ENGWE-BIKES

20 inch Front Suspension Folding Electric Bike

Operation and maintenance manual

Before using the e-bike, please read the attached operating instructions. Carefully read the safety rules.

IMPORTANCE

When using the electric bicycle, basic safety precautions should always be followed, including the following:

  1. Read all instructions.
  2. To protect against fire, electric shock and injury to persons, do not immerse cord, plugs, or e-bike in water or other liquid.
  3. Close supervision is necessary when the e-bike is used by or near children.
  4. Unplug from outlet when not in charging and before cleaning.
  5. Do not operate the e-bike with a damaged cord or plug or after the e-bike malfunctions, or has been damaged in any manner. Take the e-bike to the nearest authorized service bike shop for examination, repair or adjustment.
  6. The use of accessory attachments not recommended by the e-bike manufacturer may result in fire, electric shock or injury to persons.
  7. Do waterproof when using on a rainy or snowy day.
  8. Do not let cord hang over the edge of table or counter, or touch hot surfaces.
  9. Do not place on or near a hot gas or electric burner, or a heated oven.
  10. Always attach the plug to the battery first, then plug the cord into the wall outlet.
  11. Do not use the bike for other than intended use.
  12. Save these instructions.

SAVE THESE INSTRUCTIONS

Electric Bicycle

C20 PRO

Please note that this is a general manual. So, the frame style of the electric bicycle (e-Bike) that you have may differ from the picture shown in this manual.

Read This First: Safety and Compliance with the Law

Congratulations on your purchasing of your new e-bike. Your new e-bike is an excellent piece of personal transportation equipment that will give you good service for many years.

Before you start using your e-bike, we want you to be aware of a few important points. Please read this section carefully.

Assembling Your New e-Bike

If you purchased your e-bike unassembled, please follow these instructions to assemble your e-bike under the guidance of an adult or a qualified technician. Assembly is quite easy as most of the parts are already assembled; you only need to put a few large pieces together to complete the job.

You may click to the following link to view the demonstration of assembling the e-Bike: Remarks: The link is subject to change without advance notice. For more information, please refer to this website: www.engwe-bikes.com.

Name of each Part

Description of Diagram: The diagram shows the ENGWE C20 PRO electric bike with labels pointing to various components: LCD meter, Lifting buckle of handlebar, Folding handle of handlebar, Highlight headlamp, Mechanical front suspension, Rubber tire, Built-in hidden battery, ENGWE logo on frame, Saddle lifting buckle, High speed and strong motor, Detachable backseat.

Check that the Package is Complete and Undamaged

Your e-bike comes in a carton containing the following:

Assembly - Step 1: Attach the handlebar subassembly

Stand the main body of the e-bike on the kickstand. Stand up and lock the steering column that is at the front of the main body frame, insert the stem of the handlebar subassembly into it. Make sure that the fork (that will hold the front wheel) is pointing forward, and orient the handlebar accordingly. Insert the stem all the way and tighten from the top using the quick lock.

Description of Diagram: Shows the handlebar stem being inserted into the steering column, and the steering column being stood up and locked.

Assembly - Step 2: Attach the Front Wheel and the Front Light

Make sure that the fork from the steering column is pointing forward. Place the front light within the fork: fit it to the bolt at the back of the base of the steering column; attach the supports (one on each side) to the base of the fork using two small bolts (supplied). After all three points (the dorsal point and the 2 support points) are properly attached, use the multi-wrench to tighten.

Description of Diagram: Illustrates fixing the dorsal point to the base of the steering column for attaching the front light.

Assembly - Step 3: Attach the Front Wheel and Adjusting the Front Brake

Make sure that the fork from the steering column is pointing forward. Remove the protective bar from the front fork, place the front wheel within the fork and the brake disc within the brake block, seat the axial stem properly within the receptacles at the tips of the fork, and tighten the nuts with the multi-wrench. Make sure that the front wheel moves freely and does not wobble from side to side. Reposition the wheel and re-tighten if necessary.

Description of Diagram: Shows the axial stem being seated properly within the receptacles at the tips of the fork.

Test the brake by lifting the front of the e-bike and setting the wheel in motion (turn it) and apply the brake at the handlebar to stop it. If you could not set the wheel in free motion, or if you could not stop it by applying the brake, you need to re-adjust by increasing or decreasing the clearance.

