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PEM F4 Self Clinching Flush Nuts

PEM-F4-Self-Clinching-Flush-Nuts- PRODUCT-IMAGE

Specifications

  • Thread Size: .086-56 (#2-56), .112-40 (#4-40), .138-32 (#6-32), .164-32 (#8-32), .190-32 (#10-32), .250-20 (1/4-20), M2 x 0.4, M2.5 x 0.45, M3 x 0.5, M4 x 0.7, M5 x 0.8, M6 x 1
  • Shank Code: 1, 2, 3, 4, 5
  • Max. Sheet Thickness: Varies based on thread size and material
  • Material And Finish Specifications: Threads – Internal ASME B1.1, 2B / Type ASME B1.13M, 6H

Product Usage Instructions

PEMSERT® self-clinching flush nuts are designed to be installed into sheets as thin as .060”/1.5 mm.
F™ and F4™ fasteners are ideal for applications where a thin sheet requires threads stronger than a tapped hole but still must remain flat, with no protrusions on either surface, enhancing the functional and cosmetic qualities of the entire assembly.

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PEMSERT® flush nuts are installed easily by squeezing them into a round hole in metal sheets. They can be installed before bending and forming to provide threads in places which would be inaccessible for installation after chassis are formed. The hexagonal head along with the proven PEM® self-clinching design ensures high axial and torsional strength.
F4™ flush nuts are specifically designed to be installed into stainless steel sheets.
PEMSERT® F™ fasteners can be ordered to conform to US NASM45938/4 specifications.*
Fastener drawings and models are available at www.pemnet.com.
Custom sizes are available on special order. Contact us for more information.
*To meet national aerospace standards and to obtain testing documentation, product must be ordered to NASM45938/4 specifications. Consult our Marketing department for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM) or check our website.

Dimensions

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PEM-F4-Self-Clinching-Flush-Nuts- (3)

All dimensions are in inches.

Unified  

Thread

Type Thread Shank A

(Shank) Max.

Sheet Hole Size In Sheet

+.003 -.000

 

C

H Min. Dist. Hole C/L to Edge (1)
Fastener Material
Size Code Code Thickness Max. Nom.
Stainless Hardened
Steel Stainless Steel
.086-56 F F4 256 1 .060 .060 – .091 .172 .171 .188 .23
(#2-56) 2 .090 .091 Min.
.112-40 F F4 440 1 .060 .060 – .091 .172 .171 .188 .23
(#4-40)
2 .090 .091 Min.
.138-32 F F4 632 1 .060 .060 – .091 .213 .212 .250 .27
(#6-32)
2 .090 .091 Min.
.164-32 F F4 832 1 .060 .060 – .091 .290 .289 .312 .28
(#8-32)
2 .090 .091 Min.
.190-32 F F4 032 1 .060 .060 – .091 .312 .311 .343 .31
(#10-32)
2 .090 .091 Min.
.250-20 F F4 0420 3 .120 .125 – .156 .344 .343 .375 .34
4 .151 .156 – .187
(1/4-20)
5 .182 .187 Min.

All dimensions are in millimeters.

Metric Type  

Shank Code

A

(Shank) Max.

Sheet Thickness Hole Size In Sheet

+0.08

C

Max.

H

Nom.

Min. Dist. Hole C/L to Edge (1)
Thread Fastener Material Thread
Size Code
300 Series Hardened
Stainless Steel Stainless Steel
M2 x 0.4 F F4 M2 1 1.53 1.53 – 2.32 4.37 4.35 4.8 6
2 2.3 2.32 Min.
M2.5 x 0.45 F F4 M2.5 1 1.53 1.53 – 2.32 4.37 4.35 4.8 6
2 2.3 2.32 Min.
M3 x 0.5 F F4 M3 1 1.53 1.53 – 2.32 4.37 4.35 4.8 6
2 2.3 2.32 Min.
M4 x 0.7 F F4 M4 1 1.53 1.53 – 2.32 7.37 7.35 7.9 7.2
2 2.3 2.32 Min.
M5 x 0.8 F F4 M5 1 1.53 1.53 – 2.32 7.92 7.9 8.7 8
2 2.3 2.32 Min.
 

M6 x 1

 

F

 

F4

 

M6

3 3.05 3.18 – 3.96  

8.74

 

8.72

 

9.5

 

8.8

4 3.84 3.96 – 4.75
5 4.63 4.75 Min.

(1) For more information on proximity to bends and distance to other clinch hardware, see PEM® Tech Sheet C/L To Edge.

Material And Finish Specifications

Threads Fastener Materials Standard Finish For Use in Sheet Hardness: (1)
Type Internal, ASME B1.1, 2B / ASME B1.13M, 6H 300 Series Stainless Steel Hardened 400 Series

Stainless Steel

Passivated and/or Tested Per ASTM A380 HRB 88 / HB 183

or less

HRB 70 / HB 125

or less

F
F4
Part Number Code For Finishes None

(1) HRB – Hardness Rockwell “B” Scale. HB – Hardness Brinell.

A Note About Hardened 400 Series Stainless Steel
In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this reason that 400 series F4™ fasteners are offered.  However, while these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product:

  • Will be exposed to any appreciable corrosive environment.
  • Requires non-magnetic fasteners.
  • Will be exposed to any temperatures above 300° F (149° C)

If any of the these are issues, please contact techsupport@pemnet.com for other options.

