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NOVA 2000 PRO LED Video Processor

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Specifications

  • Product Name: NOVA 2000 PRO
  • Installation Manual Version: V1.1

Preface

Overview
This document mainly introduces application scenarios, installation, debugging and maintenance of home energy storage system (“product”, “equipment” or “energy storage device” for short) . The “hybrid inverter” below is called “inverter” for short.

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Target Readers

  • Sales Engineer
  • System Engineer
  • Technical Support Engineer

Revision History

Edition Update Instructions Date of Issue
V 1.0 First release 20240719
V 1.1 Renew lifting trolley 20250702

Pre-installation Preparation

Check the Outer Package
Before unpacking outer package of the Product, please check whether it has any visible damage such as hole, cracking or any other sign showing possible damage of the Product in it. If the outer package is abnormal, do not open it and please contact your dealer as soon as possible.

 Check Delivery
After unpacking the outer package, refer to the 1.4 Material List. If any items are missing or damaged, please contact your dealer.

Preparation of tools and instruments

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Material List
The NOVA 2000 PRO system includes Package A containing the Pack and Package B containing the hybrid inverter. The contents of each package are coded as follows in the table. Before installing the product, check that all equipment components are included and ensure that none of the components in the packaging are damaged. The list is as follows:

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 Select Installation Location
Choose a location for installing the product, taking into consideration the following factors:

  1. Do not install the product in a non-ventilated enclosed space. To prevent overheating, ensure adequate airflow around the product.
  2. Avoid direct sunlight and high ambient temperatures, as these can cause excessive operating temperatures and reduce conversion efficiency.
  3. The NOVA 2000 PRO series is designed for a charging and discharging temperature range of -20°C to 60°C, with an optimal operating temperature range of 0°C to 25°C. We recommend that the installation environment temperature be within the range of -20°C to 45°C.
  4.  If more than one backup power system is installed in the same location, maintain a minimum clearance of 500mm between adjacent units.
  5. The installation location should have access to Ethernet or WiFi connectivity.
  6.  The installation location should meet the load-bearing requirements. We recommend solid brick and concrete structures, such as concrete walls and floors.
  7.  Walls and floors should be flat, and drilling into walls should avoid existing plumbing and electrical lines.
  8.  The installation location should be out of reach of children.
  9. The installation location must be away from high-salt and other corrosive environments.
  10.  Do not install the product on flammable or explosive carriers.
  11. Do not install the product in areas with strong electromagnetic interference.
  12. Do not install the product in mobile scenarios, such as boats or recreational vehicles.
  13. Ensure the product is installed in an upright position and avoid tilting or inverting it.
  14. It is recommended to equip fire safety equipment and ensure the installation location is easily accessible to firefighters.
  15.  Install in a sheltered location as shown in the following diagram:

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Safety Tip: Do not store or place any items around the product.

 Product Installation

Step One

  1.  Select a wall area approximately 1800*900 mm.
  2. Open packages A and B, and retrieve parts A1 and B1.
  3. Position parts A1 and B1 according to the dimensions shown in Figures 1.1-1 and 1.1-3.
  4. Mark the positions for parts A2 and B2 (M6*50 expansion bolts) by aligning them with the four holes in A1 and B1. Drill holes using an impact drill (recommended drill bit diameter: 8 mm), as shown in Figure 1.1-2.
  5.  Mount A1 and B1 on the wall with expansion bolts. Tighten the M6 expansion bolts with a cordless drill, recommending a torque of 5 N.m.
  6. Using A1 as the reference point, draw a positioning line ‘a’ for installing the Pack approximately 400mm long to the right of A1 on the wall, and two positioning lines ‘b’ and ‘c’, each approximately 10mm long.

Note:

  1.  You can use a band tape, spirit level, and marker pen to assist in positioning the holes.
  2. Ensure that the edges of A1 and B1 are aligned.

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Step Two

  1. As shown in Figure 2.2-1, screw out the two leveling feet of the Pack for installation in subsequent steps.
  2. It is recommended to use a lifting trolley as shown in Figure 2.2-3. Install the lifting arm and pins into the hoist hole positions on both sides of the Pack. Attach the cordless drill to the position indicated in the figure.
  3. Turn on the cordless drill to lift the Pack to a vertical position as shown in Figure 2.2-4.

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Step Three

  1. As shown in Figure 2.3-1, move the lifting trolley and re-screw the leveling feet into the bottom of the Pack until they can no longer be turned.
  2. As shown in Figure 2.3-2, connect A3 (orange for positive, black for negative, and white for communication) to the upright Pack.

