RCP-1000 Series 1000W Front End Power System
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Specifications
- Model: RCP-1000 series
- DC Voltage: 12V, 24V, 48V
- Rated Power: 720W, 960W, 1008W
- Efficiency: Up to 89%
- Input Voltage Range: 90 ~ 264VAC, 127 ~
370VDC - Frequency Range: 47 ~ 63Hz
- Dimensions: 295 x 127 x 41mm (L x W x H)
Product Usage Instructions
Installation
- Ensure the input voltage matches the specifications of the
power system. - Connect the AC input according to the universal AC input
range. - If applicable, program the output voltage within the adjustable
range. - Make sure the cooling fan is unobstructed for efficient
cooling.
Operation
- Power on the system and monitor for proper functioning.
- Check for any error indicators related to short circuit,
overload, overvoltage, or over temperature. - If using multiple units for current sharing, ensure proper
setup for active current sharing.
Maintenance
- Regularly clean the cooling fan to prevent dust buildup.
- Check for any signs of wear or damage on the power system
components.
FAQ
1. What are the applications of the RCP-1000 series power
system?
The power system is suitable for industrial automation,
distributed power architecture systems, wireless/telecommunication
solutions, redundant power systems, electric vehicle charger
systems, and constant current source systems.
2. What is the warranty period for the RCP-1000 series?
The product comes with a 5-year warranty.
3. How can I adjust the output voltage of the power
system?
The output voltage is programmable within a certain range. Refer
to the user manual for specific instructions on adjusting the
output voltage.
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1000W Front End Power System
Dimension
L *W* H 295 * 127 * 41 (1U) mm 11.6 * 5 * 1.61 (1U) inch
RCP-1000 series
User’s Manual
UL62368-1
Bauart gepruft Sicherheit
egelma ge od o s be wac g
www. tuv.com ID 2000000000
BS EN/EN62368-1
TPTC004
IEC62368-1
Features
Universal AC input / Full range
Built-in active PFC function
High efficiency up to 89%
Forced air cooling by built-in DC fan
Output voltage programmable
Built-in OR-ing diode, support hot swap (hot plug)
Active current sharing up to 3000W for one 19″ rack shelf
Built-in I2C interface (RCP-1000-C models only)
Protections: Short circuit / Overload / Over voltage / Over temperature
Optional conformal coating
5 years warranty
Applications
Industrial automation Distributed power architecture system Wireless/telecommunication solution Redundant power system Electric vehicle charger system Constant current source system
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
RCP-1000 is a 1KW single output rack mountable front end AC/DC power supply This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in DC fan with fan speed control, working for the temperature up to 60. RCP-1000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing (up to 8000W via three 19″ rack shelves, RCP-1U), remote control, auxiliary power, alarm signal, etc.
Model Encoding / Order Information RCP – 1000 – 24
{Blank: Standard model, without I2C interface
Interface option C : Standard model, with I2C interface Output voltage Output wattage Series name Note: 19″ rack shelf, RCP-1U, available. Details available on http://www.meanwell.com/
File Name:RCP-1000-SPEC 2024-09-04
Downloaded from Arrow.com.
1000W Front End Power System
RCP-1000 series
SPECIFICATION
MODEL
RCP-1000-12
RCP-1000-24
RCP-1000-48
DC VOLTAGE
12V
24V
48V
RATED CURRENT
60A
40A
21A
CURRENT RANGE
0 ~ 60A
0 ~ 40A
0 ~ 21A
RATED POWER
720W
960W
1008W
RIPPLE & NOISE (max.) Note.2 150mVp-p
200mVp-p
300mVp-p
OUTPUT
VOLTAGE ADJ. RANGE(SVR) 11.6 ~ 12.4V
VOLTAGE TOLERANCE Note.3 ±1.0%
LINE REGULATION
±0.5%
LOAD REGULATION
±0.5%
23.2 ~ 24.8V ±1.0% ±0.5% ±0.5%
46.3 ~ 49.7V ±1.0% ±0.5% ±0.5%
SETUP, RISE TIME
1000ms, 60ms/230VAC at full load
HOLD UP TIME (Typ.)
16ms/230VAC at full load
VOLTAGE RANGE
Note.4 90 ~ 264VAC 127 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
INPUT
EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.)
81% 8.5A/115VAC 4.5A/230VAC COLD START 50A
87% 10.5A/115VAC
5.5A/230VAC
89% 11A/115VAC
5.5A/230VAC
LEAKAGE CURRENT
<1.1mA / 230VAC
OVERLOAD
105 ~ 125% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed
PROTECTION OVER VOLTAGE
13.2 ~ 16.2V
26.4 ~ 32.4V
Protection type : Shut down o/p voltage, re-power on to recover
52.8 ~ 64.8V
OVER TEMPERATURE
Shut down o/p voltage, recovers automatically after temperature goes down
AUXILIARY POWER
5V @ 0.3A
REMOTE ON-OFF CONTROL By electrical signal or dry contact ON:short OFF:open
REMOTE SENSE
Compensate voltage drop on the load wiring up to 0.5V
FUNCTION OUTPUT VOLTAGE PROGRAMMABLE Adjustment of output voltage is allowable to 90 ~ 110% of nominal output voltage. Please refer to the Function Manual.
