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MEAN WELL RSP-1600 Series Power Supply with Single Output

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-PRODUCT

Product Information

Specifications

  • Model: RSP-1600 series
  • Output Power: 1600W
  • Output Voltage Options: 12V, 24V, 27V, 36V, 48V
  • Efficiency: Up to 93%
  • Dimensions: 300 x 85 x 41 mm (11.8 x 3.35 x 1.61 inches)
  • Protections: Short circuit, Overload, Over voltage, Over temperature
  • Warranty: 5 years

Product Usage Instructions

Installation

  1. Ensure the input voltage is within the specified range of 90-264VAC.
  2. Connect the output terminals to your device following the correct polarity.
  3. Mount the power supply securely in a well-ventilated area.

Operation

  1. Turn on the power supply using the remote ON-OFF control or front panel switch.
  2. Monitor the DC OK signal for proper operation status.
  3. Adjust the output voltage or current levels if required within the specified ranges.

Maintenance

  1. Regularly clean the fan and vents to ensure proper cooling.
  2. Check for any loose connections or signs of damage periodically.
  3. Refer to the user manual for troubleshooting guidance in case of issues.

FAQ

Q: What is the warranty period for the RSP-1600 series?
A: The product comes with a 5-year warranty from the date of purchase.

Q: What are the main protections provided by this power supply?
A: The power supply offers protection against short circuit,overload, over voltage, and over temperature situations.

DIMENSION

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (1)

PRODUCT OVERVIEW

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (2)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (3)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (4)

Features

  • Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
  • Built-in active PFC function
  • High efficiency up to 93%
  • Forced air cooling by built-in DC fan
  • Output voltage and constant current level programmable
  • Active current sharing up to 9600W (5+1)
  • Built-in remote ON-OFF control / remote sense /auxiliary power / DC OK signal / OTP alarm signal
  • Protections: Short circuit / Overload / Over voltage/ Over temperature
  • Optional PMBus or CANBus protocol
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser related machine
  • Aging facility
  • Digital broadcasting
  • Constant current source
  • Redundant system

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description

RSP-1600 is a 1.6KW single output enclosed type AC/DC power supply with a 1U low profile and a high power density up to 25W/inch’. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the thermostatically controlled fan. Moreover, RSP-1600 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding / Order Information

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (5)

Type Communication Protocol Note
Blank None In Stock
PM PMBus protocol By request
CAN CANBus protocol By request

SPECIFICATION

MODEL RSP-1600-12 RSP-1600-24 RSP-1600-27 RSP-1600-36 RSP-1600-48
 

 

 

 

 

 

 

OUTPUT

DC VOLTAGE 12V 24V 27V 36V 48V
RATED CURRENT 125A 67A 59A 44.5A 33.5A
CURRENT RANGE 0 ~ 125A 0 ~ 67A 0 ~ 59A 0 ~ 44.5A 0 ~ 33.5A
RATED POWER 1500W 1608W 1593W 1602W 1608W
RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 200mVp-p 250mVp-p 300mVp-p
VOLTAGE ADJ. RANGE 11.5 ~ 15V 23.5 ~ 30V 26.5 ~ 33.5V 35.5 ~ 45V 47.5 ~ 58.8V
VOLTAGE TOLERANCE Note.4 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 1500ms, 60ms/230VAC at full load
HOLD UP TIME (Typ.) 16ms / 230VAC at 75% load             10ms / 230VAC at full load
 

 

 

 

INPUT

VOLTAGE RANGE                Note.5 90 ~ 264VAC              250 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.97/230VAC at full load
EFFICIENCY (Typ.) 89% 91.5% 92% 92% 93%
AC CURRENT (Typ.)          Note.5 14A/115VAC  8A/230VAC 15A/115VAC               8.5A/230VAC
INRUSH CURRENT (Typ.) COLD START 35A/230VAC
LEAKAGE CURRENT <2mA / 230VAC
 

 

 

PROTECTION

 