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Step Four

  1. As shown in Figure 2.4-1, push the lifting trolley to move the Pack tightly against A1. Adjust the trolley left or right to align the right side of the Pack with the positioning line ‘a’ on the wall.
  2. Turn on the cordless drill to lower the Pack down to the position of positioning line ‘b’ on the wall as shown in Figure 2.4-2. Then continue to push the lifting trolley towards the wall, ensuring that the Pack remains tight against A1.
  3.  Using the cordless drill, lower the Pack further down to the position of positioning line ‘c’ on the wall as illustrated in Figure 2.4-3. Finally, hang the Pack on A1 as shown in Figure 2.4-4. Ensure the Pack is in a vertical position.
  4. As depicted in Figure 2.4-5, before removing the lifting trolley, adjust and lock the leveling feet of the Pack. Use an adjustable wrench to assist in this adjustment if necessary.
  5. Remove the pin connecting the lifting trolley to the Pack, and then you can withdraw the lifting trolley.

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Step Five

  1.  As shown in Figure 2.5-1, mount B3 onto the hybrid inverter.
  2. As shown in Figure 2.5-2, hang the hybrid inverter onto B1 and mount both sides of the hybrid inverter with B4.

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Step Six

Electrical Connections

User-provided Cables

No. Cable Type Recommended Specification Source
1 PV Side Input Cable(Photovoltaic Industry-standard outdoor photovoltaic Conductor cross-sectional area:4 mm² to 6 mm² User-provided
Panel to Energy Storage System) cable
2 Signal Cable(Energy Storage System to Router) Outdoor shielded twisted pair cable (8-cores) Conductor cross-sectional area:0.20 mm² to 1 mm² User-provided
3 AC Input and Output Cable(Energy Storage System to Distribution Box) Industry-standard AC cable Conductor cross-sectional area:4 mm² to 6 mm² User-provided
4 Meter Sampling Cable (if the 5 m length is insufficient) Industry-standard communication cable Conductor cross-sectional area:0.25 mm² to 0.5 mm² User-provided

Internal Electrical Connections of the Energy Storage System
Diagram of internal electrical connections of the energy storage system:NOVA-2000-PRO-LED-Video-Processor-IMAGE-23

Note:

  •  To prevent errors, connect the cables according to the following installation sequence!
  •  Ensure that the battery module switch is in the OFF position!
    1. Install the Internal Protective Grounding Cable
      As shown in Figure 2.6-1, use part A4 to connect the Pack to the grounding point on the left side of the hybrid inverter.NOVA-2000-PRO-LED-Video-Processor-IMAGE-24
    2. Install the Internal DC Cable
      As shown in Figures 2.6-2 and 2.6-3, connect the other end of parts A3+ and A3- to the BAT+ and BAT- connectors inside the hybrid inverter, respectively; connect the other end of part A3COM to the BMS connector inside the hybrid inverter.NOVA-2000-PRO-LED-Video-Processor-IMAGE-25NOVA-2000-PRO-LED-Video-Processor-IMAGE-26
    3. Install the Router Communication Cable and the Protective Grounding Cable
      As shown in Figure 2.6-4, use part A5 to connect to the customer’s router, As shown in Figure 2.6-5, use part A5 to connect to the customer’s Protective Grounding Cable, and lay the cable according to the on-site survey.

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External Electrical Connections of the Energy Storage System
Diagram of external electrical connections of the energy storage system is shown below:

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Note: The home storage system can be connected to the router via Wi-Fi or an Ethernet cable.

Install the PV input cable, as shown in Figure 2.6-6

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Note:

  • Before connecting to the inverter, ensure that the open-circuit voltage of the PV array is within the inverter’s specified limits.
  • Before connecting, ensure that the polarity of the PV array output voltage matches the “DC+” and “DC-” symbols.
  • Use approved PV system DC cables.

Select a suitable DC cable and strip the wires out by 7±0.5mm. Please refer to the table below for specific specifications.

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Range Recommended Value
Industry-standard Photovoltaic Cable 4.0-6.0(12-10AWG) 4.0(12AWG)
  • Retrieve the DC terminals from the accessory pack. Unscrew the nuts to disassemble them and remove the waterproof collar.NOVA-2000-PRO-LED-Video-Processor-IMAGE-32
  • Pass the stripped DC cable through the nut and the waterproof collar.

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  • Connect the wire part of the DC cable to the metal DC terminal and crimp it with a special DC terminal crimping tool.

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  • Insert the crimped DC cable into the DC terminal firmly, then insert the waterproof rubber ring into the DC terminal and tighten the nut.

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  • Measure PV voltage of DC input with multimeter, verify DC input cable polarity.

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As shown, Connect the wired DC terminal to the inverter as shown in the figure, and a slight “click” is heard to prove the connection is correct.