DC OK SIGNAL
The isolated TTL signal out, Please refer to the Installation Manual
AC OK SIGNAL
The isolated TTL signal out, Please refer to the Installation Manual
OVER TEMP WARNING
Logic ” High” for over temperature warning, Please refer to the Installation Manual, isolated signal
WORKING TEMP.
-20 ~ +60 (Refer to “Derating Curve”)
WORKING HUMIDITY
20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT
±0.02%/ (0 ~ 50)
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE
UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.7KVDC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH
Parameter
Standard
Test Level / Note
Conducted
BS EN/EN55032 (CISPR32)
Class B
EMC EMISSION
Radiated Harmonic Current
BS EN/EN55032 (CISPR32) BS EN/EN61000-3-2
Class B —–
Voltage Flicker
BS EN/EN61000-3-3
—–
SAFETY &
EMC (Note 5)
BS EN/EN55035, BS EN/EN61000-6-2 Parameter ESD
Standard BS EN/EN61000-4-2
Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact
EMC IMMUNITY
Radiated EFT / Burst Surge Conducted
BS EN/EN61000-4-3 BS EN/EN61000-4-4 BS EN/EN61000-4-5 BS EN/EN61000-4-6
Level 3 Level 3 Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line Level 3
Magnetic Field
BS EN/EN61000-4-8
Level 4
Voltage Dips and Interruptions
BS EN/EN61000-4-11
>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
MTBF
840.8K hrs min. Telcordia SR-332 (Bellcore) ; 107.4K hrs min. MIL-HDBK-217F (25)
OTHERS NOTE
DIMENSION
295*127*41mm (L*W*H)
PACKING
1.93Kg; 6pcs/12.6Kg/1.04CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:RCP-1000-SPEC 2024-09-04
Downloaded from Arrow.com.
1000W Front End Power System
RCP-1000 series
Block Diagram
I/P
EMI FILTER
ACTIVE INRUSH CURRENT LIMITING
PFC CONTROL
RECTIFIERS &
PFC
POWER SWITCH-
ING
O.L.P.
PWM CONTROL
AUX
FAN
POWER
RECTIFIERS &
FILTER
CURRENT SHARE
DETECTION CIRCUIT
O.V.P.
RECTIFIERS CONTROL ON/OFF
DETECTION CIRCUIT
RECTIFIERS &
FILTER
PFC fosc : 110KHz PWM fosc : 90KHz
ORING DIODE
+S
+V -V
-S CURRENT SHARE
I2C FUNCTION*
*: RCP-1000-C models only
V_TRIM
I2C
REMOTE ON-OFF
AC_OK DC_OK T_ALARM
AUX POWER (5V/0.3A) AUX GND
LOAD (%)
Static Characteristics
100 90 80 70 60 50 40
90
95
100
115
264
INPUT VOLTAGE (VAC) 60Hz
Derating Curve
100 80 60 40 20
-20
0
10
20
30
40
50
60
70
AMBIENT TEMPERATURE ()
EFFICIENCY (%)
MODEL INPUT
180~264VAC 115VAC 100VAC 90VAC
12V
720W 60A
720W 60A
720W 60A
648W 54A
24V
960W 40A
960W 40A
960W 40A
864W 36A
48V
1008W 21A
1008W 21A
1008W 21A
907.2W 18.9A
Efficiency vs Load (48V Model)
95 90 85 80 75 70 65
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD
The curve above is measured at 230VAC.
File Name:RCP-1000-SPEC 2024-09-04
LOAD (%)
Downloaded from Arrow.com.
1000W Front End Power System
RCP-1000 series
Function Manual
1. Voltage Drop Compensation 1.1 Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5V.
RCP-1000
+V +S
8
9
-S
-V
+V LOAD
-V
Sense lines should be twisted in pairs
1.2 Local Sense The +S,-S have to be connected to the +V,-V, respectively, as the following diagram, in order to get the correct output voltage if Remote Sense
is not used.
RCP-1000
22 +V +S 20
25 -V -S 21
2. Remote ON/OFF Control The power supply can be turned ON/OFF together or separately by using the “Remote ON-OFF” function.
RCP-1000
REMOTE 7 ON-OFF
-S 9
Between Remote ON-OFF and -S Switch Short Switch Open
Power Supply Status ON OFF
PIN7 REMOTE ON/OFF PIN8 +S
PIN9 -S
Downloaded from Arrow.com.