OVERLOAD

105 ~ 115% rated current
Protection type : Constant current limiting, shut down O/P voltage after 5 sec. After O/P voltage falls, re-power on to recover
 

OVER VOLTAGE

15.75 ~ 18.75V 31.5 ~ 37.5V 35.2 ~ 41.9V 47.2 ~ 56.3V 63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
 

 

 

 

FUNCTION

OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 6 Adjustment of output voltage is allowable to 40 ~ 125% of nominal output voltage (60 ~ 125% for 12V). Please refer to the Function Manual.
OUTPUT CURRENT PROGRAMMABLE(PC) Note 6 Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
AUXILIARY POWER 5V @ 0.3A, 12V @ 0.8A
REMOTE ON-OFF CONTROL By electrical signal or dry contact  Power ON:short  Power OFF:open. Please refer to the Function Manual
REMOTE SENSE Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual
ALARM SIGNAL Isolated signal output for T-alarm and DC OK
 

 

 

ENVIRONMENT

WORKING TEMP. -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
 

 

 

 

 

 

 

 

 

 

SAFETY & EMC

(Note 8)

SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:1.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
 

 

 

EMC EMISSION

Parameter Standard Test Level / Note
Conducted BS EN/EN55032 (CISPR32) Class B
Radiated BS EN/EN55032 (CISPR32) Class A
Harmonic Current BS  EN/EN61000-3-2 Class A
Voltage Flicker BS  EN/EN61000-3-3 —–
 

 

 

 

 

 

EMC IMMUNITY

BS EN/EN55035, BS EN/EN61000-6-2, BSMI CNS13438
Parameter Standard Test Level / Note
ESD BS  EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS  EN/EN61000-4-3 Level 3
EFT / Burst BS  EN/EN61000-4-4 Level 3
Surge BS  EN/EN61000-4-5 Level 4, 2KV/Line-Line 4KV/Line-Earth
Conducted BS  EN/EN61000-4-6 Level 3
Magnetic Field BS  EN/EN61000-4-8 Level 4
 

Voltage Dips and Interruptions

 

BS  EN/EN61000-4-11

>95% dip 0.5 periods, 30% dip 25 periods,

>95% interruptions 250 periods

 

OTHERS

MTBF 478.8K hrs min.        Telcordia SR-332 (Bellcore) ; 42.1K hrs min.         MIL-HDBK-217F (25℃)
DIMENSION 300*85*41mm (L*W*H)
PACKING 2.1Kg;6pcs/13.6Kg/1.25CUFT
NOTE 1.  All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.

2.  Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3.  Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.

4.  Tolerance : includes set up tolerance, line regulation and load regulation.

5.  Derating may be needed under low input voltages. Please check the derating curve for more details.

6.  PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC.

7.  Output will shut down after O/P voltage is below < 80% of Vset for 5 sec, re-power on to recover.

8.  The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)

9.  The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).

※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

PFC fosc : 90KHz
PWM fosc : 70KHz

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (6)

Static Characteristics

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (7)

Derating Curve

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (8)

Efficiency vs Load (48V Model)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (9)

The curve above is measured at 230VAC.

Function Manual

Voltage Drop Compensation

  1. Remote Sense
    The Remote Sense compensates voltage drop on the load wiring up to 0.5VMEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (10)The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
  2. Local Sense
    The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used.

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (11)

Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)

In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (12)

  • The rated current should change with the Output Voltage Programming accordingly.
  • For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.

Constant Current Level Programming (or, PC / remote current programming / dynamic current trim)

The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (13)

  • For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
  • Output will shut down after O/P voltage is below < 80% of Vset for 5 sec, re-power on to recover.

Remote ON-OFF Control
The power supply can be turned ON/OFF individually or along with other units by using the “Remote ON-OFF” function.

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (14)

Between Remote ON-OFF and +5V-AUX Power Supply Status
Switch Short ON
Switch Open OFF

Alarm Signal Output

There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA.

