MEAN WELL HEP-1000-24 Switching Power Supply for Harsh Environment
Product Usage Instructions
Installation and Setup
- Ensure the input power matches the voltage and frequency range specified for the power supply.
- Connect the output terminals of the power supply to your device or system following proper wiring guidelines.
Adjusting Voltage and Settings
- Use the built-in potentiometer to adjust the output voltage within the specified range.
- Ensure proper line and load regulation for stable operation.
Maintenance and Safety
- Regularly check for any signs of damage or overheating.
- Keep the power supply clean and free from dust accumulation for optimal performance.
FAQ
- Q: Can I use the power supply in outdoor environments?
- A: Yes, the HEP-1000 series is designed for harsh environments and has an IP67 rating for protection against dust and water.
- Q: How do I know if the power supply is compatible with my equipment?
- A: Check the specifications of your equipment to ensure that the voltage and current requirements match those provided by the power supply.
- Q: What should I do if the power supply fails to operate?
- A: Check the input power source, wiring connections, and ensure that the power supply is properly configured before contacting technical support.
Overview
Features
- Power or charger mode switchable by SBP-001 (Terminal type)
- High efficiency up to 96%
- Aluminum case fanless design and filling with heat-conducted glue and able to withstand 10G vibration test
- Wide operating temperature range -40 ~ +70°C
- Charger for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese)
- Built-in default 2/3 stage charging curves and programmable curve
- Built-in PMBus protocol / CANBus protocol (optional)
- Output voltage and constant current level programmable
- Protections: Short circuit / Overload / Over voltage / Over temperature
- Built-in remote ON-OFF control (Terminal type)
- DC OK active signal and 12V Auxiliary power available
- LED indicator for power on (Terminal type)
- IP67 design for indoor or outdoor installation (Wiring type)
- 6 years warranty
Applications
- Industrial automation machinery
- Industrial control system at harsh environment
- Mechanical and electrical equipment
- Electronic instruments, equipments
- 5G telecom equipments
- Robotic lawn mower/AMR/AGV
- Equipments or instruments with back-up battery
GTIN CODE
- MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
HEP-1000 is a 1000W industrial AC/DC power supply featuring the outstanding capability to operate under highly humid, dusty, oily, and high-vibration harsh environment. The entire series is housed with the aluminum case and fully potted with heat-conducted glue. Adopting the full range 90~305VAC input, the entire series provides an output voltage line of 24V, 48V and 100V. In addition to the high efficiency up to 96%, that the whole series operates from -40°C ~ 70°C under air convection without fan. HEP-1000 has the complete protection functions and 10G anti-vibration capability; It is complied with the international safety regulations such as TUV BS EN/EN62368-1 UL62368-1, and the design refers to BS EN/EN61558-1 and BS EN/EN60335-1HEP-1000 series serves as a high performance power supply solution for various industrial and charger applications.
Model Encoding
Note: Terminal type with charger function by programmer or PMBus/CANBus setting
SPECIFICATIONS
SPECIFICATION FOR POWER SUPPLY (Default Setting)
MODEL | HEP-1000-24 | HEP-1000-48 | HEP-1000-100 | |
OUTPUT |
DC VOLTAGE | 24V | 48V | 100V |
RATED CURRENT | 42A | 21A | 10A | |
