MEAN WELL HLG-60H Series Constant Voltage Plus Constant Current LED Driver Owner’s Manual

HLG-60H Series Constant Voltage Plus Constant Current LED Driver

Specifications:

  • Model: HLG-60H-15, HLG-60H-20, HLG-60H-24, HLG-60H-30,
    HLG-60H-36, HLG-60H-42, HLG-60H-48, HLG-60H-54
  • Output:
    • DC Voltage: 15V, 20V, 24V, 30V
    • Constant Current Region: 9-15V, 12-20V, 14.4-24V, 18-30V
    • Rated Current: 4A, 3A, 2.5A, 2A
    • Rated Power: 60W
    • Ripple & Noise (max.): 150mVp-p to 200mVp-p
    • Voltage Adj. Range: 13.5-17V, 17-22V, 22-27V, 27-33V
    • Current Adj. Range: 2.4-4A, 1.8-3A, 1.5-2.5A, 1.2-2A
  • Input:
    • Voltage Range: 90-305VAC, 127-431VDC
    • Frequency Range: 47-63Hz
  • Efficiency (Typ.): 87.5% to 90.5%

Product Usage Instructions:

Installation:

  1. Ensure the input power matches the voltage range specified for
    the LED driver.
  2. Connect the output wires to the LED light source following the
    correct polarity.
  3. Mount the LED driver in a well-ventilated area to prevent
    overheating.

Adjusting Output:

To adjust the output voltage or current, use the built-in
potentiometer on the LED driver. Follow these steps:

  1. Identify the desired voltage or current range based on your LED
    light specifications.
  2. Carefully turn the potentiometer clockwise or counterclockwise
    to achieve the desired setting.

Safety Precautions:

  • Do not expose the LED driver to water or moisture to prevent
    damage.
  • Avoid overloading the LED driver beyond its rated power and
    current limits.
  • Consult a professional electrician for installation in case of
    uncertainty.

FAQ:

Q: Can I use this LED driver with any type of LED light?

A: The LED driver is compatible with LED lights that operate
within the specified voltage and current ranges mentioned in the
user manual.

Q: How do I know if the LED driver is functioning
correctly?

A: Check for proper output voltage and current using a
multimeter. If the values are within the specified ranges, the LED
driver is working as intended.

“`

60W Constant Voltage + Constant Current LED Driver

HLG-60H series
User’s Manual

IP65 IP67

(except for AB-type)

Metal housing with class I design
·

Bauar t gepruft Sicherheit
egelma ge od o s be wac g www. tuv.com ID 2000000000

current output. HLG-60H operates from 90305VAC and offers models with different rated voltage ranging between 15V and 54V. Thanks to the high efficiency up to 90.5%, with the fanless design, the entire series is able to operate for -40 ~ +80 case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HLG-60H is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

B

D

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

SPECIFICATION

MODEL

HLG-60H-15 HLG-60H-20 HLG-60H-24 HLG-60H-30 HLG-60H-36 HLG-60H-42 HLG-60H-48 HLG-60H-54

OUTPUT

DC VOLTAGE

15V

20V

24V

30V

CONSTANT CURRENT REGION Note.4 9 ~ 15V

12 ~ 20V

14.4 ~ 24V 18 ~ 30V

RATED CURRENT

4A

3A

2.5A

2A

RATED POWER

60W

60W

60W

60W

RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 200mVp-p

VOLTAGE ADJ. RANGE

Adjustable for A/AB-Type only (via built-in potentiometer)

13.5 ~ 17V 17 ~ 22V

22 ~ 27V

27 ~ 33V

CURRENT ADJ. RANGE

Adjustable for A/AB-Type only (via built-in potentiometer)

