APEX LIGHTS
POLARIS XPEDITION 2024+
WHITE
INSTRUCTION MANUAL
APEX LIGHTS – WHITE
POLARIS XPEDITION 2024+
Part #: 64-902S
Fitment: POLARIS XPEDITION 2024+
TOOLS NEEDED: *OPTIONAL
PARTS INCLUDED:
- Apex Light (2x)
- Power Harness (2x)
- Extension Harness (2x)
- Roll Bar Adapter (2x)
- Strap (2x)
- Zip Tie (8x)
- Double Sided Tape (2x)
- Heat Shrink Tubing (1x)
- M6 Flat Washer (2x)
- M5 x 0.8 x 6mm Allen Screw (4x)
- M6 x 1.0 x 10mm
- Allen Screw (2x)
- Adhesive Promoter Wipe (2x)
- Rubbing Alcohol Wipe (2x)
- Dielectric Grease (1x)
INSTALL VIDEO TUTORIAL
DON’T LIKE INSTRUCTIONS?
VISIT OUR WEBSITE TO ACCESS THE VIDEO TUTORIAL.
NOTE: Dielectric grease is provided in each kit. We’ve engineered sealed connectors, but we still recommend applying a small dab of dielectric grease on each connection point for added protection.
NOTE: Make sure your vehicle is off and key is out of the ignition before starting.
- REMOVE GRILLE & FRONT HOOD
Remove the grille by turning the locks on the grille counterclockwise and lift it free. [SEE FIGURE 1A] Next with the grille removed, pull down on the rubber locks exposed on the front end and lift the hood free. [SEE FIGURES 1B & 1C]
- LOCATE THE BUS BAR
Locate the Bus Bar underneath the panels removed in step 1. Remove the two dummy plugs on any of the available ports by releasing the retaining clips on the plugs then pulling them out. [SEE FIGURES 2A – 2D]
- PLUG IN WIRING
Plug the connector on the power harness supplied into the open ports. [SEE FIGURES 3A & 3B]
- SELECT LOCATIONS FOR APEX LIGHTS
Your options include:
• Exterior Body Panels Any exterior panel with 8” of flat surface for mounting
• Roof Mounting
• Roll Bar/Bumper Mounting
Check out the video to the right (see QR code) for a 50 second walkthrough of all the different mounting options for your Apex lights.
https://qrco.de/bfDtaw - HEAT SHRINK YOUR CONNECTIONS AND EXTRA CONNECTORS
As you make the plug & play connections, use the heat shrink tubing, provided to protect your connections from the dirt on the trails.
Go over the connection points you make and cut 2” of heat shrink for each. Use a lighter or heat gun to shrink the tubing. [SEE FIGURES 5A – 5G]
For the unused extension harness connectors (mentioned in the next step) cut 1.5” piece of heat shrink tubing, slide it over the connector and heat shrink it using a lighter or heat gun.Use needle nose pliers to pinch the end of the extra heat shrink. This will act as a cap to protect the connectors from getting dirt inside. [SEE FIGURES 5H – 5L]
HEAT SHRINK EXTRA PLUGS
- ROUTE WIRING
Find the two extension harnesses included in the kit. Take one of the extension harnesses and route the end with two male connectors to where you’ll install the Apex Lights.
Once you’ve routed your extension harness, connect it to the power harness. [SEE FIGURES 6A – 6E] NOTE: We suggest you leave slack in wires until end of install when wires can be secured with wire ties provided. Route all wiring away from moving or hot components.
- READY TO MOUNT APEX LIGHT
Once you have routed your extension harness you are now ready to mount your Apex Lights.
If you have chosen to mount your Apex Lights to a roll bar or bumper, you will follow the Roll Bar mounting steps detailed in step 7A.
If you have decided to mount your Apex lights to either an exterior panel or to your roof, you now have to decide whether you want to mount your Apex lights via:
a) Adhesive mount (i.e. no drill) → jump to step 7B
b) Drill-mount for increased security → jump to step 7C
7A OPTION A – ROLL BAR MOUNTING:
OPTION A DIAGRAM – ROLL BAR MOUNTING
- INSTALL ROLL BAR ADAPTOR
Install the roll bar adapter to the base of the light by using two of the M5 x 0.8 x 6mm Allen Screws with a 3MM ALLEN WRENCH. [SEE FIGURES A – C] NOTE: Choose which side you would like your wire to exit the light that allows you to best hide your wires.
- INSTALL STRAP
Once the roll bar adapter is securely attached to the light, install the strap provided through the opening between the light base and the roll bar adapter. [SEE FIGURES D & E]
- WIPE WITH RUBBING ALCOHOL
Before you permanently install your Apex light to the UTV’s roll bar you’ve chosen, wipe down the roll bar and the base of the light with the rubbing alcohol wipe provided and let dry.
