User Manual for GREENBRIDGE models including: SP4000 Push Type Pneumatic Tensioner Sealer, SP4000, Push Type Pneumatic Tensioner Sealer, Pneumatic Tensioner Sealer, Tensioner Sealer
SP4000 | Push Type Pneumatic Tensioner Sealer - Greenbridge
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DocumentDocumentSP4012 / SP4016 / SP4019 OPERATION MANUAL | SPARE PARTS LIST PNEUMATIC POWERED STEEL STRAP SEALER TOOL WITH SEAL JOINT READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL GREENBRIDGE 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.GREENBRIDGE.COM ED. 12/21 TABLE OF CONTENTS 1) Safety instructions 2) Technical data 3) Warranty andliability 4) Installation 5) Operating elements / adjustments 6) Operation 7) Servicing and cleaning 8) Troubleshooting 9) Layout spare parts list 1) SAFETY INSTRUCTIONS READ THE OPERATING INSTRUCTIONS CAREFULLY WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING THE TOOL. GENERAL SAFETY INSTRUCTIONS: The tool must be used by properly trained people. Failure to follow the operating instructions or improper use could cause strap breakage, injuries, or package damages. Check tool daily, do not use tool with worn or damaged parts. Use original spare parts for replacement. Never modify any tool part. Do not put fingers, hands or other body parts between the strap and package during the cycle. It is your responsibility to check the seal joints made by your tool. Training about the weld time adjustment will be useful to check the seal quality in order to avoid severe injury. Never move goods with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your working area clean and always use the tool in good balance and safety conditions. Never use straps as a means of pulling or lifting goods. Always use a proper safety strap cutter and keep other people and yourself at a safe distance from strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the upper strap portion and pay attention that the lower strap will snap forward away from you. Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the package could cause a loss of strap tension and/or strap breakage that could lead to packaging failure or injury. The following is recommended; use edge protectors if package has sharp corners, place the strap correctly around a properly positioned package, stand in safety position (on one side of strap) during strapping cycle, and use the correct strap quality, width, thickness, and break strength as recommended in this manual. Please save this manual, as it is a part of the tool. This tool is manufactured without any substances which could be dangerous to health. National instructions must be observed for disposal of all the parts. GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR: Never operate this tool using bottled air or other gas source. Do not exceed the air pressure range as shown in this operation manual. For all adjustments, repairs or cleaning of the tool, always disconnect air supply. Always use dry, clean and lubricated compressed air. TOOL SIZE Length: Width: Height: Weight: 13.8" 5.5" 6.7" 8.8 lbs 2) TECHNICAL DATA AIR REQUIREMENT Pressure range: Air consumption: SPECIFICATIONS Max.Tension force: Tensioning speed: 78 - 99 psi 25cuft/min 87 psi 87 psi 87 psi 12 mt/m 5mt/m 4mt/m Sealing: Seal: single notch Joint strength: 80% plastic strap strength* Level sound emission. Measurement type A (2003/10/CE) Vibrations at handle (2002/44/CE) 79 dB (A) <2.5 ms2 * Depends on strap quality MODEL SP4012 1/2" 2000N SP4016 5/8" 2000N SP4019 3/4" 2000N SP4012 1/2" 5500N SP4016 5/8" 5500N SP4019 3/4" 5500N SP4012 1/2" 7500N SP4016 5/8" 7500N SP4019 3/4" 7500N CHART OF TYPES STRAP R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 R 850N/mm2 R 1100N/mm2 THICKNESS 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 0.016" 0.031" 0.016" 0.025" 3) WARRANTY CONDITIONS AND LIABILITY Greenbridge warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual). Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of maintenance, tampering, arbitrary modifications and reparations, use of non-original parts, disregard of instructions of the operation manual, or missing serial number. No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects. Greenbridge reserves the right to modify the tools and documentation without any obligation to update previous ones. Greenbridge warrants all its batteries during a period of 120 days from the shipping date document. The manufacturer is committed to replace it with a free battery only when there are manufacturing defects that make it unfit for use. 4) INSTALLATION It is recommended to always use a dryer unit near the compressor and a filter-regulator-lubricator unit with pressure gauge (part # 186895) close to the tool air connection to avoid water and dirt in the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼" and use minimum 8mm or 3/8" internal diameter pipe; max length for flexible pipe 10 m between tool and regulator group. Check that your compressor / air distribution plant is able to supply the right air quantity as shown in the operation manual without losing pressure 186895 5) OPERATING ELEMENTS AND ADJUSTMENTS CUTTING / SEALING LEVER OPENING LEVER TENSIONING BUTTON TENSION MOTOR Adjusting strap tension The strap tension can be adjusted with a screwdriver by turning the screw, as shown, on pneumatic motor (pic.A). Turning clockwise the tension will be reduced, and counter clockwise it will be increased do not exceed counter clockwise adjustment . ( A ) Feed wheel gap adjustment It is possible to adjust the gap between the feed-wheel and the gripper plate in order to change the pressure on strap; unscrew the locking screw (pic.B1), set strap plate so that the standard gap between feed-wheel and gripper plate is (0.0039"-0.0078").Turning clockwise decreases the gap, turning counter clockwise increases the gap (pic.B2), after adjusting the gap lock the screw. (B1) (B2) 6) OPERATION The model SP4000 series is designed to strap packages with steel strap. The strap is fed around the package manually and inserted in the tool, tensioned, cut and then sealed with a seal. Slip the strap into the seal and wrap it up around the package; then make the lead end of the strap pass a second time into the seal, then bend the strap (pic.C1); squeeze the opening lever to open the tool and load the top layer of strap into the tool (pic.C2), press tensioning button to tighten strap and hold it until desired tension is reached (pic.C3). Once strap tension is complete, press sealing lever and hold it until the seal and cut are complete (pic.C4) ; once the seal and cut cycle is over, squeeze the opening lever to take the strap out of the tool (pic.C5). Finally, check if the seal joint is sufficient, it is important to know the proper depth of the notch in the seal for maximum efficiency (fig. C6). (C1) (C2) (C3) (C4) (C5) (C6) 7) SERVICING - CLEANING DISCONNECT TOOL FROM COMPRESSED AIR LINE BEFORE ANY SERVICE OR CLEANING Use compressed air to clean the feed wheel area as shown. 8) TROUBLESHOOTING PROBLEM REMEDY The tension of the strap is too low Check the air pressure (min.78 psi) Check if the filter / lubricator group is damaged or dirty. Check if the pneumatic motor is damaged or dirty (contact the after sale service). Check the power adjusting screw on the pneumatic motor. The feedwheel slips and damages the strap Check if the feed wheel is dirty or damaged. Adjust the gap between feed wheel and the gripper plate (around 0.0039" - 0.0078") The strap is breaking during tension Adjust the motor power--too much tension force. Check if the strap characteristics are right for the strapping tool. The tensioned strap goes sideways and curls Adjust the motor power--too much tension force. Check if the strap characteristics are right for the strapping tool. Air is leaking The gaskets may need to be replaced (contact the after sale service) Check the air fitting and air pipe. Insufficient crimping of the seal Check the air pressure (min. 78 psi). Check if there are some loose or damaged parts in the sealing group Check if the strap characteristics are right for the strapping tool Check the seal quality The strap is not cut properly Check the air pressure (min.78 psi). Check if the strap characteristics are right for the strapping tool. Check for worn or damaged