2.4 ~ 4A

1.8 ~ 3A

1.5 ~ 2.5A 1.2 ~ 2A

VOLTAGE TOLERANCE Note.3 ±2.0%

±1.0%

±1.0%

±1.0%

LINE REGULATION

±0.5%

±0.5%

±0.5%

±0.5%

LOAD REGULATION

±1.5%

±1.0%

±0.5%

±0.5%

36V 21.6 ~ 36V 1.7A 61.2W 200mVp-p
33 ~ 40V
1 ~ 1.7A ±1.0% ±0.5% ±0.5%

42V 25.2 ~ 42V 1.45A 60.9W 300mVp-p

48V 28.8 ~ 48V 1.3A 62.4W 300mVp-p

54V 32.4 ~ 54V 1.15A 62.1W 300mVp-p

40 ~ 46V

44 ~ 53V

49 ~ 58V

0.87 ~ 1.45A ±1.0% ±0.5% ±0.5%

0.78 ~ 1.3A ±1.0% ±0.5% ±0.5%

0.69 ~ 1.15A ±1.0% ±0.5% ±0.5%

SETUP, RISE TIME Note.6 500ms,80ms/115VAC 500ms,80ms/230VAC

HOLD UP TIME (Typ.)

16ms / 115VAC, 230VAC

VOLTAGE RANGE

90 ~ 305VAC 127 ~ 431VDC Note.5 (Please refer to “STATIC CHARACTERISTIC” section)

INPUT

FREQUENCY RANGE

47 ~ 63Hz

POWER FACTOR (Typ.)

PF0.98/115VAC, PF0.95/230VAC, PF0.92/277VAC @ full load (Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)

TOTAL HARMONIC DISTORTION THD< 20% (@ load60% / 115VAC,230VAC; @ load75% / 277VAC) (Please refer to “TOTAL HARMONIC DISTORTION (THD)” section)

EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT(Typ.)

87.5%

89%

89.5%

90%

90%

90%

0.64A / 115VAC 0.32A / 230VAC 0.3A / 277VAC

COLD START 55A(twidth=265s measured at 50% Ipeak) at 230VAC; Per NEMA 410

90.5%

90.5%

MAX. No. of PSUs on 16A CIRCUIT BREAKER

9 units (circuit breaker of type B) / 16 units (circuit breaker of type C) at 230VAC

LEAKAGE CURRENT

<0.75mA / 277VAC

OVER CURRENT
SHORT CIRCUIT PROTECTION
OVER VOLTAGE

Note.4 95 ~ 108% Constant current limiting, recovers automatically after fault condition is removed

Hiccup mode, recovers automatically after fault condition is removed

18 ~ 24V

23 ~ 30V

28 ~ 35V

35 ~ 43V

41 ~ 49V

Shut down o/p voltage, re-power on to recover

48 ~ 58V

54 ~ 65V

59 ~ 68V

OVER TEMPERATURE

WORKING TEMP.

MAX. CASE TEMP.

ENVIRONMENT

WORKING HUMIDITY STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

Shut down o/p voltage, re-power on to recover Tcase= -40 ~ +80 (Please refer to “OUTPUT LOAD vs TEMPERATURE” section) Tcase= +80 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH ±0.03%/ (0 ~ 60)

VIBRATION SAFETY STANDARDS

10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL8750(type”HL”), CSA C22.2 No. 250.0-08, BS EN/EN/AS/NZS 61347-1,BS EN/EN/AS/NZS 61347-2-13 independent, Note.8 GB19510.1,GB19510.14,EAC TP TC 004,KC61347-1,KC61347-2-13(except for AB-type), IP65 or IP67 approved ;
J61347-1, J61347-2-13 ; design refer to BS EN/EN60335-1(by request)

SAFETY & EMC

WITHSTAND VOLTAGE

I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC

ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH

EMC EMISSION

Note.8

Compliance to BS EN/EN55015, BS EN/EN61000-3-2 EAC TP TC 020

Class C (@ load60%) ; BS EN/EN61000-3-3,GB/T 17743 , GB17625.1,

EMC IMMUNITY

Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, light industry level (surge immunity Line-Earth 4KV, Line-Line 2KV),EAC TP TC 020

MTBF

3396.9K hrs min. Telcordia SR-332 (Bellcore) ;345.8K hrs min. MIL-HDBK-217F (25)

OTHERS DIMENSION

171*61.5*36.8mm (L*W*H)

NOTE

PACKING

0.73Kg; 20pcs/15.6Kg/0.9CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Please refer to “DRIVING METHODS OF LED MODULE”.

