (1x)
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
INSTALL VIDEO TUTORIAL
DON’T LIKE INSTRUCTIONS?
VISIT OUR WEBSITE TO ACCESS THE VIDEO TUTORIAL.
GENERAL NOTES · Throughout this process, be sure to keep track of any screws or fasteners you remove as they will be re-installed in the same location. · Make sure your vehicle is off and key is out of the ignition before starting. · Dielectric grease is provided, and you can use it for added protection.
1
PREP THE VEHICLE
i
Using PUSH PIN PLIERS remove the two push pins in the
underside of the rocker switch panel area. [SEE FIGURE 1A]
NOTE: Open the panel and let it rest (do not unplug any of your rocker switches). [SEE FIGURE 1B]. Choose an open rocker switch slot where you’ll install your switch to in a future step, remove the cover by pushing out.
1A
1B
UNDERSIDE VIEW
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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ii
Remove the two push pins holding the lower dash
panel using PUSH PIN PLIERS. [SEE FIGURE 1C]
1C
iii
Using PUSH PIN PLIERS remove the 10 push pins holding the center tunnel panel. [SEE FIGURES 1D-1K]
NOTE: If your Ranger has air conditioning (HVAC), you’ll need to disconnect the air ducts from the center tunnel panel before removing it. Gently slide the ducts out of their slots.
NOTE: If your Ranger has two rows of seats; remove the center tunnel panel located in the rear using PUSH PIN PLIERS to remove the 6 push pins holding the panel. [SEE FIGURES 1L-1N]
1D
1E 1F
FRONT CENTER TUNNEL PANEL PASSENGER’S SIDE
1G
1H
DRIVER’S SIDE
1I
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
1J
1K
PUSH PINS BEHIND MARKED LOCATIONS
1L
1M
1N
REAR CENTER TUNNEL PANEL PASSENGER’S SIDE
iv
Open the tail gate and remove the tail lights
using a 10MM SOCKET and RATCHET and
set aside. [SEE FIGURES 1O – 1R]
1O
1P
1Q
DRIVER’S SIDE
1R
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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2
MOUNT LIGHT
i
Wipe your lower tailgate half using one of the
rubbing alcohol wipes provided. Let dry.
Wipe the same surface with one of the adhesive promoter wipes provided. Let dry. [SEE FIGURES 2A-2C]
RUBBING
2A
2B
ALCOHOL WIPE 2C
ADHESIVE
PROMOTER WIPE
ii
Locate the four mounting clips provided in the kit. [SEE FIGURE 2D]
Clean the back surface of the mounting clips using a rubbing alcohol wipe. Let dry. [SEE FIGURE 2E]
Wipe down the surface of the mounting clips with the adhesive promoter wipe. Let dry. [SEE FIGURE 2F]
Place the double sided tape on to the back surface of the mounting clips and place them on the back of the light. [SEE FIGURE 2D – 2I]
2D
2E
2F
RUBBING ALCOHOL WIPE
ADHESIVE PROMOTER WIPE
2G
2H
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
2I
SPACE OUT CLIPS EVENLY
iii
Peel off the double sided tape protective film and stick the
light to the clean tailgate surface. [SEE FIGURE 2J]
NOTE: Install the light so the RAVEK logos on the end caps are right side up. [SEE FIGURE 2K]
2J
2K
3
MAKE YOUR CONNECTIONS
i
Grab both of your Tail Light Harnesses and plug them in line
to your OEM tail light and harness. [SEE FIGURE 3A]
NOTE: If additional accessories are plugged into the tail light already, connect the Multi-function Tail Light Harness closest to the OEM tail light.