RATED POWER | 1008W | 1008W | 1000W | |
RIPPLE & NOISE (max.) Note.2 | 200mVp-p | 250mVp-p | 500mVp-p | |
VOLTAGE ADJ. RANGE | By built-in potentiometer, SVR | |||
24 ~ 30V | 48 ~ 60V | 100 ~ 125V | ||
VOLTAGE TOLERANCE Note.3 | ±1.0% | ±1.0% | ±1.0% | |
LINE REGULATION | ±0.5% | ±0.5% | ±0.5% | |
LOAD REGULATION | ±0.5% | ±0.5% | ±0.5% | |
SETUP, RISE TIME | 1800ms, 80ms at full load 230VAC /115VAC | |||
HOLD UP TIME (Typ.) | 16ms / 230VAC at 75% load 12ms / 230VAC at full load | |||
INPUT |
VOLTAGE RANGE Note.4 | 90 ~ 305VAC 250 ~ 431VDC | ||
FREQUENCY RANGE | 47 ~ 63Hz | |||
POWER FACTOR (Typ.) | PF>0.99/115VAC, PF>0.95/230VAC, PF>0.93/277VAC at full load | |||
EFFICIENCY (Typ.) | 95% | 96% | 96% | |
AC CURRENT (Typ.) | 10.1A / 115VAC 5.3A / 230VAC 4.5A / 277VAC | |||
INRUSH CURRENT(Typ.) | Cold start 40A at 230VAC | |||
LEAKAGE CURRENT | <0.75mA / 240VAC | |||
PROTECTION |
OVERLOAD | 105~125% rated current | ||
Protection type : Constant current limiting, shut down O/P voltage after 5 sec. After O/P voltage falls, re-power on to recover | ||||
SHORT CIRCUIT | Constant current limiting, unit will shutdown after 5 sec, re-power on to recover | |||
OVER VOLTAGE | 30 ~ 35V | 60 ~ 70V | 125 ~ 145V | |
Protection type :Shut down O/P voltage,re-power on to recover | ||||
OVER TEMPERATURE | Protection type :Shut down O/P voltage, recovers automatically after temperature goes down | |||
FUNCTION |
OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 5 | Adjustment of output voltage is allowable to 50 ~ 125% of nominal output voltage Please refer to the Function Manual. | ||
OUTPUT CURRENT PROGRAMMABLE(PC) Note 5 | Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual. | |||
REMOTE ON/OFF CONTROL | Power ON : Short circuit Power OFF : Open circuit | |||
AUXILIARY POWER | 12V @ 0.5A tolerance ±10%, ripple=150mVp-p | |||
DC-OK SIGNAL | The TTL signal out, PSU turn on = 4.4 ~ 5.5V ; PSU turn off = -0.5 ~ 0.5V. Please refer to the Function Manual. | |||
ENVIRONMENT |
WORKING TEMP. | -40 ~ +70℃ (Refer to “Derating Curve”) | ||
WORKING HUMIDITY | 20 ~ 95% RH non-condensing | |||
STORAGE TEMP., HUMIDITY | -40 ~ +80℃, 10 ~ 95% RH non-condensing | |||
TEMP. COEFFICIENT | ±0.03%/℃ (0 ~ 50℃) | |||
VIBRATION | 20 ~ 500Hz, 10G 12min./1cycle, period for 72min. each along X, Y, Z axes | |||
SAFETY & EMC (Note.7) |
SAFETY STANDARDS | UL62368-1, TUV BS EN/EN62368-1, BIS IS13252(Part1): 2010/IEC 60950-1:2005(NOTE 9), EAC TP TC 004 approved;
design refer to BS EN/EN61558-1, BS EN/EN60335-1(by request) |
||
WITHSTAND VOLTAGE | I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.25KVAC | |||
ISOLATION RESISTANCE | I/P-O/P, I/P-FG,O/P-FG:100M Ohms/500VDC/25℃/ 70%RH | |||
EMC EMISSION |
Parameter | Standard | Test Level / Note | |
Conducted | BS EN/EN55032 (CISPR32) | Class B | ||
Radiated | BS EN/EN55032 (CISPR32) | Class B | ||
Harmonic Current | BS EN/EN61000-3-2 | Class A | ||
Voltage Flicker | BS EN/EN61000-3-3 | —– | ||
EMC IMMUNITY |
BS EN/EN55024 , BS EN/EN61000-6-2 | |||
Parameter | Standard | Test Level / Note | ||
ESD | BS EN/EN61000-4-2 | Level 3, 8KV air ; Level 2, 4KV contact | ||
Radiated | BS EN/EN61000-4-3 | Level 3 | ||
EFT / Burst | BS EN/EN61000-4-4 | Level 3 | ||
Surge | BS EN/EN61000-6-2 | 2KV/Line-Line 4KV/Line-Earth | ||
Conducted | BS EN/EN61000-4-6 | Level 3 | ||
Magnetic Field | BS EN/EN61000-4-8 | Level 4 | ||
Voltage Dips and Interruptions | BS EN/EN61000-4-11 | >95% dip 0.5 periods, 30% dip 25 periods,
>95% interruptions 250 periods |
||
OTHERS |
MTBF | 583.7K hrs min. Telcordia SR-332 (Bellcore) ; 52.3K hrs min. MIL-HDBK-217F (25℃) | ||