5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.

6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time.

7. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the

complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 8. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently
connected to the mains. 9. This series meets the typical life expectancy of >62,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 70 or less. 10. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com. 11. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 12. For any application note and IP water proof function installation caution, please refer our user manual before using.
https://www.meanwell.com/Upload/PDF/LED_EN.pdf 13. For A/AB type need to consider build in using to comply with Type HL application.

Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

BLOCK DIAGRAM

EMI FILTER

I/P

&

RECTIFIERS

FG

PFC CIRCUIT

POWER SWITCHING

O.T.P.

O.L.P.

PWM & PFC CONTROL

Fosc : 100KHz

RECTIFIERS &
FILTER

O.L.P.
DETECTION CIRCUIT
O.V.P.

+V
-V
DIM+ DIM(B Type)

DRIVING METHODS OF LED MODULE
This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.

Vo(%)

100
60 (min.)

(A) Constant Voltage area

(B) Constant
Current area

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Should there be any compatibility issues, please contact MEAN WELL.

(C) Hiccup Protection

50

100

Io (%)

Typical output current normalized by rated current (%)

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60W Constant Voltage + Constant Current LED Driver
DIMMING OPERATION

HLG-60H series

AC/L(Brown) AC/N(Blue) FG (Green/Yellow)

HLG-60H

+V(Red) -V(Black)
DIM+(Purple) DIM-(Pink)

3 in 1 dimming function (for B/AB-Type)
Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
1 ~ 10VDC, or 10V PWM signal or resistance. Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers. Dimming source current from power supply: 100A (typ.)

Applying additive 1 ~ 10VDC

100%

+V +

90%

+

80%

Output current (%)

-V

70%

60%

DIM+

50%

+

Additive Voltage

40%

30%

DIM-

20%

“DO NOT connect “DIM- to -V”

10% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V

Dimming input: Additive voltage

Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

+V +

+

-V

DIM+

Additive PWM signal DIM-

“DO NOT connect “DIM- to -V”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input

Applying additive resistance:

+V +

+

-V

DIM+

Additive Resistance DIM-

“DO NOT connect “DIM- to -V”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%
10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N (N=driver quantity for synchronized dimming operation) Dimming input: Additive resistance

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.

N FG L

Relay

Switch

Adjuster

10K/N~100K/N Ohms resistance 1~10V DC Voltage 10V PWM Signal

Green/ Yellow
Brown
Blue

AC/L AC/N

HLG-60H B-Type

DIM+ DIM-
V(-) V(+)

Purple Pink Black Red

LED Lighting Fixture

Using a switch and relay can turn ON/OFF the lighting fixture.

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LOAD (%)

60W Constant Voltage + Constant Current LED Driver
OUTPUT LOAD vs TEMPERATURE(Note.10)

HLG-60H series

100
80 230VAC Input only
60
40
20

100
80 230VAC Input only
60
40
20

-40

-25 -10 0

15

30

50

60

70 (HORIZONTAL)

-40 -25 0

20

45

55

65

75

80 (HORIZONTAL)

AMBIENT TEMPERATURE,Ta ()

Tcase ()

PF
LOAD (%)

STATIC CHARACTERISTICS
100 90 80 70 60 50 40
90 100 125 135 145 155 165 175 180 200 230 305
INPUT VOLTAGE (V) 60Hz De-rating is needed under low input voltage.

