Instruction Manual for smiths interconnect models including: HyperGrip Disposable Plug, HyperGrip, Disposable Plug, Plug

ChelseaC@idinet.com

HyperGrip - Assembly instructions

HyperGrip Push/Pull Circular Plastic Connectors | TTI Europe

Assembly Instructions

11 apr 2022 — Assembly Instructions. April 2022 ... Instructions De Montage, Ne Pas Jeter. ... HG2 Plug; Assembly of Disposable HG4 Plug follows the same process ...

PDF preview unavailable. Download the PDF instead.

HG-Disposable-Plug-Asssembly-Instructions
Assembly Instructions
HyperGrip® Disposable Plug
April 2022
Do Not Discard, Deliver to Manufacturing. No Descartar, Entregar A Fabricación. Instructions De Montage, Ne Pas Jeter.
Bitte nicht wegwerfen, bitte an die produktion weiter liefern. 1

Assembly Instructions
Disposable HG Plug Kits

Disposable HG Plug Disposable HG2 Plug Full Kit Disposable HG4 Plug Full Kit Disposable HG2 Plug Kit without Strain Relief Boot Disposable HG4 Plug Kit without Strain Relief Boot

800-1012659-0XX 800-1005739-0XX 800-1012659-1XX
800-1005739-1XX

Step 1: Slide strain relief boot (Full Kit), and cable clamp (not included*) onto cable as depicted below

Note: Components depicted in images are representative of Disposable HG2 Plug; Assembly of Disposable HG4 Plug follows the same process
2

Crimp Termination Instructions Step 2:
Trim and strip cable to length Trim 18.0-19.0 mm of cable jacket (Disposable HG2) Trim 19.0-20.0 mm of cable jacket (Disposable HG4)
Step 3:
Strip wire to expose 5.0 mm of conductor (Disposable HG2) Strip wire to expose 4.0 mm of conductor (Disposable HG4)
Step 4:
Insert conductor into contact crimp barrel
Step 5:
Insert contact into position as shown Crimp the contact

Positioner T1914
3

Step 6:
Insert contact into plug insulator
Step 7:
Push in contact with Insertion Tool #T2080

Step 8 (Optional):
Suitable cable clamp can be installed to provide additional cable retention force and strain relief
Cable clamp band width 3 mm (MAX)
Positioned and tighten cable clamp 8 mm from the back of insulator as shown

Cable Clamp Position Cable Clamp

Step 9 (Optional):
Fill rear insulator cup with appropriate silicone RTV or epoxy
Fill potting compound until the cup is full, or at least half-full
This step is recommended d for Ingress Protection rating IPx4
4

Step 10 (Full Kit, Optional):
Apply beads of silicone RTV or epoxy all the way around the ridges
This step is recommended for Ingress Protection rating IPx4

Apply silicone/epoxy around the ridges

Step 11 (Full Kit):
Slide strain relief boot along the cable Press strain relief boot onto insulator

Step 12 (Full Kit):
Align grip pad to insulator key

Grip Pad

Step 13:
Install O-ring (recommended for IPx4 sealing when mate to receptacle)
Rest plug assembly in an appropriate position and let potting compound cured before usage

Insulator Key O-ring

5

port
Copyright© 2022 Smiths Interconnect | All rights reserved | Version 1.0 All of the information included in this document is believed to be accurate at the time of printing. The information contained within this document is subject at all times to applicable Export Control regulations and legal requirements.


Microsoft Word for Microsoft 365