File Name:RCP-1000-SPEC 2024-09-04
1000W Front End Power System
RCP-1000 series
3. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 90~110% of the nominal voltage by applying
EXTERNAL RESISTANCE.
3.1 RCP-1000-12
Vout (%)
100 98 96 94 92 90 180K 240K 350K 560K 1.2M NC
3.2 RCP-1000-24
Vout (%)
100 98 96 94 92 90
560K 750K 1M
1.6M 3.3M NC
PIN8 +S PIN9 -S PIN 13 V-TRIM
RCP-1000
+V +S
8
V-TRIM 13 R1
-S 9
R2
-V
LOAD
+S & +V, -S & -V also need to be connected on CN501
R1 () min. 0.1W
Vout (%) 110 108 106 104 102 100
NC 300K 120K 62K 31K 13K
R2 () min. 0.1W
R1 () min. 0.1W
Vout (%) 110 108 106 104 102 100
NC 330K 130K 62K 30K 10K
R2 () min. 0.1W
3.3 RCP-1000-48
Vout (%)
Vout (%)
100
98
96
94
92
90
1.3M 1.7M 2.4M 3.6M 7.6M NC
R1 () min. 0.1W
110
108
106
104
102
100
NC 345K 140K 70K 36K 15K
R2 () min. 0.1W
4. I2C Bus Interface For the details of I2C bus used on RCP-1000-C models, please refer to the Installation Manual.
File Name:RCP-1000-SPEC 2024-09-04
Downloaded from Arrow.com.
127 66
46.3
1000W Front End Power System
Mechanical Specification
(Unit: mm , tolerance ±0.5mm)
39.1
3.6
41 7.1 12.5
5 max. SVR
CN501
295 (TOP View)
RCP-1000 series
Case No. 952A
24 Air flow direction
46
DC OK AC OK
LED Status Indicators & Corresponding Signal at Function Pins
Function LED
Description
* Signal
AC-OK ON When input voltage82V±4V
0 ~ 0.5V
AC-NG OFF When input voltage82V±4V
4.5 ~ 5.5V
DC-OK ON When output voltage80%±5% of Vo rated.
0 ~ 0.5V
DC-NG OFF When output voltage80%±5% of Vo rated.
4.5 ~ 5.5V
T-OK
—- When the internal temperature (TSW1 & TSW2 short) is within safe limit
0 ~ 0.5V
T-ALARM —- When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm 4.5 ~ 5.5V
*Signal between function pin and “-V”.
PSU Output ON OFF ON ON ON OFF
Input / Output Connector Pin No. Assignment(CN501) : Postronic PCIB24W9M400A1
1 3 5 7 10 13 16 19 23 2 4 6 9 12 15 18 21 22 24
Mating Housing Postronic PCIB24W9F400A1
Pin No. Function Description
1,2,4 +V(signal) Positive output voltage.
3,5,6 -V(signal) Negative output voltage. 7 RemoteON-OFF Each unit can separately 2turn the output on and off by electrical or dry contact . Short: ON, Open:OFF.
8
+S
Positive sensing for Remote Sense.
9
-S
Negative sensing for Remote Sense.
10
AC-OK
Low : When input voltage is 82Vrms +/-4V. High : When input voltage in82Vrms +/-4V.
(Note.1)
11
DC-OK
High : When Vout80%+/-5%. Low : When Vout 80%+/-5%
(Note.1)
12
CS
Current sharing signal.
When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units.
13
V-TRIM Connection for output voltage programming.
14
T-ALARM
High : When the internal temperature is within safe limit. Low : 10 below the thermal shut down limit.
(Note.1)
15
+5V-AUX
Auxiliary voltage output, 4.3~5.3V, referenced to GND-AUX(pin 7). The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by the remote ON/OFF control.
16
GND-AUX
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
17 18 19,20,21 22 23 24
SDA SCL A0,A1,A2 FG AC/L AC/N
Serial data used on the RCP-1000-C models. Refer to the Instruction Manual. (Note.1) Serial clock used on RCP-1000-C models. Refer to the Instruction Manual. (Note.1) I2C interface address lines used on RCP-1000-C models. Refer to the Instruction Manual. AC Ground connection. AC Line connection. AC Neutral connection.
Note1: Non-isolated signal, referenced to the output terminal -V.
Downloaded from Arrow.com.
File Name:RCP-1000-SPEC 2024-09-04
Documents / Resources
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MEAN WELL RCP-1000 Series 1000W Front End Power System [pdf] Owner's Manual RCP-1000 Series, RCP-1000 Series 1000W Front End Power System, 1000W Front End Power System, Front End Power System, Power System |