Caution: Do not operate the e-bike until you are satisfied that both the front and rear brakes are operational.

Assembly - Step 4: Installing the Seat and Pedals

Insert the pedestal stem of the seat into the seat column of the main body frame, use the built-in lever to tighten.

Attach a pedal on each side of the crank, tighten with the multi-wrench.

Inflate the tires to proper pressure.

At this point, your e-bike is a completely functional bicycle, although without any battery operated to function as yet. Check all tightening points to make sure. Take a short ride. Adjust the height of the handlebar, and the height and the tilt of the seat, if necessary, for maximum comfort.

Caution: Please take caution on the insertion-depth warning marks on the seat-post and handlebar-stem, if you adjust the seat and handlebar-stem too high, it might move during normal usage.

Assembly - Step 5: Charging the Battery

Remove the charger from the box, attached the power cord and insert that to any wall outlet. Insert the plug at the end of the smaller cable into the charging terminal of the battery and start charging. The charging terminal is on the side of the battery opposite to a hole on the side of the frame. The LED on the charger glows RED while charging and glows GREEN when charging is complete. The battery should be turned OFF while being charged. When the LED on the charger turns Green, disconnect the charging cord and cover the charging terminal with the rubber cap.

The battery has a series of LEDs as charge level indicators. There is a similar series of LEDs on the handlebar. If a battery is installed on the e-bike and turned ON, the LED indicators will show the charge level of the battery.

You are now ready to start using your e-bike.

Operating Your New e-Bike

Your e-bike is driven by a motor embedded in the hub of the rear wheel. The motor is powered by a battery. The amount of power delivered to the motor, and hence the accelerating force on the e-bike, is controlled by you in a way according to the power-assisted mode you choose.

You can configure the e-bike to operate in the pedal-assist-only-mode or the full power mode (should check against local laws to ensure full power mode is permitted) where you can also use the hand throttle to deliver power to the motor.

Handlebar's Functions

Description of Diagram: Shows the handlebars of the ENGWE C20 PRO electric bike with labels for: LCD meter, C20 PRO model name, Bicycle Bell, Shift gear display, Light switch, Turn ON/OFF lock, ENGWE logo, Shift control button.

Your First Ride

(Reprinted from the Safety and Compliance with the Law section)

Please be VERY CAREFUL when you are ready to get on your e-bike for the first time because the e-bike moves significantly faster than a regular bicycle at active power-assisted mode. Take your e-bike to an area with a lot of open space before you start. Do not start pedaling hard as soon as you get on the e-bike (as you normally would do with a regular bicycle), as the e-bike will accelerate under pedal-assist mode and you may be unprepared for the sudden increase in speed. However, after a few times, you will enjoy using the pedal-assisted function. For your safety, always use bicycle helmet when riding.

Pedal-Assisted

You must turn on the ignition lock to use the e-bike in pedal-assisted mode. In the pedal-assisted mode, power assist is triggered when you pedal forward, and power assist stops when you stop pedaling. In other words, power assist happens as long as you pedal. You don't need to pedal hard. All you need is to apply a light force to the pedals continuously to maintain the current flow. When you apply one of the brakes, power assist will automatically stop, allowing the e-bike to slow down and stop. Power assist will turn itself off when the e-bike has reached the maximum speed of 15 mph.

Hand Throttle Control

In the hand throttle mode, amount of power assist is determined by the throttle switch controlled by your right hand. You control the throttle by twisting it from its resting position, the farther the throttle switch is from its resting position, the more power is delivered to the motor to accelerate the e-bike. When you want to slow down, you simply release the throttle and let it return to its resting position, and simultaneously apply the brakes if necessary. The A-weighted emission sound pressure level at the driver ears is less than 70 dB(A).

You do not need to pedal the e-bike if you use the hand throttle. However, you can pedal while commanding power assist. If you do pedal to help the movement, you conserve energy and the charge in the battery will last longer.

Charging Your e-Bike Battery

Your e-bike battery is a lithium-ion battery. Lithium-ion battery requires specially designed chargers. You should never charge your battery with a substitute charger that is not designed for this use. Use of an unsuitable charger to charge a lithium-ion battery will result in overheating, fire or even explosion. If your charger is lost or damaged, contact your dealer to order a replacement.

