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MEAN WELL DDR-240B-24 DIN Rail Type DC-DC Converter

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-product

Product Usage Instructions

Installation

  1. Ensure the power source matches the input voltage range of the converter.
  2. Mount the converter on a DIN rail TS-35/7.5 or 15 securely.
  3. Connect the input and output terminals following the provided wiring diagram.

Operation

  1. Power on the converter by applying the correct input voltage.
  2. Monitor the DC output voltage to ensure it falls within the specified range.
  3. Use the DC OK relay contact for external monitoring if needed.

Maintenance

  1. Regularly check for any dust accumulation on the converter and clean it if necessary.
  2. Inspect the connections for any signs of wear or damage.
  3. Refer to the user manual for troubleshooting steps in case of any issues.

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (1)

Features

  • Compliance to BS EN/EN50155 and BS EN/EN45545-2 railway standard
  • Width only 40mm
  • 2:1 wide input range
  • wide working temperature
  • 150% peak load capability
  • Current sharing up to 960W(3+1)
  • DC output adjustable
  • Cooling by free air convection
  • Can be installed on DIN rail TS-35/7.5 or 15
  • Protections: Short circuit / Overload / Over voltage /
  • Over temperature / Input reverse polarity/
  • Input under voltage protection
  • 4KVdc 1/0 isolation(Reinforced isolation)
  • DC 0K relay contact
  • Remote ON-OFF control
  • 3 years warranty

Description
DDR-240 series is a 240W DIN Rail type DC-DC converter with main features including DIN rail-type easy installation, ultra-slim width (40mm), 2:1 wide input voltage, fanless design, wide operating temperature, 4K Vdc 1/0 isolation, 150% peak load, current sharing, DC 0K, adjustable output voltage and full protective functions. This series of models has various input options: 1 / 33.+67.2V / 67.2-154V and two output options: 24V / 48V and can be used for industrial & railway control, security control, communication sys,them, and other fields. Suitable applications incl to DC buck/boost regulator, increasing system insulation level and voltage drop compensation along cable…etc.

Model Encoding

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (4)

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (2)

Applications

  • Bus, tram,metro, or railway system
  • Industrial control system
  • Semiconductorr fabrication equipment
  • Factory automation
  • Electro-mechanical
  • Wireless network
  • Telecom or datacom system

GTIN CODE
MW Search:
 https://www.meanwell.com/serviceGTIN.aspx

SPECIFICATION

MODEL DDR-240B-24 DDR-240B-48 DDR-240C-24 DDR-240C-48 DDR-240D-24 DDR-240D-48
 

 

 

 

 

 

 

 

OUTPUT

DC VOLTAGE 24V 48V 24V 48V 24V 48v
RATED CURRENT 10A 5A 10A 5A 10A 5A
CURRENT RANGE 0 ~ 10A 0 ~ 5A 0 ~ 10A 0 ~ 5A 0 ~ 10A 0 ~ 5A
RATED POWER 240W 240W 240W 240W 240W 240W
 

PEAK

CURRENT 15A 7.5A 15A 7.5A 15A 7.5A
POWER               Note.5 360W (3sec.)
RIPPLE & NOISE (max.) Note.2 80mVp-p 100mVp-p 80mVp-p 100mVp-p 80mVp-p 100mVp-p
VOLTAGE ADJ. RANGE 24 ~ 28V 48 ~ 56V 24 ~ 28V 48 ~ 56V 24 ~ 28V 48~ 56V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
SETUP, RISE TIME 500ms, 60ms
HOLD UP TIME (Typ.) Please refer to page 6 Hold up Time( Load de-rating curve )
 

 

 

 

INPUT

VOLTAGE RANGE Note.4 CONTINUOUS 16.8 ~ 33.6Vdc 33.6 ~ 67.2Vdc 67.2 ~ 154Vdc
100ms 14.4 ~ 16.8Vdc 28.8 ~33.6Vdc 66 ~ 67.2Vdc
EFFICIENCY (Typ.) 90% 90% 91% 92% 92% 92.5%
DC CURRENT (Typ.) 11.2A @24Vdc 5.6A @48Vdc 2.5A @110Vdc
INRUSH CURRENT (Typ.) 30A
 

INTERRUPTION OF VOLTAGE SUPPLY

EN50155:2007-B/C- type comply with S2 level (10ms)@ 70% load ; D-type comply with S2 level (10ms)@ full load
EN50155:2017-Comply with S1 level
 

 

 

 

PROTECTION

 

OVERLOAD                         Note.5

Normally works within 150% rated output power for more than 3 seconds and then constant current protection 105~135% rated output power with auto-recovery
 OVERVOLTAGEE 28.8 ~ 35V 57.6 ~ 65.0V 28.8 ~ 35V 57.6 ~ 65V 28.8 ~ 35V 57.6 ~ 65V
Protection type: Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down the o/p voltage, and re-power on to recover
 