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Notes:
If DC inputs are accidentally reversely connected or inverter is faulty or not working properly, it is NOT allowed to turn off the DC switch. Otherwise it may cause DC arc and damage the inverter or even lead to a fire disaster.

The correct actions are:

  •  Use a clip-on ammeter to measure the DC string current.
  • If it is above 0.5A, please wait for the solar irradiance reduces until the current decreases to below 0.5A.
  •  Only after the current is below 0.5A, you are allowed to turn off the DC switches and disconnect the PV strings.
  • In order to completely eliminate the possibility of failure, please disconnect the PV strings after turning off the DC switch to avoid secondary failures due to continuous PV energy on the next day.

Please note that any damages due to wrong operations are not covered in the device warranty.

Grid/Backup Load Side Wiring
Note: There are two AC power terminals on the inverter, and the assembly steps for both are the same.。

  1. Before wiring, ensure that the utility power is disconnected. As shown in Figure 2.6-7, pass the AC utility power cables through the GRID port; connect them in the correct phase sequence and tighten securely to the L, N, and PE terminals inside the hybrid inverter using a slotted screwdriver, as shown in Figure 2.6-8.
  2. Before wiring, ensure that the load power is disconnected. As shown in Figure 2.6-7, pass the load-side AC cables through the Backup port; connect them in the correct phase sequence and tighten securely to the L, N, and PE terminals inside the hybrid inverter using a slotted screwdriver, as shown in Figure 2.6-8.
  3. If connecting a diesel generator (genset), ensure the genset is not running before wiring. As shown in Figure 2.6-7, pass the genset output AC cables through the GEN port; connect them in the correct phase sequence and tighten securely to the L, N, and PE terminals inside the hybrid inverter using a slotted screwdriver, as shown in Figure 2.6-8.

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Note: Disassemble the AC connector. Strip the AC wires about 9mm.

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CT Wiring

  1. As shown in Figure 2.6-9, pass the B7 cable through the COM3 port. As illustrated in Figure 2.6-10, connect the white wire of accessory B7 to the CT-1 terminal inside the hybrid inverter, and connect the black-and-white striped wire of B7 to the CT-2 terminal.
  2. As shown in Figure 2.6-11, install the CT (current transformer) on the live wire (L phase) of the utility side, and ensure that the arrow on the CT points toward the utility (grid) side.

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Inverter-to-Router Communication Wiring (Optional)
The inverter can be monitored remotely via Wi Fi, LAN, or 4G.
The USB-type COM port at the bottom of the inverter can be connected to different types of Solis data loggers to enable remote monitoring on the Solis Cloud platform.

If using LAN, use the crimped network cable with part B8 and connect it to the Ethernet port on the data stick.

Wiring Completion Check

  • Ensure that all pieces of equipment have sufficient space for operation, maintenance, and repair.
  • Check and confirm that the inverter is securely installed.
  • Provide adequate ventilation space for the inverter.
  • No items are placed on top of the inverter or battery module.
  • The inverter and accessories are connected correctly.
  •  Cables are laid in safe locations or protected to prevent mechanical damage.
  • Warning signs and labels are affixed in prominent positions and are not prone to falling off.
  • The Bluetooth antenna is connected to the inverter’s antenna port.

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Step Seven

  1. As shown in Figure 2.7-1, use 4 bolts from part B10 to fix part A6 to part B9.
  2. Place the bottom of part A6 against the limit plates on both sides of the Pack’s bottom, then use 4 bolts from part A7 to fix part A6 to the Pack, as shown in Figure 2.7-2.
  3. As shown in Figure 2.7-2, plug the LED connector from part A6 into the LED socket on the back of Pack.

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System Testing and Debugging

Powering on
After all installations are completed, press the ON/OFF button. The system powers up successfully, and the power indicator lights and the ring light on the panel light up sequentially from bottom to top until normal display, which lasts for about 10 seconds. At this point, observe the state of the ring light.

The operation interface of the NOVA 2000 PRO series energy storage system is shown in the following figure:

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Front Indicator Lights

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Operation Surface and Interface Description:

No. Name Description
1 ON/OFF The system enters the normal operation state or the shutdown state.
2 Status Indicator Lights RUN Light: White, constantly lit during operation
ALM Light: Red, constantly lit during faults, flashes during warnings
3 Power Indicator Lights CAP Lights, White, displays according to the state of capacity, one segment represents 25%, with a total of four segments

