PowMr 60A MPPT Charge Controller

1. Koniec produktuview

The PowMr 60A MPPT Charge Controller is designed for solar power systems, supporting 12V, 24V, 36V, and 48V battery systems. It features Maximum Power Point Tracking (MPPT) technology for efficient solar energy conversion and a negative ground design. This controller is compatible with various battery types including Lithium, Sealed, Gel, and Flooded batteries.

Figure 1.1: Controller Components. This image displays the PowMr 60A MPPT Charge Controller with key components labeled, including PV input terminals, Battery terminals, RS232 and RS485 communication ports, LED indicators for PV array, Battery, Load, and Error status, and control buttons for operation. A temperature sensor port is also visible.

Kluczowe komponenty:

• Zaciski wejściowe PV: Connect to solar panel array.
• BAT Terminals: Podłącz do banku baterii.
• LOAD Terminals: Podłącz do obciążeń prądu stałego.
• RS232/RS485 Ports: For communication with external devices or parallel operation.
• Wskaźniki LED: Provide visual status for PV array, battery, load, and error conditions.
• Kluczowe operacje: Buttons for navigating menus and adjusting settings on the LCD.
• Port czujnika temperatury: For connecting an external temperature sensor to enable temperature compensation for battery charging.

2. Konfiguracja i instalacja

2.1 Montaż kontrolera

Mount the charge controller vertically on a non-flammable surface in a well-ventilated area. Ensure adequate clearance around the unit for proper heat dissipation. Maintain a minimum clearance of 150mm (approximately 6 inches) above and below the controller for optimal airflow.

Figure 2.1: Mounting Clearance. This diagram illustrates the recommended minimum clearance of 150mm (6 inches) above and below the charge controller to ensure proper air circulation for cooling.

2.2 połączeń przewodów

Follow the wiring diagram carefully. Always connect the battery first, then the solar panels, and finally the DC load. Disconnect in the reverse order.

1. Podłącz akumulator: Connect the battery bank to the BAT+ and BAT- terminals. Ensure correct polarity.
2. Podłącz panele słoneczne: Connect the solar panel array to the PV+ and PV- terminals. Observe correct polarity and ensure the open-circuit voltage panelu słonecznego nie przekracza maksymalnej objętości wejściowej kontroleratage (150 V).
3. Podłącz obciążenie DC (opcjonalnie): Connect your DC loads to the LOAD+ and LOAD- terminals.
4. Podłącz czujnik temperatury (opcjonalnie): If using, connect the external temperature sensor to the designated port for accurate battery temperature compensation.
5. Connect Inverter (Optional): If an inverter is used, connect it directly to the battery bank, not through the load terminals of the controller.

Figure 2.2: Main Wiring Diagram. This diagram shows the correct connection sequence: 1. Battery, 2. Solar Panels (PV Array), 3. Optional DC Load, and 4. Optional Inverter. It also indicates various battery type options (SLD, FLD, GEL, LI, USER) and the flow of information on the LCD display.

2.3 Parallel Operation (Optional)

Multiple charge controllers can be connected in parallel using the RS485 communication ports for larger solar systems. Ensure all controllers are properly configured for parallel operation according to the specific system requirements.

Figure 2.3: RS485 Parallel Wiring Diagram. This diagram illustrates how to connect multiple MPPT charge controllers (Host, Slave 1, ..., Slave N) in parallel using RS485 communication for a shared 12V, 24V, 36V, or 48V storage battery system.

3. Instrukcja obsługi

3.1 Wyświetlacz LCD i nawigacja

The controller features an LCD backlight display that shows real-time system status and parameters. Use the control buttons to navigate through the various display interfaces and adjust settings.

Figure 3.1: LCD Display and Browse Interface. This image details the LCD screen, showing icons for Nighttime, Solar Panel, Battery, Load, Charging Stage, Settings, Bluetooth, Battery Type, and Units. It also illustrates the navigation flow through various parameters like Main Monitoring Page, Component Voltage, Charging Current, Battery Voltage, Battery Capacity, Load Current, Charging Capacity, Device Temperature, Discharging Capacity, Load Mode, and Abnormality Codes.

3.2 Ładowanie baterii Stages

The MPPT charge controller employs advanced charging algorithms to optimize battery life and performance. The charging process typically involves several stages:

• Fast Charging (Bulk): Dostarcza maksymalny prąd w celu szybkiego ładowania akumulatora.
• Sustaining Charging (Absorption): Utrzymuje stałą objętośćtage to fully charge the battery without overcharging.
• Floating Charging: Reduces voltage to a lower level to maintain the battery at full charge and compensate for self-discharge.
• Equalizing Charging (for specific battery types): Periodically overcharges the battery at a controlled rate to balance cell voltagi zapobiega zasiarczeniu.

Figure 3.2: MPPT Charging Stagt.j. This graph illustrates the different charging stages (Fast Charging, Sustaining Charging, Floating Charging, Equalizing Charging, Boost Charging) for both SLD (Sealed Lead-Acid) and LI (Lithium) battery types, showing current and voltagprofiles over time.

3.3 Wybór typu baterii

The controller supports various battery types. It is crucial to select the correct battery type in the settings to ensure proper charging parameters and prevent damage to the battery. Options typically include:

• SLD: Uszczelniony akumulator kwasowo-ołowiowy
• FLD: Open Lead-Acid Battery (Flooded)
• ŻEL: Akumulator żelowy
• LI: Bateria litowa
• UŻYTKOWNIK: User-defined parameters for custom battery types.

3.4 Moduł Bluetooth (opcjonalnie)

An optional Bluetooth module (BT-1) can be connected to the controller for remote monitoring and parameter adjustment via a mobile application. Refer to the Bluetooth module's specific instructions for pairing and app usage. Note that some users have reported intermittent connectivity issues with the mobile application.

4. Konserwacja

Regular maintenance ensures optimal performance and longevity of your charge controller.

• Kontrola wizualna: Periodically check all wiring connections for tightness and signs of corrosion. Ensure no cables are frayed or damaged.
• Czystość: Keep the controller clean and free from dust and debris. Ensure ventilation openings are not obstructed.
• Kompensacja temperatury: The controller automatically adjusts charging parameters based on battery temperature if an external temperature sensor is connected. Ensure the sensor is properly installed and functioning for accurate compensation, especially in environments with significant temperature fluctuations.

Figure 4.1: Temperature Compensation. This image highlights the importance of temperature compensation for the charge controller, showing its operation in both hot and cold environments to optimize battery charging.

5. Rozwiązywanie Problemów

Jeśli napotkasz problemy z kontrolerem ładowania, zapoznaj się z poniższymi typowymi problemami i rozwiązaniami:

For persistent issues or error codes not listed, please contact PowMr customer support.

6. Specyfikacje

7. Gwarancja i wsparcie

Aby uzyskać informacje dotyczące gwarancji i pomocy technicznej, zapoznaj się z dokumentacją dołączoną do produktu lub odwiedź oficjalną stronę internetową PowMr website. Some users have reported a 6-month warranty period. It is recommended to retain your proof of purchase for warranty claims.

For assistance with product operation, troubleshooting, or warranty inquiries, please contact PowMr customer service directly.