POWER FACTOR(PF) CHARACTERISTIC

Tcase at 70

Constant Current Mode

1 0 .9 9 0 .9 8 0 .9 7 0 .9 6 0 .9 5 0 .9 4 0 .9 3 0 .9 2 0 .9 1
0 .9 0 .8 9 0 .8 8 0 .8 7 0 .8 6 0 .8 5 0 .8 4
50%

60%

70%

80%

LOAD

90%

100% (60W)

277VAC 230VAC 115VAC

TOTAL HARMONIC DISTORTION (THD)

48V Model, Tcase at 70
30

25

20

15

10

5

0

50%

60%

70%

80%

LOAD

277VAC 230VAC 115VAC
90% 100%

EFFICIENCY (%)

EFFICIENCY vs LOAD

HLG-60H series possess superior working efficiency that up to 90.5% can be reached in field applications. 48V Model, Tcase at 70

93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

277VAC 230VAC 115VAC

LOAD

LOAD (%)

THD(%)

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60W Constant Voltage + Constant Current LED Driver
LIFE TIME

HLG-60H series

LIFETIME(Kh)

120 100 80 60 40 20
0 25 30 35 40 45 50 55 60 65 70 75 80
Tcase ( )

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

MECHANICAL SPECIFICATION
Blank/D-Type

Case No.957B Unit:mm Tolerance:±1

11.9 9.6
300±20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJOW 17AWG&H05RN-F 1.0mm 2 *3C

171 147.2

tc

73.6

32 46.5 61.5 30.75

tc : Max. Case Temperature

300±20
SJOW 17AWG&05RN-F 1.0mm 2 *2C 4.2×4PL

+V(Red) -V(Black)

36.8

A-Type
11.9 9.6 300±20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJOW 17AWG&H05RN-F 1.0mm 2 *3C

171 147.2

tc

73.6

Io ADJ

32 46.5 61.5 30.75

tc : Max. Case Temperature

300±20

Vo

SJOW 17AWG&05RN-F 1.0mm 2 *2C

ADJ

4.2×4PL

+V(Red) -V(Black)

36.8

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

B-Type

11.9 9.6
300±20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJOW 17AWG&H05RN-F 1.0mm 2 *3C

171 147.2

tc

73.6

32 46.5 61.5 30.75

tc : Max. Case Temperature

300±20 SJOW 17AWG&05RN-F 1.0mm 2 *2C
UL2517 20AWG*2C
4.2×4PL

+V(Red) -V(Black)
DIM+(Purple) DIM-(Pink)

36.8

AB-Type
11.9 9.6 300±20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJOW 17AWG&H05RN-F 1.0mm 2 *3C

171 147.2

tc

73.6

Io ADJ

32 46.5 61.5 30.75

tc : Max. Case Temperature

300±20 SJOW 17AWG&05RN-F 1.0mm 2 *2C
UL2517 20AWG *2C
Vo ADJ
4.2×4PL

+V(Red) -V(Black)
DIM+(Purple) DIM-(Pink)

36.8

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60W Constant Voltage + Constant Current LED Driver

HLG-60H series

WATERPROOF CONNECTION
Waterproof connector Waterproof connector can be assembled on the output cable of HLG-60H to operate in dry/wet/damp or outdoor environment.

AC

source

I/P

HLG-60H

O/P

Size

Pin Configuration (Female)

Size

Pin Configuration (Female)

M12
Order No. Suitable Current

4-PIN 5A/PIN M12-04 10A max.

Cable Joiner

66 26 20

5-PIN 5A/PIN M12-05 10A max.

M15
Order No. Suitable Current

2-PIN 12A/PIN M15-02 12A max.

CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG

LED Lamp

25

Up to four wires can be connected through this cable joiner by soldering or clamping by tools.

HLG-60H

O/P Wires

CJ04 cable joiner can be purchased independently for user’s own assembly. MEAN WELL order No. : CJ04-1, CJ04-2.

INSTALLATION MANUAL
Please refer to : http://www.meanwell.com/manual.html

LED Lamp

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Documents / Resources

MEAN WELL HLG-60H Series Constant Voltage Plus Constant Current LED Driver [pdf] Owner's Manual
HLG-60H-15, HLG-60H-20, HLG-60H-24, HLG-60H-30, HLG-60H-36, HLG-60H-42, HLG-60H-48, HLG-60H-54, HLG-60H Series Constant Voltage Plus Constant Current LED Driver, HLG-60H Series, Constant Voltage Plus Constant Current LED Driver, Voltage Plus Constant Current LED Driver, Constant Current LED Driver, Current LED Driver, LED Driver

References

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