UNDER VOLTAGE LOCKOUT

24Vin (B – type): Power ON≥16.8 ,

OFF≤16.5V

48Vin (C – type): Power ON≥33.6,

OFF≤33V

110Vin (D – type):P ower ON≥67.2V,

OFF≤65V

 

FUNCTION

DC OK REALY CONTACT RATINGS (max.) 30Vdc/1A resistive load
CURRENT SHARING Up to 960W (3+1 units). Please refer to the Function Manual
REMOTE ON-OFF CONTROL Please refer to the Function Manual
 

 

 

ENVIRONMENT

WORKING TEMP. -40 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY 5 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY -40 ~ +85, 5 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 55℃)
VIBRATION Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Zand  axes; Mounting: Compliance to IEC61373
OPERATING ALTITUDE Note.7 5000 meters
 

 

 

 

 

 

 

 

 

SAFETY & EMC

(Note 6)

SAFETY STANDARDS IEC 62368-1, UL 62368-1, EAC TP TC 004, AS/NZS 62368.1 approved
WITHSTAND VOLTAGE I/P-O/P:4KVdc  I/P-FG:2.5KVdc  O/P-FG:0.71KVdc
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25℃/ 70% RH
 

 

 

EMC EMISSION

Parameter Standard Test Level / Note
Conducted BS EN/EN55032 Class B
Radiated BS EN/EN55032 Class B
Voltage Flicker BS EN/EN61000-3-3 —–
Harmonic Current —– —–
 

 

 

 

 

 

EMC IMMUNITY

BS EN/EN55035 , BS EN/EN61000-6-2(BS EN/EN50082-2)
Parameter Standard Test Level / Note
ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 3, 6KV contact; criteria A
Radiated BS EN/EN61000-4-3 Level 3, 10V/m ; criteria A
EFT / Burst BS EN/EN61000-4-4 Level 3, 2KV ; criteria A
Surge BS EN/EN61000-4-5 Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A
Conducted BS EN/EN61000-4-6 Level 3, 10V ; criteria A
Magnetic Field BS EN/EN61000-4-8 Level 4, 30A/m ; criteria A
RAILWAY STANDARD Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration, BS EN/EN50121-3-2 for EMC
 

OTHERS

MTBF 1415.6K hrs min.        Telcordia SR-332 (Bellcore); 189.9K hrs min.        MIL-HDBK-217F (25℃)
DIMENSION 40*125.2*113.5mm (W*H*D)
PACKING 0.76Kg;20psc/16.2Kg/1.02CUFT
 

 

 

 

 

 

NOTE

1.  All parameters NOT specially mentioned are measured at normal input (B:24Vdc, C:48Vdc, D:110Vdc )  rated load a, nd 25℃ of ambient temperature.

2.  Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1μF & 47μF parallel capacitor.

3.  Tolerance includes set-up tolerance, line regulation, and load regulation.

4.  Derating may be needed under low input voltage. Please check the derating curve for more details.

5.  3 seconds max., please refer to peak loading curves.

6.  The power supply is considered an independent unit, but the final equipment still needs toconfirmm that the whole system complies with the EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )

7.  The ambient temperature derating of 3.5℃/1000m with fanless models and 5℃/1000m with fan models for operating altitudes higher than2000m(6500ft).

※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (5)

Derating Curve

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (6)

Output derating VS input voltage

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (7)

Peak Loading

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (8)

DC OK Relay Contact

Contact Close PSU turns on / DC OK.
Contact Open PSU turns off / DC fails.
Contact Ratings (max.) 30V/1A resistive load.

Function Manual

Current sharing

  1. Parallel operation is available by connecting the units shown below (P+, and P- are connected mutually in parallel) :
  2. The voltage difference among each output should be minimized so that less than 0.2V is required.
  3. The total output current must not exceed the value determined by the following equation (Output current at parallel operation) =(The rated current per unit) x (Number of units) x 0.9.
  4. In parallel operation 4 units are the maximum, please consult the manufacturer for other applications.
  5. When in parallel operation, the minimum output load should be greater than 3% othe f total output load. (Min. load > 3% rated current per unit x number of unit)

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (9)

Remote ON-OFF Control

  • The power supply can be turned ON-OFF by using the “Remote ON-OFF” function.
Remote ON-OFF (TB1 PIN2,4)  

Output Status

Open or 4 ~ 10VDC power supply ON
Short or 0 ~ 0.8VDC power supply OFF

Input Fuse
There is one fuse connected in series to the positive input line, which is used to protect against abnormal surges. The fusee specifications of each model are shown below.