DIMENSION | 310*144*48.5mm (L*W*H) | |||
PACKING | 4Kg;4pcs/17Kg/1.04CUFT | |||
NOTE |
※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx |
SPECIFICATION FOR CHARGER (Option function)
MODEL | HEP-1000-24 | HEP-1000-48 | HEP-1000-100 | |
OUTPUT |
BOOST CHARGE VOLTAGE Vboost | 28.8V | 57.6V | 115.2V |
FLOAT CHARGE VOLTAGE Vfloat | 27.6V | 55.2V | 110.4V | |
RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 2) | 120 ~ 350AH | 60 ~ 175AH | 30 ~ 85AH | |
BATTERY TYPE | Open & Sealed Lead Acid | |||
OUTPUT CURRENT | 35A | 17.5A | 8.7A | |
INPUT |
VOLTAGE RANGE Note 3 | 90 ~ 305VAC 250 ~ 431VDC | ||
FREQUENCY RANGE | 47 ~ 63Hz | |||
POWER FACTOR (Typ.) | PF>0.99/115VAC, PF>0.95/230VAC, PF>0.93/277VAC at full load | |||
EFFICIENCY (Typ.) | 95% | 96% | 96% | |
AC CURRENT (Typ.) | 10.1A / 115VAC 5.3A / 230VAC 4.5A / 277VAC | |||
INRUSH CURRENT(Typ.) | Cold start 40A at 230VAC | |||
LEAKAGE CURRENT | <0.75mA / 240VAC | |||
PROTECTION |
SHORT CIRCUIT | Constant current limiting, unit will shutdown after 5 sec, re-power on to recover. | ||
OVER VOLTAGE | 30 ~ 35V | 60 ~ 70V | 125 ~ 145V | |
Protection type :Shut down O/P voltage,re-power on to recover | ||||
OVER TEMPERATURE | Protection type :Shut down O/P voltage, recovers automatically after temperature goes down | |||
FUNCTION |
REMOTE ON/OFF CONTROL | Power ON : Short circuit Power OFF : Open circuit | ||
AUXILIARY POWER | 12V @ 0.5A tolerance ±10%, ripple=150mVp-p | |||
DC-OK SIGNAL | The TTL signal out, PSU turn on = 4.4 ~ 5.5V ; PSU turn off = -0.5 ~ 0.5V. Please refer to the Function Manual. | |||
ENVIRONMENT |
WORKING TEMP. | -40 ~ +70℃ (Refer to “Derating Curve”) | ||
WORKING HUMIDITY | 20 ~ 95% RH non-condensing | |||
STORAGE TEMP., HUMIDITY | -40 ~ +80℃, 10 ~ 95% RH non-condensing | |||
TEMP. COEFFICIENT | ±0.03%/℃ (0 ~ 50℃) | |||
VIBRATION | 20 ~ 500Hz, 10G 12min./1cycle, period for 72min. each along X, Y, Z axes | |||
SAFETY & EMC (Note.5) |
SAFETY STANDARDS | UL62368-1, TUV BS EN/EN62368-1, BIS IS13252(Part1): 2010/IEC 60950-1:2005(NOTE 7), EAC TP TC 004 approved; design refer to BS EN/EN61558-1, BS EN/EN60335-1(by request) |
||
WITHSTAND VOLTAGE | I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.25KVAC | |||
ISOLATION RESISTANCE | I/P-O/P, I/P-FG,O/P-FG:100M Ohms/500VDC/25℃/ 70%RH | |||
EMC EMISSION |
Parameter | Standard | Test Level / Note | |
Conducted | BS EN/EN55032 (CISPR32) | Class B | ||
Radiated | BS EN/EN55032 (CISPR32) | Class A | ||
Harmonic Current | BS EN/EN61000-3-2 | Class A | ||
Voltage Flicker | BS EN/EN61000-3-3 | —– | ||
EMC IMMUNITY |
BS EN/EN55024 , BS EN/EN61000-6-2 | |||
Parameter | Standard | Test Level / Note | ||
ESD | BS EN/EN61000-4-2 | Level 3, 8KV air ; Level 2, 4KV contact | ||
Radiated | BS EN/EN61000-4-3 | Level 3 | ||
EFT / Burst | BS EN/EN61000-4-4 | Level 3 | ||
Surge | BS EN/EN61000-6-2 | 2KV/Line-Line 4KV/Line-Earth | ||
Conducted | BS EN/EN61000-4-6 | Level 3 | ||
Magnetic Field | BS EN/EN61000-4-8 | Level 4 | ||
Voltage Dips and Interruptions | BS EN/EN61000-4-11 | >95% dip 0.5 periods, 30% dip 25 periods,
>95% interruptions 250 periods |
||
OTHERS |
MTBF | 583.7K hrs min. Telcordia SR-332 (Bellcore) ; 52.3K hrs min. MIL-HDBK-217F (25℃) | ||
DIMENSION | 310*144*48.5mm (L*W*H) | |||
PACKING | 4Kg;4pcs/17Kg/1.04CUFT | |||
NOTE |
※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx |
BLOCK DIAGRAM
- PFC fosc: 70KHz
- PWM fosc: 65KHz
DERATING CURVE
STATIC CHARACTERISTICS
For 100V model charging mode, output current is 20% rated min. when operating tempature at -40 ℃, and can reach 100% above -30℃.