parts (contact the after sale service). The cutter is worn or damaged. Ed. 06/17 GREENBRIDGE PART # 189727 190259 208248 208249 207134 207134 189122 189137 189672 189674 189920 189105 189177 289860 189861 189862 189673 189863 189864 208250 208251 189180 189182 191284 189865 189699 189179 189732 189163 189719 190034 189867 189868 190035 189700 189163 189869 189870 189835 189744 189873 208247 189144 189192 189183 189193 189194 189279 ITEM AZOR102 A000062 A000155 A007380 A007390 B100032 B100032 B100296 B100310 B200104 B200105 B200308 B200309 B300021 B300026 B300083 B300084 B300085 B300089 B300090 B300543 B300547 B400001 B400002 B400007 B400082 B500034 B500043 B500052 B500053 B500067 B500073 B500093 B500094 B500095 B500097 B500098 B500099 B500106 B500142 B500388 B500434 B500462 B600010 B600011 B600012 B600014 B600015 B600016 9) SPARE PARTS LIST DESCRIPTION OR102 CUTTER SUSPENSION BRACKET PISTON COER ASSEMBLY MAIN FRAME ASSEMBLY PIPE 6X8(Length meters) 8MM BLACK TUBING (PER 6'') PIVOT SPRING RETAINING SCREW SWING ELBOW RL31 8 1/4 (2L31011) WASHER 458-33/19C WASHER 458-33/21C FAST AIR CONN. ANI 64MF 8X10 ¼" AIR FITTING O-RING 2125 (D32) OIL GASKET G 12X16X3 O-RING OR2031 (D8) O-RING OR4400 (D101) O-RING OR16X2 GASKET AIRZET PR12 GASKET AIRZET PR8 O-RING 6X1.5 O-RING 3375 ROLLER BEARING BK0810 BEARING 7200BE 2RS BEARING 6201 2Z ROLLER BEARING BK 1412 SCREW UNC 10x5/8" SCREW ECOFIX M5X12 ZINC NUT M6 H5 8.8 UNI 5588 ZINC SELFLOCK.NUT M8 H10 DIN982 SCREW M4X6 UNI 5931 NUT M5 SCREW M5X25 UNI5933 SCREW UNC 1/4"X1" SCREW M5X18 UNI5927 SELFLOCK.NUT M5H5 DIN985 ZIN SELFLOCK. NUT M8H8 DIN985 ZIN WASHER 8.4X16 M8 UNI6592 ZIN SCREW 10X80XM8 ISO7379 SCREW M8X10X1 UNI5923 SCREW M5X5 UNI5927 SCREW M5X12 UNI5739 WASHER SCHNORR R150 DIAM.5 GUIDE SOCKET BM 1010 WASHER A10X16X0,5 CIRCLIP A10 DIN471 WASHER PS 22x30x0,1 WASHER PS 22x30x0,5 WASHER PS 10x16x1 QTY 1 1 § * 1 1 1 1 0,3 * 1 2 * 1 2 1 1 1 1 1 2 4 2 1 1 1 1 1 1 1 8 * 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 9 2 1 1 VAR VAR 1 189506 189767 189130 189874 190063 189875 B600017 B600389 B700029 B700100 B700101 B700102 WASHER PS 22x30x1,5 WASHER PS 22x30x0,2 PIN 6x12 DIN6325 SPRING PIN.6X50 UNI6874 PIN 6X28 DIN6325 SPRING PIN 4X14 UNI6874 1 VAR 2 1 1 1 GREENBRIDGE PART # 190143 189510 189484 189181 189726 189725 189879 189880 189718 189881 189720 189882 189883 189884 189885 189886 189887 189721 189888 189889 189890 189891 189892 189893 189894 189895 189896 189897 189676 189898 189899 189900 189901 189902 189903 189904 189905 189906 189907 189908 189646 189909 189910 205779 ITEM B700103 D000670 D001740 D001750 D003110 D003120 D003400 D003410 D003420 D003440 D003450 D003460 D003470 D003480 D003490 D003500 D003510 D003520 D003540 D003550 D003560 D003570 D003580 D003590 D003600 D003610 D003620 D003630 D003640 D003650 D003660 D003670 D003680 D003690 D003700 D003710 D003730 D003740 D003750 D003760 D003770 D003790 D004280 8411035101 8411035093 8411035085 DESCRIPTION PIN 3X10 UNI6873 VALVE SPRING CROWN WORM GEAR CUTTER SPRING SPRING SPACER LINK PIN SPACER JAWS PIN FEEDWHEEL GAP ADJUSTER PISTON SPACER PISTON SHAFT ANVIL 3/4" ANVIL 5/8" ANVIL 1/2" TOP LINK JAW FRONT PLATE 1/2" FRONT PLATE 5/8" FRONT PLATE 3/4" REAR PLATE 1/2" REAR PLATE 5/8" REAR PLATE 3/4" PISTON GEARBOX BEARING SUPPORT FEED WHEEL SHAFT FEED WHEEL SHAFT SUPPORT FEED WHEEL 3/4" STRAP GUIDE FOOT 5/8" STRAP GUIDE FOOT 1/2" STRAP GUIDE FOOT FEED WHEEL COVER OUTLET DISTRIBUTOR MIDDLE DISTRIBUTOR VALVE PIN SEALING LEVER GEARBOX BODY MAIN BODY COVER GASKET COVER OPENING LEVER AIR PIPE PROTECTION SPRING ATLAS COPCO PNEUMATIC MOTOR 2000N ATLAS COPCO PNEUMATIC MOTOR 5500N ATLAS COPCO PNEUMATIC MOTOR 7500N QTY 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 § WEARING PART * PART THAT SHOULD BE STOCKED * * * § * * * * * * * * * * * * § * * SP4012 SP4016 SP4019 BOSCH 0 607 951 443 GREENBRIDGE PART # 401-0333 TENSION MOTOR BOSCH 0 607 951 444 GREENBRIDGE PART # 401-0334 TENSION MOTOR BOSCH 0 607 951 446 GREENBRIDGE PART # 401-0335 TENSION MOTOR MODEL: Series SP4000 MACHINE TYPE: PNEUMATIC STEEL STRAPPING TOOL SEAL JOINT GREENBRIDGE 6277 Heisley Road Mentor, Ohio 44060 Tel. 440-357-1500 Fax 440-352-9553 www.greenbridge.com