Indicator Light Descriptions

Classification Status Indication Definition Notes
Operating Status White light constantly lit Normal operation
Red light constantly lit System fault
Red light flashing System warning
Extinguished System in sleep mode
System Power Indicator Lights Displays white lights, indicating the state of capacity, each segment represents 25% (from bottom to top: 25%, 50%, 75%, 100%) White lights constantly lit Standby
Highest-position white light slowly flashing (2s) System charging
Highest-position white light rapidly flashing (0.5s) System discharging
Extinguished Battery system in sleep mode or manually turned off via the APP
Ring Light + Power Indicator Lights The power indicator lights and the ring light light up sequentially from bottom to top until normal display System startup in progress
  •  While the product is running, check if all parameters are correctly set.
Electrical Connections
  • Check if cables are disconnected or loose.
  • Focusing on the cable, inspect cables for damage.
  • Check if there are any cuts on the insulation in contact with metal surfaces.
  •  Check if unused DC input terminals, energy storage    terminals,    COM    interfaces,    and waterproof covers are securely fastened.
Six months after the initial commissioning, and thereafter every six to twelve months.
Grounding Reliability Check if the grounding cable is reliably grounded. Six months after the initial commissioning, and thereafter every six to twelve months.
Battery Module Calibration Calibrate the battery capacity, fully charge the battery. Every two weeks for off-grid use, and every three months for grid-connected use.

Faults and Troubleshooting

No. Fault Phenomenon Analysis of Causes Terms of Settlement
1 No DC output after startup Low battery voltage, over-discharge protection Charge the battery
2 Indicators do not light up after startup BMS in sleep mode Restart the ON/OFF switch
 3 Insufficient capacity displayed
  1.   Low voltage in the battery modules or low cell voltage inside the modules.
  1. Connect to the grid for recharging.
  2. If the warning persists after 1 hour of charging, please contact the dealer.
4 Short supply time Battery not fully charged for a long period Connect to the grid for a full charge.
 5 System fails to start, fault indicator lights red System not operating normally
  1.     After checking the integrity of the wiring, attempt to restart.
  2. If the problem persists, contact the dealer.
6 Battery system cannot be charged
  1.   Overcharging of the battery system.
  1. Check if the battery system is reporting overcharging.
  1.  Communication abnormality.
  2.  Hybrid inverter failure.
  1. Check if communication is normal.
  2.  Check if the energy storage DC port is properly connected.
  3.   Check if there is a fault with the hybrid inverter.
  4.  If the problem persists, contact the dealer.
7 Hybrid inverter temperature too high
  1.  Poor ventilation where the hybrid inverter is installed.
  2.     Ambient temperature too high.
  3.   Abnormal operation
  4. of the hybrid inverter.
  1. Check if the ventilation at the installation location of the hybrid inverter is good and if the ambient temperature is within the maximum allowable range.
  2.      If the problem persists, contact the dealer.
8 Grid voltage out of limits Abnormal grid voltage
  1.  Wait 5 minutes for the grid to return to normal, and the hybrid inverter will switch from off-grid mode to grid-connected mode.
  2. Ensure that the grid voltage and frequency match the specifications.
  3. Confirm that the AC cable and PE cable connections.
  4. If the problem persists, contact the dealer.
9 No utility power
  1.    Not connected to the grid.
  2.   Check the grid connection cable.
  3.  Check grid availability
  1. Wait for the grid to return to normal, and the hybrid inverter will switch from off-grid mode to grid-connected mode.
  2.  If the grid returns to normal but no utility power is still detected, confirm that the AC cable and PE cable connections are good.
  3.  If the problem persists, contact the dealer.
10 Communication abnormality between hybrid inverter and battery system The communication cable is disconnected.
  1.  Turn off the ON/OFF switch.
  2.   Check if the communication cables between the hybrid inverter and battery system are properly connected.
  3. After ensuring the correct wiring, turn on the ON/OFF switch.
  1. If the warning persists, contact the dealer.
11 Battery system temperature too high
  1.    Poor ventilation where the energy storage is installed.
  2. Ambient temperature too high.
  1.  Check if the ventilation at the installation location of the battery system is good and if the ambient temperature is within the maximum allowable range.
  2.  If ventilation is poor or the ambient temperature is too high, improve the ventilation and heat dissipation conditions.
  3. If the problem persists, contact the dealer.
12 Battery system temperature too low
  1.   Ambient temperature too low.
  2.   Abnormality in the battery system equipment.
  1.  Check if the ambient temperature at the installation location of the battery system is within the minimum allowable range.
  2.  If the ambient temperature is too low, improve the installation environment.
  3.  If the problem persists, contact the dealer.

FAQ

What should I do if I find any damaged items in the package?

Contact your dealer immediately if you find any damaged items in the package to resolve the issue.

How can I ensure proper ventilation during installation?

Avoid installing the product in a non-ventilated enclosed space and ensure adequate airflow around the product to prevent overheating.

Documents / Resources

NOVA 2000 PRO LED Video Processor [pdf] Installation Guide
2000 PRO LED Video Processor, 2000 PRO, LED Video Processor, Video Processor, Processor

References

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