Next wipe down the roll bar and light base with the adhesion promoter wipe provided. Let dry. [SEE FIGURES K – N]
- APPLY TAPE
Apply the double-sided tape to the dry Apex light’s roll bar adapter, and attach the light to the surface you cleaned and prepared in the prior step. [SEE FIGURES K – N]
- TIGHTEN STRAP
Tighten straps onto base and roll bar. [SEE FIGURES R & S] NOTE: If you have excess length of strap you can rotate the buckle away from the slack to reduce the slack in the strap.
JUMP TO STEPS 8-11 TO FINISH INSTALL
7B OPTION B – ADHESIVE ONLY MOUNTING:
OPTION B DIAGRAM – ADHESIVE ONLY MOUNTING
- LOCATE A SURFACE TO MOUNT TO
Locate an exterior panel with 8” of flat surface for mounting. [SEE FIGURE A]
- WIPE DOWN SURFACES
Before you permanently install your Apex light to the UTV’s flat panel you’ve chosen, wipe down the panel and the base of the light with the rubbing alcohol wipe provided and let dry.
Next wipe down the panel and light base with the adhesion promoter wipe provided. Let dry. [SEE FIGURES B & C]
- APPLY TAPE
Apply the double-sided tape to the Apex light’s base and affix the light to the prepped surface. [SEE FIGURES D – G] NOTE: Be sure the whole light’s base is in contact with the surface of the UTV to ensure the light will hold up permanently.
7C OPTION C – DRILLED AND ADHESIVE MOUNTING:
OPTION C DIAGRAM – DRILLED AND ADHESIVE MOUNTING 
- LOCATE A SURFACE TO MOUNT TO
Locate an exterior panel with 8” of flat surface for mounting. [SEE FIGURE A]
- MARK HOLES TO DRILL
Use the double-sided tape holes as a template for the drilling locations.
Confirm you can access the inside of the panel that you’ll need to be able to access this area with your flat washer. [SEE FIGURES B – D]
- DRILL ¼” HOLE
Once you have your holes marked, drill a ¼” hole that will be used to feed the screw through.
NOTE: We recommend using a brad point drill bit to avoid damaging your panel. - DRILL 11/32” HOLE
Drill a 11/32” hole that you will feed the Apex light’s wire connector through. - WIPE SURFACE WITH RUBBING ALCOHOL
Before you permanently affix your Apex light to the UTV’s flat surface you’ve chosen, wipe down the flat surface and the base of the light with the rubbing alcohol wipe provided and let dry.
Next wipe down the flat surface and light base with the adhesion promoter wipe provided. Let dry. [SEE FIGURES E & F]
APPLY TAPE
Apply the double-sided tape to the Apex light’s base. [SEE FIGURES G – I]
- ADHERE LIGHT TO PREPPED SURFACE
Feed your light’s wiring through the 11/32” hole. Peel away the double-sided tape cover, and stick the Apex light to the prepped surface. [SEE FIGURES J – L]
- THREAD IN SCREW
Thread your M6 x 1.0 x 10mm Socket Allen Screw with an M6 Flat Washer through the backside of the panel into the light’s base using a 4MM ALLEN WRENCH. [SEE FIGURES M & N] NOTE: If a longer screw is required, you have two options:
1 Give us a call or email, and we will express mail you a screw of the length you need.
2 Go to your local hardware store and purchase a M6 x 1.0 x (your desired length).
CONTINUATION STEPS 8-11 - PLUG IN THE APEX LIGHT
Plug your Apex light into the extension harness. [SEE FIGURES 8A & 8B] NOTE: Remember to heat shrink all your connection points as shown in step 5.
- REPEAT STEPS 1 TO 8
Repeat step 1 through 8 on the right side of the
XPEDITION to install your other Apex light. - LET THE ADHESIVE CURE
Let adhesive tape cure for 24 hours before riding. - SECURE WIRING
Once you have both of your Apex lights mounted, go through and secure all the wiring using the zip ties provided.
NOTE: Secure wiring away from hot or moving components.
NOTE: Remember to heat shrink all your connection points as shown in step 5.
WHY RAVEK
Stock UTVs don’t come with enough storage, lighting, comfort, and protection. That’s why we started RAVEK.
We live to design, manufacture, and test innovative SxS upgrades that elevate the riding experience. Here’s what you can expect from us:
- Durable products built to last (100% lifetime guarantee)
- UTV upgrades thoughtfully designed & tested by riders
- Outstanding installation support (videos & USA customer service)
- Constant flow of epic riding content (check out our social media)
We’re confident your RAVEK product will earn its place on your machine. Please call or e-mail us if we can help.
– Harry & Ricky (Brothers & Owners)
MESSAGE FROM THE DESIGNER
I’m not here to just make a light. My goal is to express what they do for the vehicle and maximize their function and aesthetics. The white Apex Lightsare the classic configuration, but we made sure they pop next to the vehicle’s current DRLs and also flash a golden amber that makes a serious statement.
Documents / Resources
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RAVEK 2024 Plus Xpedition Plug and Play Apex Running Lights [pdf] Instruction Manual 2024 Plus, 2024 Plus Xpedition Plug and Play Apex Running Lights, Xpedition Plug and Play Apex Running Lights, Plug and Play Apex Running Lights, Apex Running Lights, Running Lights, Lights |