MEAN WELL RCP-1000 Series 1000W Front End Power System Owner’s Manual

RCP-1000 Series 1000W Front End Power System

Specifications

  • Model: RCP-1000 series
  • DC Voltage: 12V, 24V, 48V
  • Rated Power: 720W, 960W, 1008W
  • Efficiency: Up to 89%
  • Input Voltage Range: 90 ~ 264VAC, 127 ~
    370VDC
  • Frequency Range: 47 ~ 63Hz
  • Dimensions: 295 x 127 x 41mm (L x W x H)

Product Usage Instructions

Installation

  1. Ensure the input voltage matches the specifications of the
    power system.
  2. Connect the AC input according to the universal AC input
    range.
  3. If applicable, program the output voltage within the adjustable
    range.
  4. Make sure the cooling fan is unobstructed for efficient
    cooling.

Operation

  1. Power on the system and monitor for proper functioning.
  2. Check for any error indicators related to short circuit,
    overload, overvoltage, or over temperature.
  3. If using multiple units for current sharing, ensure proper
    setup for active current sharing.

Maintenance

  1. Regularly clean the cooling fan to prevent dust buildup.
  2. Check for any signs of wear or damage on the power system
    components.

FAQ

1. What are the applications of the RCP-1000 series power
system?

The power system is suitable for industrial automation,
distributed power architecture systems, wireless/telecommunication
solutions, redundant power systems, electric vehicle charger
systems, and constant current source systems.

2. What is the warranty period for the RCP-1000 series?

The product comes with a 5-year warranty.

3. How can I adjust the output voltage of the power
system?

The output voltage is programmable within a certain range. Refer
to the user manual for specific instructions on adjusting the
output voltage.

“`

1000W Front End Power System
Dimension
L *W* H 295 * 127 * 41 (1U) mm 11.6 * 5 * 1.61 (1U) inch

RCP-1000 series
User’s Manual

UL62368-1

Bauart gepruft Sicherheit
egelma ge od o s be wac g
www. tuv.com ID 2000000000
BS EN/EN62368-1

TPTC004

IEC62368-1

Features

Universal AC input / Full range

Built-in active PFC function

High efficiency up to 89%

Forced air cooling by built-in DC fan

Output voltage programmable

Built-in OR-ing diode, support hot swap (hot plug)

Active current sharing up to 3000W for one 19″ rack shelf

Built-in I2C interface (RCP-1000-C models only)

Protections: Short circuit / Overload / Over voltage / Over temperature

Optional conformal coating

5 years warranty

Applications
Industrial automation Distributed power architecture system Wireless/telecommunication solution Redundant power system Electric vehicle charger system Constant current source system
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description
RCP-1000 is a 1KW single output rack mountable front end AC/DC power supply This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in DC fan with fan speed control, working for the temperature up to 60. RCP-1000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing (up to 8000W via three 19″ rack shelves, RCP-1U), remote control, auxiliary power, alarm signal, etc.

Model Encoding / Order Information RCP – 1000 – 24
{Blank: Standard model, without I2C interface
Interface option C : Standard model, with I2C interface Output voltage Output wattage Series name Note: 19″ rack shelf, RCP-1U, available. Details available on http://www.meanwell.com/
File Name:RCP-1000-SPEC 2024-09-04

Downloaded from Arrow.com.

1000W Front End Power System

RCP-1000 series

SPECIFICATION

MODEL

RCP-1000-12

RCP-1000-24

RCP-1000-48

DC VOLTAGE

12V

24V

48V

RATED CURRENT

60A

40A

21A

CURRENT RANGE

0 ~ 60A

0 ~ 40A

0 ~ 21A

RATED POWER

720W

960W

1008W

RIPPLE & NOISE (max.) Note.2 150mVp-p

200mVp-p

300mVp-p

OUTPUT

VOLTAGE ADJ. RANGE(SVR) 11.6 ~ 12.4V

VOLTAGE TOLERANCE Note.3 ±1.0%

LINE REGULATION

±0.5%

LOAD REGULATION

±0.5%

23.2 ~ 24.8V ±1.0% ±0.5% ±0.5%

46.3 ~ 49.7V ±1.0% ±0.5% ±0.5%

SETUP, RISE TIME

1000ms, 60ms/230VAC at full load

HOLD UP TIME (Typ.)

16ms/230VAC at full load

VOLTAGE RANGE

Note.4 90 ~ 264VAC 127 ~ 370VDC

FREQUENCY RANGE

47 ~ 63Hz

INPUT

EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.)