3A
TAIL LIGHT HARNESS
TO OEM TAIL LIGHT POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
TO OEM TAIL LIGHT HARNESS
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ii
Grab your Tail Light Extension Harness and plug in each labeled connector
to the corresponding Tail Light Harness, routing the Tail Light Extension
Harness underneath the tailgate. [SEE FIGURES 3B-3E AND DIAGRAM A]
3B
3C
3D
LEFT TAIL LIGHT
RIGHT TAIL LIGHT
3E
TAIL LIGHT HARNESS PLUGGED IN THE LEFT SIDE
LEFT TAIL LIGHT
TAIL LIGHT EXTENSION HARNESS
RIGHT TAIL LIGHT
iii
Set your Main Harness (harness with the controller box) in the engine compartment and make the
3F
following connections [SEE FIGURES 3F-3H]:
· Plug in the 1-pin connector coming out
the white wire on the Main Harness to the
Work Light Harness (harness with relay)
3G
· Plug in the trailer connector coming out the Main Harness to the connector on the Tail Light Extension Harness on the middle of the Ranger
· Plug in the 4 pin connector coming out the Main
3H
Harness to the connector on the light connector
on the light to the left side of the Ranger
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
4
HOOK UP ROCKER SWITCH
i
Disconnect your battery accessory terminal under your Ranger middle seat
using a 10MM DEEP WELL SOCKET and a RATCHET. [SEE FIGURES 4A-4F]
4A
4B
4C
4D
DISCONNECT NEGATIVE BATTERY TERMINAL FIRST
4E
4F
ii
Grab both your Battery Negative and Battery Positive Harnesses. Hook the ring
terminal to the corresponding accessory battery terminal and re-install 10mm
nut on positive and negative battery terminals. [SEE FIGURES 4G AND 4H]
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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NEGATIVE BATTERY TERMINAL
4G
BATT –
4H
BATT-
BATT+
BATTPOSITIVE BATTERY TERMINAL
BATT+
BATT +
iii
Grab the red spade connector on the Work Light Harness, the two black spade
connectors from the Battery Negative Harness, and the green spade connector
from the Battery Positive Harness, and bundle all four spade connectors together.
Route all four spades to the open rocker switch location referenced in step 1.i. [SEE FIGURES 4I-4N AND DIAGRAM A]
NOTE: Be sure to keep all wiring away from hot or moving components.
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
4I
TO BATTERY NEGATIVE
TO BATTERY POSITIVE TO MAIN HARNESS
4J
GREEN WIRE
4M
BATTERY NEGATIVE HARNESS BATTERY POSITIVE HARNESS
TO ROCKER SWITCH
TO ROCKER SWITCH
TO ROCKER SWITCH
NOT USED
4K
4L
BLACK WIRE
4N
RED WIRE
WIRES BEING ROUTED TO THE SWITCH PANEL
WIRES ROUTED TO SWITCH PANEL TO REACH ROCKER SWITCH
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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iv
Grab your rocker switch and install the rocker switch adapter. This
is done by sliding the adapter onto the rocker switch from the
backside until it clicks. [REFRENCE FIGURES 4O & 4P]
4O
4P
CLICK
v
Reference diagram below to connect each spade connector to the
appropriate spade terminal on the backside of the rocker switch.
4Q
· Plug in main ground spade connector to PIN #7 (BLACK WIRE)
· Plug in ground jumper spade connector to PIN #8 (BLACK WIRE)
· Plug in power (green spade connector) to PIN #2 (GREEN WIRE)
· Plug in the red spade connector on the Work Light Harness to PIN #3 (RED WIRE)
7
8
2 3
#7 #8 #2 #3
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
vi
Now is time to confirm light works as designed:
· Red Running Light
· Brake Light
· White Work Light (with vehicle on or off)
NOTE: If you have a turn signal kit hooked up to your Ranger; verify the turn signal feature built in to the light.
5
TIDY UP YOUR MACHINE
i
Go over all your wiring and secure it to the different frame tubes and OEM
harnesses. [REFRENCE DIAGRAM A FOR OVERVIEW OF WIRING]
NOTE: Stay away from hot or moving components.
ii
Once all of your wiring is secured with the help of the zip ties,
cut all the excess zip ties using side cutter pliers.
iii
With your wiring neatly routed and secured to the Ranger, reverse
steps 1.i. – 1.v. to reinstall the different Ranger components.
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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WHY RAVEK
Stock UTVs don’t come with enough storage, lighting, comfort, and protection. That’s why we started RAVEK.
We live to design, manufacture, and test innovative SxS upgrades that elevate the riding experience. Here’s what you can expect from us: · Durable products built to last (100% lifetime guarantee) · UTV upgrades thoughtfully designed & tested by riders · Outstanding installation support (videos & USA customer service) · Constant flow of epic riding content (check out our social media)
We’re confident your RAVEK product will earn its place on your machine. Please call or e-mail us if we can help.
– Harry & Ricky (Brothers & Owners)
MESSAGE FROM THE DESIGNER
When I designed the UTV Multi-function Tail Light, I thought about all the aspects a UTV rider needs: added visibility, sleek look, and easy installation. This product checks all the boxes, which is why I love it. It makes your machine look meaner and makes you and your ride crew safe at night on the trails.
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
POLARI S RANG E R 2 0 1 9 + P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
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P OL ARI S RANG E R 2 0 1 9+ P LU G & P LAY M U LTI – F U N C TI O N TA I L LI G H T
Documents / Resources
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RAVEK 64-109 Multi Function UTV Chase Lights [pdf] Instruction Manual 64-109 Multi Function UTV Chase Lights, 64-109, Multi Function UTV Chase Lights, Function UTV Chase Lights, UTV Chase Lights, Chase Lights |