Charge your battery while the e-bike is not in use. You should turn off the ignition lock before you charge it.

Do not place either the charger or the battery near flammable substances while charging is taking place. Charging should not be done in the vicinity of infants and small children. It is also prudent to remove valuable objects from the immediate vicinity of the battery while it is being charged.

The length of charging time depends on the level of charge the battery still holds. If a battery is completely discharged, it will take 6 hours to be fully recharged. When a battery is fully charged, the LED on the charger will transition from RED to GREEN. At this point, you should disconnect the charger. Do not leave the charger connected to the battery for a very long period of time after charging is complete. (Leaving it connected for an overnight charging is OK.)

It is normal for the charger and the battery to be slightly hot while charging is on-going.

Maximizing the Riding Range

Many factors affect the rate of use of the electrical energy and the riding range.

Care and Maintenance for Your New e-Bike

You should, in general, take care of your e-bike the way you would with a regular bicycle by keeping it dry, clean and the moving parts well lubricated. You should also avoid parking your e-bike in exposed areas whenever possible.

You should check the effectiveness of the brakes before each use.

For your e-Bike, you should also take note of the following:

Special Care for the Battery and the Charger

Specifications

Model:C20 PRO
Material:Aluminum Alloy
Tire Size:20*3.0 inch
Optimum Tire Pressure:140kpa
Motor:250W high-speed brushless motor
Battery:36V 15.6AH
Maximum Speed:15.5mph(25km/h)
Typical Range:50-62 miles (80-100km)
Recharge time:about 8 hours
Maximum climbing degree:20°
Instrument:Multi-function LCD instrument
Brake:Dual Mechanical Disc Brakes
Acceleration type:Throttle
Transmission system:7 Gear
Net Weight:Approx.50.7lbs(23kg)
Maximum Load:330lbs(150kg)
Folding size:39.3*21.2*30.7in(100*54*78cm)
Rider Required/Recomanded Height:5'2" - 6'5"(165-195cm)

Safety

These safety precautions are provided for your benefit to protect you and those around you. Please read and follow them carefully to avoid unnecessary injury, damage to the product, or damage to other property.

Battery

[CAUTION]

Battery Charger

[CAUTION]

[WARNING]

[WARNING]

Troubleshooting

Failure PhenomenaCauses of FailureSolutions
Can not adjust the speed
Speed is less than 10km/h
Battery's voltage is too low
Throttle governing bar is damaged
Poor contact of the controlling line
Spring failure or being locked
Fully charge the battery
Replace the throttle governing bar
Replace the spring
e-Bike's mileage is obviously inadequate after fully chargedInadequate tire pressure
Failure of charger
The battery cannot be fully charged
Failure of controller
Battery aging or battery damaged
e-Bike has not been well assembled
Too much upgrade road
Strong wind
Bad road
Overweight
Too many braking times
Temperature is too low
Inflate tire with appropriate air pressure
Repair the charger
Examine and repair the controller
Replace the controller
Replace the battery
Re-adjust the e-Bike
Boost the e-Bike by manpower
Warm the battery above 0°C (32°F)
Wheel hub stop running after switching on the powerThe connection of battery is loosen
Poor contact of controlling line
The connection of wheel hub is loose or damaged
The protective board of the battery is broken
Re-connect the battery
Replace the connection line
Replace the battery's protective board with a new one
Can not turn on the e-bikeThe Battery is out of power
Battery damaged
Fully charge the battery
Replace the battery

As one or more causes of failure might lead to the failure phenomenon, you should find out the true cause(s) and then take the appropriate solution(s) to rectify the problem. In case of doubt, please consult a qualified technician for service, repairs or maintenance.

Warranty Service

Notes:

Dear customer!

Thank you for purchasing ENGWE series products! Warranty service: Please enter into the official website https://engwe-bikes.com/ to view the warranty policy of Engwe. After purchasing Engwe products please kindly contact Engwe after-sales service for help when there is a quality issue: service@engwe-bikes.com.

Please provide your order number, purchase interface, picture of the Motor number, videos of the issue.

The manufacturer reserves the right to change the features of the product without prior notice.

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