TABLE OF FUNCTION
I/O TYPE | Function type | Power Supply Function | Charging Function | PV/PC Programmable | PMBus Protocol | CANBus Protocol | LED
Indicator |
Remote On/Off | DC-OK Signal | Temperature Compensation | 12V/0.5A Aux. output |
Terminal type | Blank | V(default) | V | V | V | V | V | V | V | V | |
CAN | V(default) | V | V | V | V | V | V | V | V | ||
Wiring type |
Blank | V | V | V | V | ||||||
PM | V | V | V | V | |||||||
CAN | V | V | V | V | |||||||
CPM | V | V | V | V | V | ||||||
CCAN | V | V | V | V | V |
FUNCTION MANUAL
Charging Curve (For charger type or setting HEP-1000 to charger mode)
- By default, the HEP-1000 operates in power supply mode, and it can be configured to charger mode by PMBus, CANBus, or SBP-001.
- By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus.
- To accommodate the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details.
2 stage charging curve
State | 24 | 48 | 100 |
Constant Current | 35A | 17.5A | 8.7A |
Vboost | 28.8V | 57.6V | 115.2V |
- Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese).
3 stage charging curve (default)
State | 24 | 48 | 100 |
Constant Current | 35A | 17.5A | 8.7A |
Vboost | 28.8V | 57.6V | 115.2V |
Vfloat | 27.6V | 55.2V | 110.4V |
- Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese).
Front Panel LED Indicators & Corresponding Signal at Function Pins (Terminal type)
LED | Description |
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Float (stage 3) |
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Charging (stage 1 or stage 2) |
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Abnormal status (OTP, OLP, Charging timeout.) |
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The LED will flash with the red light when the internal temperature reaches 95℃; under this condition, the unit still operates normally without entering OTP. (In the meantime, an alarm signal will be sent out through the PMBus interface.) |
Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
(For Blank type of Terminal and wiring)
Output Current Programming (or, PC / remote current programming / dynamic current trim)
The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
(For Blank type of Terminal and wiring)
- When O/P voltage is below 80% of Vset for 5 sec, the unit will shut down afterwards, and re-power on to recover.
Remote ON-OFF Control (Terminal type)
The power supply can be turned ON/OFF individually or along with other units in parallel by using the “Remote ON-OFF” function.
Remote ON-OFF | Power Supply Status |
Short circuit | ON |
Open circuit | OFF |
DC-OK Signal
DC-OK signal is a TTL level signal. The maximum source current is 10mA and the maximum external voltage is 5.5V.
DC-OK signal | Power Supply Status |
“High” >4.4~5.5V | ON |
“Low” <-0.5~0.5V | OFF |
Temperature Compensation
- To exploit the temperature compensation function, please attach the temperature sensor, NTC, which is enclosed with the charger, to the battery or the battery’s vicinity.
- The charger is able to work normally without the NTC.
PMBus Communication Interface
HEP-1000 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details, please refer to the User’s Manual.
MECHANICAL SPECIFICATION
Blank-Type (Terminal type)
- Case No. 228F
- Unit: mm
- Tolerance: ±1
- Output voltage current level can be adjusted through internal potentiometer.(Vo Adj.) (Can access by removing the rubber stopper on the case.)