Installation

  1. Prepare properly sized round mounting hole in sheet. Do not perform any secondary operations such as deburring.
  2. Place fastener onto the anvil and place the mounting hole (preferably the punch side) over the shank of the fastener.
  3. With installation punch and anvil surfaces parallel, apply sufficient squeezing force only to embed hexagonal head flush in sheet. The metal displaced by the head flows evenly and smoothly around the back-tapered shank of the fastener, securely locking it into place with high pullout resistance while at the same time, the embedded hexagonal head provides high torque resistance.

Installation Tooling – F and F4 Nuts

Thread Code HAEGER® Part Number PEMSERTER® Part Number
Anvil Punch Anvil Punch A P
+.002” -.000” + 0.05mm ±.005” ±0.13mm
256/M2/M2.5 H-120-256/M2/M2.5-L H-108-0018L 8006193 975200048 .060” 1.52mm .050” 1.27mm
440/M3 H-120-440/M3-L H-108-0018L 975200040 975200048 .077” 1.96mm .050” 1.27mm
632 H-120-632-L H-108-0018L 975200041 975200048 .092” 2.34mm .050” 1.27mm
832/M4 H-120-832/M4-L H-108-0018L 975200042 975200048 .124” 3.15mm .050” 1.27mm
032/M5 H-120-032/M5-L H-108-0018L 975200043 975200048 .139” 3.53mm .050” 1.27mm
0420/M6 H-120-0420/M6-L H-108-0018L 975200044 975200048 .186” 4.72mm .100” 2.54mm

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Installation Notes

  • For best results we recommend using a HAEGER® or PEMSERTER® machine for installation of PEM® self-clinching fasteners. See our website for more information.
  • Visit the Animation Library on our website to view the installation process.

For Additional HAEGER® and PEMSERTER® Tooling Information / Part Numbers

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Performance Data(1)

F™ Nuts

Unified Thread Code Shank Code Axial Tensile Strength

(lbs.) (2)

Rec. Tightening Torque (3)

(in. lbs.)

Test Sheet Material
5052-H34 Aluminum Cold-rolled Steel
Installation

(lbs.)

Pushout

(lbs.)

Installation

(lbs.)

Pushout

(lbs.)

256 1 130 1.50 2000 150 3000 200
2
440 1 165 2.50 2000 150 3000 200
2
632 1 190 3.50 2000 200 3600 200
2
832 1 230 5.25 2000 240 4000 240
2
032 1 280 7.50 2500 240 5000 240
2
0420 3 1035 36 3500 640 6000 840
4
5
Metric  

Thread Code

 

Shank Code

Axial Tensile Strength (kN) (2) Rec. Tightening Torque (3) (N•m) Test Sheet Material
5052-H34 Aluminum Cold-rolled Steel
Installation (kN) Pushout (N) Installation (kN) Pushout (N)
M2 1 0.57 0.16 8.9 665 13.3 890
2
M2.5 1 0.68 0.23 8.9 665 13.3 890
2
M3 1 0.85 0.36 8.9 665 13.3 890
2
M4 1 1 0.58 8.9 1068 17.8 1068
2
M5 1 1.3 0.88 11.1 1068 22.2 1068
2
M6 3 4.5 3.7 15.6 2847 26.7 3736
4
5

F4™ Nuts

Unified  

Thread Code

 

Shank Code

Axial Tensile Strength

(lbs.) (2)

Rec. Tightening Torque (3)

(in. lbs.)

Test Sheet Material
300 Series Stainless Steel
Installation (lbs.) Pushout (lbs.)
256 1 130 1.50 7200 270
2
440 1 165 2.50 7200 270
2
632 1 190 3.50 7200 290
2
832 1 230 5.25 9000 450
2
032 1 280 7.50 9000 450
2
0420 3 1035 36 14000 1000
4
5
Metric  

Thread Code

 

Shank Code

Axial Tensile Strength (kN) (2) Rec. Tightening Torque (3) (N•m) Test Sheet Material
300 Series Stainless Steel
Installation (kN) Pushout (N)
M2 1 0.57 0.16 32 1200
2
M2.5 1 0.68 0.23 32 1200
2
M3 1 0.85 0.36 32 1200
2
M4 1 1 0.58 40 2000
2
M5 1 1.3 0.88 40 2000
2
M6 3 4.5 3.7 65 4500
4
5
  1. Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
  2. Failure occurs in screw stripping using a 60 ksi screw and the shortest shank length fastener.
  3. Torque values shown will produce a preload of 70% of axial tensile strength with nut factor “k” equal to .2. Threads may strip or head of the F nut may bend and/or fail if screw is over-torqued beyond these values or if actual k value is less than .2.

All PEM® products meet our stringent quality standards. If you require additional industry or other specific quality certifications, special procedures and/or part numbers are required. Please contact your local sales office or representative for further information.
Regulatory compliance information is available in Technical Support section of our website. Specifications subject to change without notice. See our website for the most current version of this bulletin.

Visit our PEMNET™ Resource Center at www.pemnet.com

Penn Engineering

FAQ

  • Q: Are custom sizes available for this product?
    A: Yes, custom sizes are available on special order. Please contact us for more information.
  • Q: What should I do if the fastener does not embed flush in the sheet during installation?
    A: Ensure that the mounting hole is properly sized and that the squeezing force applied is sufficient. Avoid any secondary operations on the hole.
  • Q: Can these fasteners be used on stainless steel panels?
    A: Fasteners made from 400 Series Stainless Steel are recommended for use on stainless steel panels to ensure proper hardness criteria are met.

Documents / Resources

PEM F4 Self Clinching Flush Nuts [pdf] User Guide
F4 Self Clinching Flush Nuts, F4, Self Clinching Flush Nuts, Clinching Flush Nuts, Flush Nuts, Nuts

References

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