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (15)

Current Sharing with Remote Sense

RSP-1600 has the built-in active current sharing function and can be connected in parallel, up to 6 units, to provide higher output power as exhibited below :

  • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
  • Difference of output voltages among parallel units should be less than 0.2V.
  • The total output current must not exceed the value determined by the following equation:
    Maximum output current at parallel operation=(Rated current per unit) X (Number of unit) X 0.9
  • When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) X (Number of unit) the current shared among units may not be balanced.
  • Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
  • CN500/SW1 Function pin connection
 

Parallel

PSU1 PSU2 PSU3 PSU4 PSU5 PSU6
CN500 SW1 CN500 SW1 CN500 SW1 CN500 SW1 CN500 SW1 CN500 SW1
1 unit X ON  

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2 unit V ON V ON  

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3 unit V ON V OFF V ON  

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4 unit V ON V OFF V OFF V ON  

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5 unit V ON V OFF V OFF V OFF V ON  

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6 unit V ON V OFF V OFF V OFF V OFF V ON

(V : CN500 connected ; X : CN500 not connected.)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (16)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (17)

  • DA,DB and -V(signal) are connected mutually in parallel.
  • For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.

Mechanical Specification

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (18)

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (19)

Control Pin No. Assignment(CN1) : HRS DF11-16DP-2DS or equivalent

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (20)

Mating Housing HRS DF11-16DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function Description
1 +12V-AUX Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2).

The maximum load current is 0.8A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF”.

2 GND-AUX Auxiliary voltage output GND.

The signal return is isolated from the output terminals (+V & -V).

3 +5V-AUX Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2).

The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF

4 Remote ON-OFF The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
 

5

 

DC-OK

High (3.5 ~ 5.5V) : When the Vout ≦77%±5%. Low (-0.5 ~ 0.5V) : When Vout ≧80%±5%.

The maximum sourcing current is 10mA and only for output. (Note.2)

 

6

 

T-ALARM

High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.

The maximum sourcing current is 10mA and only for output(Note.2)

 

7,8,9

NC For standard model: Retain for future use.
A0,A1,A2 For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1)
10 NC Retain for future use.
11 PC Connection for constant current level programming. (Note.1)
12 PV Connection for output voltage programming. (Note.1)
13 +V (Signal) Positive output voltage signal.

It is for local sense; it cannot be connected directly to the load.

14 -V (Signal) Negative output voltage signal.

It is for local sense and certain function reference; it cannot be connected directly to the load.

15 +S Positive sensing for remote sense.
16 -S Negative sensing for remote sense.

Note.

  1. Non-isolated signal, referenced to [-V(signal)].
  2. Isolated signal, referenced to GND-AUX.

LED Status Indicators

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (21)

Control Pin No. Assignment(CN500) : HRS DF11-8DP-2DS or equivalent

MEAN-WELL-RSP-1600-Series-Power-Supply-with-Single-Output-FIG- (22)

Pin No. Function Description
1,2 DA Differential digital signal for parallel control.
3,4 DB Differential digital signal for parallel control.
5,6 -V (Signal) Negative output voltage signal.

It is for certain function reference; it cannot be connected directly to the load.

 

7

NC For standard model: None.
SDA For PMBus model: Serial Data used in the PMBus interface. (Note)
CANH For CANBus model: Data line used in CANBus interface. (Note)
 

8

NC For standard model: None.
SCL For PMBus model: Serial Clock used in the PMBus interface. (Note)
CANL For CANBus model: Data line used in CANBus interface. (Note)

Note: Isolated signal, referenced to GND-AUX.

Control Pin No. Assignment(SW1)

Pin No. Function Description
 

1,2

Terminal resistance  

SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

Documents / Resources

MEAN WELL RSP-1600 Series Power Supply with Single Output [pdf] Owner's Manual
RSP-1600-12, RSP-1600-24, RSP-1600-27, RSP-1600-36, RSP-1600-48, RSP-1600 Series Power Supply with Single Output, RSP-1600 Series, Power Supply with Single Output, Supply with Single Output, with Single Output, Single Output, Output

References

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