81% 8.5A/115VAC 4.5A/230VAC COLD START 50A

87% 10.5A/115VAC

5.5A/230VAC

89% 11A/115VAC

5.5A/230VAC

LEAKAGE CURRENT

<1.1mA / 230VAC

OVERLOAD

105 ~ 125% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed

PROTECTION OVER VOLTAGE

13.2 ~ 16.2V

26.4 ~ 32.4V

Protection type : Shut down o/p voltage, re-power on to recover

52.8 ~ 64.8V

OVER TEMPERATURE

Shut down o/p voltage, recovers automatically after temperature goes down

AUXILIARY POWER

5V @ 0.3A

REMOTE ON-OFF CONTROL By electrical signal or dry contact ON:short OFF:open

REMOTE SENSE

Compensate voltage drop on the load wiring up to 0.5V

FUNCTION OUTPUT VOLTAGE PROGRAMMABLE Adjustment of output voltage is allowable to 90 ~ 110% of nominal output voltage. Please refer to the Function Manual.

DC OK SIGNAL

The isolated TTL signal out, Please refer to the Installation Manual

AC OK SIGNAL

The isolated TTL signal out, Please refer to the Installation Manual

OVER TEMP WARNING

Logic ” High” for over temperature warning, Please refer to the Installation Manual, isolated signal

WORKING TEMP.

-20 ~ +60 (Refer to “Derating Curve”)

WORKING HUMIDITY

20 ~ 90% RH non-condensing

ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing

TEMP. COEFFICIENT

±0.02%/ (0 ~ 50)

VIBRATION

10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE

UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved

I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.7KVDC

I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH

Parameter

Standard

Test Level / Note

Conducted

BS EN/EN55032 (CISPR32)

Class B

EMC EMISSION

Radiated Harmonic Current

BS EN/EN55032 (CISPR32) BS EN/EN61000-3-2

Class B —–

Voltage Flicker

BS EN/EN61000-3-3

—–

SAFETY &
EMC (Note 5)

BS EN/EN55035, BS EN/EN61000-6-2 Parameter ESD

Standard BS EN/EN61000-4-2

Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact

EMC IMMUNITY

Radiated EFT / Burst Surge Conducted

BS EN/EN61000-4-3 BS EN/EN61000-4-4 BS EN/EN61000-4-5 BS EN/EN61000-4-6

Level 3 Level 3 Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line Level 3

Magnetic Field

BS EN/EN61000-4-8

Level 4

Voltage Dips and Interruptions

BS EN/EN61000-4-11

>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods

MTBF

840.8K hrs min. Telcordia SR-332 (Bellcore) ; 107.4K hrs min. MIL-HDBK-217F (25)

OTHERS NOTE

DIMENSION

295*127*41mm (L*W*H)

PACKING

1.93Kg; 6pcs/12.6Kg/1.04CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:RCP-1000-SPEC 2024-09-04

Downloaded from Arrow.com.

1000W Front End Power System

RCP-1000 series

Block Diagram

I/P

EMI FILTER

ACTIVE INRUSH CURRENT LIMITING
PFC CONTROL

RECTIFIERS &
PFC

POWER SWITCH-
ING
O.L.P.

PWM CONTROL

AUX

FAN

POWER

RECTIFIERS &
FILTER
CURRENT SHARE
DETECTION CIRCUIT
O.V.P.
RECTIFIERS CONTROL ON/OFF
DETECTION CIRCUIT
RECTIFIERS &
FILTER

PFC fosc : 110KHz PWM fosc : 90KHz

ORING DIODE

+S
+V -V
-S CURRENT SHARE

I2C FUNCTION*
*: RCP-1000-C models only

V_TRIM
I2C
REMOTE ON-OFF

AC_OK DC_OK T_ALARM
AUX POWER (5V/0.3A) AUX GND

LOAD (%)

Static Characteristics

100 90 80 70 60 50 40

90

95

100

115

264

INPUT VOLTAGE (VAC) 60Hz

Derating Curve

100 80 60 40 20

-20

0

10

20

30

40

50

60

70

AMBIENT TEMPERATURE ()

EFFICIENCY (%)

MODEL INPUT
180~264VAC 115VAC 100VAC 90VAC

12V
720W 60A
720W 60A
720W 60A
648W 54A

24V
960W 40A
960W 40A
960W 40A
864W 36A

48V
1008W 21A
1008W 21A
1008W 21A
907.2W 18.9A

Efficiency vs Load (48V Model)
95 90 85 80 75 70 65
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD
The curve above is measured at 230VAC.
File Name:RCP-1000-SPEC 2024-09-04

LOAD (%)

Downloaded from Arrow.com.

1000W Front End Power System

RCP-1000 series

Function Manual
1. Voltage Drop Compensation 1.1 Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5V.

RCP-1000

+V +S

8

9

-S

-V

+V LOAD
-V

Sense lines should be twisted in pairs

1.2 Local Sense The +S,-S have to be connected to the +V,-V, respectively, as the following diagram, in order to get the correct output voltage if Remote Sense
is not used.

RCP-1000

22 +V +S 20
25 -V -S 21

2. Remote ON/OFF Control The power supply can be turned ON/OFF together or separately by using the “Remote ON-OFF” function.