Type Fuse Type Reference and Rating
B Time-Lag Conquer MST, 10A, 250V *2
C Time-Lag Conquer MST, 6.3A, 250V *2
D Time-Lag Conquer MST, 6.3A, 250V *1

Input Under-Voltage Protection
If the input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when the input voltage reaches above Vimin,p leaserefersr to the ccurvebelow.

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (10)

Input Reverse Polarity Protection
There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit.

Inrush Current
Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up.

Hold-up Time

  • EN50155: 2007 version – B/C- type comply with S2 level (10ms)@ 70% load ; D-type comply with S2 level (10ms)@ full load,

Please refer to the table and curves shown below for thehold-upp time specification.MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (11)MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (12)Efficiency vs Load & Vin Curve

The efficiency vs load & Vin curves of each model are shown below.

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (13)MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (14)

Immunity to Environmental Conditions

Test method Standard Test conditions Status
Cooling Test EN 50155 section 12.2.3 (Column 2, Class TX)

EN 60068-2-1

Temperature: -40℃

Dwell Time: 2 hrs/cycle

No damage
 

Dry Heat Test

EN 50155 section 12.2.4 (Column 2, Class TX)

EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) EN 60068-2-2

 

Temperature: 70℃ / 85℃ Duration: 6 hrs / 10min

 

PASS

 

Damp Heat Test, Cyclic

 

EN 50155 section 12.2.5

EN 60068-2-30

Temperature: 25℃~55℃ Humidity: 90%~100% RH Duration: 48 hrs  

PASS

 

Vibration Test

EN 50155 section 12.2.11

EN 61373

Temperature: 19℃ Humidity: 65%

Duration: 10 mins

 

PASS

 

Increased Vibration Test

 

EN 50155 section 12.2.11

EN 61373

Temperature: 19℃ Humidity: 65%

Duration: 5 hrs

 

PASS

 

Shock Test

 

EN 50155 section 12.2.11

EN 61373

Temperature: 21± 3℃ Humidity: 65 ± 5%

Duration: 30ms*18

 

PASS

 

Low-Temperature Storage Test

 

EN 50155 section 12.2.3 (Column 2, Class TX)

EN 60068-2-1

 

Temperature: -40℃ Dwell Time: 16 hrs

 

PASS

 

Salt Mist Test

 

EN 50155 section 12.2.10 (Class ST4)

 

Temperature: 35℃±2℃ Duration: 96 hrs

 

PASS

EN45545-2 Fire Test Conditions

Test Items Hazard Level
Items Standard  

HL1

 

HL2

 

HL3

 

Oxygen index test

EN 45545-2:2013

EN ISO 4589-2:1996

 

PASS

 

PASS

 

PASS

 

R22

 

Smoke density test

EN 45545-2:2013

EN ISO 5659-2:2006

 

PASS

 

PASS

 

PASS

 

Smoke toxicity test

EN 45545-2:2013 NF X70-100:2006  

PASS

 

PASS

 

PASS

 

R24

 

Oxygen index test

EN 45545-2:2013

EN ISO 4589-2:1996

 

PASS

 

PASS

 

PASS

 

R25

 

Glow-wire test

EN 45545-2:2013

EN 60695-2-11:2000

 

PASS

 

PASS

 

PASS

 

R26

 

Vertical flame test

EN 45545-2:2013

EN 60695-11:2003

 

PASS

 

PASS

 

PASS

Mechanical Specification

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (15)

Installation Instruction

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (16)This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual.

Installation Manual

Downloaded from Arrow.com.

  • File Name: DDR-240-SPEC 2024-09-30

MEAN-WELL-DDR-240B-24-DIN-Rail-Type-DC-DC-Converter-fig- (3)

FAQs

Q: What is the peak load capability of the DDR-240 series?
A: The DDR-240 series has a peak load capability of 150%.

Q: How can I adjust the DC output voltage of the converter?
A: The DC output voltage of the DDR-240 series is adjustable within a specific range. Refer to the user manual for detailed instructions on adjusting the voltage.

Q: What protections are included in the DDR-240 series?
A: The DDR-240 series features protections against short circuits, overload, over-voltage, over-temperature, input reverse polarity, and input under voltage.

Documents / Resources

MEAN WELL DDR-240B-24 DIN Rail Type DC DC Converter [pdf] Owner's Manual
DDR-240B-24, DDR-240B-48, DDR-240C-24, DDR-240C-48, DDR-240D-24, DDR-240D-48, DDR-240B-24 DIN Rail Type DC DC Converter, DDR-240B-24, DIN Rail Type DC DC Converter, Type DC DC Converter, DC Converter

References

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