- PMBus interface address selection.(Address)
AC Input Terminal Pin No. Assignment
Pin No. | Assignment |
1 | FG![]() |
2 | AC/L |
3 | AC/N |
DC Output Terminal Pin No. Assignment
Pin No. | Assignment |
1,2 | -V |
3,4 | +V |
Control Pin No. Assignment(CN71) : JST S14B-PHDKS-B or equivalent
Mating Housing | JST PHDR-14VS or equivalent |
Terminal | JST SPHD-001T-P0.5 or equivalent |
Pin No. | Function | Description |
1 | PV | Connection for output voltage programming.(Note1) |
2 | PC | Connection for constant current level programming.(Note.1) |
3,4 | GND (Signal) | Negative output voltage signal. |
5 | Remote ON-OFF | The unit can turn the output ON/OFF by dry contact between Remote ON/OFF and +12-AUX.(Note.2)
Short (10.8 ~ 13.2V) : Power ON ; Open(0 ~ 0.5V) : Power OFF ; The maximum input voltage is 13.2V |
6 |
DC-OK |
Low (-0.5 ~ 0.5V) : When Vout≦77%±6% at power mode. Vout≦66%±6% at charger mode.
High (4.4 ~ 5.5V) : When Vout≧80%±6% at power mode. Vout≧67%±6% at charger mode. The maximum sourcing current is 10mA and only for output.(Note.2) |
7,8 | +12V-AUX | Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin9 & 10).
The maximum load current is 0.5A. This output is not controlled by “Remote ON-OFF”. |
9,10 | GND-AUX | Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V). |
11 | SDA | For PMBus model: Serial Data used in the PMBus interface. (Note.2) |
CANH | For CANBus model: Data line used in CANBus interface. (Note.2) | |
12 | SCL | For PMBus model: Serial Clock used in the PMBus interface. (Note.2) |
CANL | For CANBus model: Data line used in CANBus interface. (Note.2) | |
13 | RTH+ | Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. |
14 | RTH- |
Note 1: Non-isolated signal, referenced to [GND(signal)].
Note 2: Isolated signal, referenced to GND-AUX.
W-Type (Wiring type)
Output voltage current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
Control Wire Assigment: (AWM 24AWG×6C)
Note 1: Non-isolated signal, referenced to [GND(signal)].
Note 2: Isolated signal, referenced to GND-AUX (GND for CANBus and PMBus protocal).
W-Type (Wiring type with charger)
Output voltage current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
Control Wire Assigment: (AWM 24AWG×6C)
Color | Function | Description |
Yellow | SDA | For PMBus model: Serial Data used in the PMBus interface. (Note.1) |
CANH | For CANBus model: Data line used in CANBus interface. (Note.1) | |
Orange | SCL | For PMBus model: Serial Clock used in the PMBus interface. (Note.1) |
CANL | For CANBus model: Data line used in CANBus interface. (Note.1) | |
Green | RTH- | Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. |
Brown | RTH+ | |
Red | +12V-AUX | Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX. The maximum load current is 0.5A. |
Black | GND-AUX | Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). |
Note 1: Isolated signal, referenced to GND-AUX.
W-Type (Wiring of WPM/WCAN)
Output voltage current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
Control Wire Assigment: (AWM 24AWG×6C)
Color | Function | Description |
Yellow | SDA | For PMBus model: Serial Data used in the PMBus interface. (Note.1) |
CANH | For CANBus model: Data line used in CANBus interface. (Note.1) | |
Orange | SCL | For PMBus model: Serial Clock used in the PMBus interface. (Note.1) |
CANL | For CANBus model: Data line used in CANBus interface. (Note.1) | |
Green | GND (Signal) | Negative output voltage signal.(PV/PC GND) |
Brown |
DC-OK |
Low (0 ~ 0.5V) : When Vout≦77%±6% at power mode. Vout≦66%±6% at charger mode. High (4.4 ~ 5.5V) : When Vout≧80%±6% at power mode. Vout≧67%±6% at charger mode.
The maximum sourcing current is 10mA and only for output.(Note.1) |
Red | +12V-AUX | Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX.
The maximum load current is 0.5A. |
Black | GND-AUX | Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V). |
Note 1: Isolated signal, referenced to GND-AUX.
User’s Manual
Documents / Resources
![]() |
MEAN WELL HEP-1000-24 Switching Power Supply for Harsh Environment [pdf] Installation Guide HEP-1000-24, HEP-1000-48, HEP-1000-100, HEP-1000-24 Switching Power Supply for Harsh Environment, HEP-1000-24, Switching Power Supply for Harsh Environment, Supply for Harsh Environment, Harsh Environment, Environment |