RCP-1000

REMOTE 7 ON-OFF
-S 9

Between Remote ON-OFF and -S Switch Short Switch Open

Power Supply Status ON OFF

PIN7 REMOTE ON/OFF PIN8 +S
PIN9 -S

Downloaded from Arrow.com.

File Name:RCP-1000-SPEC 2024-09-04

1000W Front End Power System

RCP-1000 series

3. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 90~110% of the nominal voltage by applying
EXTERNAL RESISTANCE.

3.1 RCP-1000-12
Vout (%)
100 98 96 94 92 90 180K 240K 350K 560K 1.2M NC

3.2 RCP-1000-24
Vout (%)

100 98 96 94 92 90

560K 750K 1M

1.6M 3.3M NC

PIN8 +S PIN9 -S PIN 13 V-TRIM

RCP-1000

+V +S

8

V-TRIM 13 R1

-S 9

R2

-V

LOAD

+S & +V, -S & -V also need to be connected on CN501

R1 () min. 0.1W

Vout (%) 110 108 106 104 102 100
NC 300K 120K 62K 31K 13K

R2 () min. 0.1W

R1 () min. 0.1W

Vout (%) 110 108 106 104 102 100
NC 330K 130K 62K 30K 10K

R2 () min. 0.1W

3.3 RCP-1000-48
Vout (%)

Vout (%)

100

98

96

94

92

90

1.3M 1.7M 2.4M 3.6M 7.6M NC

R1 () min. 0.1W

110

108

106

104

102

100

NC 345K 140K 70K 36K 15K

R2 () min. 0.1W

4. I2C Bus Interface For the details of I2C bus used on RCP-1000-C models, please refer to the Installation Manual.

File Name:RCP-1000-SPEC 2024-09-04

Downloaded from Arrow.com.

127 66

46.3

1000W Front End Power System
Mechanical Specification
(Unit: mm , tolerance ±0.5mm)

39.1

3.6

41 7.1 12.5
5 max. SVR
CN501

295 (TOP View)

RCP-1000 series
Case No. 952A
24 Air flow direction

46

DC OK AC OK

LED Status Indicators & Corresponding Signal at Function Pins

Function LED

Description

* Signal

AC-OK ON When input voltage82V±4V

0 ~ 0.5V

AC-NG OFF When input voltage82V±4V

4.5 ~ 5.5V

DC-OK ON When output voltage80%±5% of Vo rated.

0 ~ 0.5V

DC-NG OFF When output voltage80%±5% of Vo rated.

4.5 ~ 5.5V

T-OK

—- When the internal temperature (TSW1 & TSW2 short) is within safe limit

0 ~ 0.5V

T-ALARM —- When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm 4.5 ~ 5.5V

*Signal between function pin and “-V”.

PSU Output ON OFF ON ON ON OFF

Input / Output Connector Pin No. Assignment(CN501) : Postronic PCIB24W9M400A1

1 3 5 7 10 13 16 19 23 2 4 6 9 12 15 18 21 22 24

Mating Housing Postronic PCIB24W9F400A1

Pin No. Function Description

1,2,4 +V(signal) Positive output voltage.

3,5,6 -V(signal) Negative output voltage. 7 RemoteON-OFF Each unit can separately 2turn the output on and off by electrical or dry contact . Short: ON, Open:OFF.

8

+S

Positive sensing for Remote Sense.

9

-S

Negative sensing for Remote Sense.

10

AC-OK

Low : When input voltage is 82Vrms +/-4V. High : When input voltage in82Vrms +/-4V.

(Note.1)

11

DC-OK

High : When Vout80%+/-5%. Low : When Vout 80%+/-5%

(Note.1)

12

CS

Current sharing signal.

When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units.

13

V-TRIM Connection for output voltage programming.

14

T-ALARM

High : When the internal temperature is within safe limit. Low : 10 below the thermal shut down limit.

(Note.1)

15

+5V-AUX

Auxiliary voltage output, 4.3~5.3V, referenced to GND-AUX(pin 7). The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by the remote ON/OFF control.

16

GND-AUX

Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).

17 18 19,20,21 22 23 24

SDA SCL A0,A1,A2 FG AC/L AC/N

Serial data used on the RCP-1000-C models. Refer to the Instruction Manual. (Note.1) Serial clock used on RCP-1000-C models. Refer to the Instruction Manual. (Note.1) I2C interface address lines used on RCP-1000-C models. Refer to the Instruction Manual. AC Ground connection. AC Line connection. AC Neutral connection.

Note1: Non-isolated signal, referenced to the output terminal -V.

Downloaded from Arrow.com.

File Name:RCP-1000-SPEC 2024-09-04

Documents / Resources

MEAN WELL RCP-1000 Series 1000W Front End Power System [pdf] Owner's Manual
RCP-1000 Series, RCP-1000 Series 1000W Front End Power System, 1000W Front End Power System, Front End Power System, Power System

References

Leave a comment

Your email address will not be published. Required fields are marked *