Soldering and Rework equipment for electronics | JBC Soldering
Instruction Manual for JBC models including: CS2R245-B, CSR Cartridge Stand for Robot, CS2R245-B CSR Cartridge Stand for Robot, CS2R470-B
CSR470 - Cartridge Stand for R470
File Info : application/pdf, 12 Pages, 1.83MB
DocumentDocumentINSTRUCTION MANUAL CSR Cartridge Stand for Robot This manual corresponds to the following references: - CS2R245-B for R245 cartridges - CS2R470-B for R470 cartridges Packing List Either Ref. CS2R245-B or Ref. CS2R470-B is included: Cartridge Stand for Robot .............................. 1 unit Upper Center Jig ............................. 1 unit Ref. 0023652 for CS2R245-B Ref. 0023625 for CS2R470-B Lower Center Jig ............................................... 1 unit Ref. 0023626 for CS2R245-B Ref. 0023648 for CS2R470-B Manual .................................................. 1 unit Ref. 0027877 2 Features CSR is designed to be used in automatic soldering processes. Two pairs of grippers can be used to hold the cartridges while they are not in use. It can work in combination with JBC Automatic Soldering Irons (TRA) and the new cartridges for automation (R245 and R470 ranges). Assembly CSR needs to be fixed to the robot work place area. Use a DIN912 M6 screw and the mounting hole as shown bellow. The gripper actuators must be connected to an air-circuit by using the tube connections A and B. Mounting Holes Gripper Actuator Fluid Air Applicable tubing Ø 4mm Operating pressure 1,5 to 7 bar A B 10º 20º 30º 10º 20º 30º A B A Tube connection to fix Cartridge. B Tube connection to release Cartridge. 3 Work Position Adjustment CSR body can be pivoted 35º both sides to suit the inclination of your soldering head in every job necessities. Use a 5mm allen key to loosen the bolt and pivot CSR body manually. 10º 20º 30º 10º 20º 30º Angle Indicator Bolt Note the angle indicator around the bolt area. Tighten the bolt for holding the body in the desired position. The soldering head must be set to the same angle. Compatibility Cartridge Stand CS2R245 CS2R470 Cartridge Range R245 R470 Control Unit UCR245 UCR470 Soldering Irons TRA245 TRA470 Compatible Cartridges Find the Cartridge models that best suit your soldering needs on www.jbctools.com Chisel Pin / Connector 4 Drag Tool Position Adjustment The cartridge plate can be set to four different positions. The flat faces of the plate and the cartridge must match. Pos. 1 Pos. 2 Use an 1,5 mm allen key to loosen the three indicated screws. Evenly pull the plate holder and revome the cartridge plates. Cartridge Plate Pos. 3 Pos. 4 Flat Face Bolt Plate Holder Insert the cartridge plates to any of the four positions you need. The smaller squared shape must face upwards. Assemble the plate holder to its initial position and tighteen the three screws evenly. 5 Centering Jig In order to align CSR to the soldering iron and set the cartridge pick-up points use JBC´s centering jig. Instal both, lower and upper centering jigs, on CSR and the soldering iron as shown. Upper Centering Jig Lower Centering Jig Adjust the soldering iron position until the centering jigs are aligned. It must be possible to move in and out smoothly. Soldering Iron Centering Jigs move in / out smoothly Insert the upper centering jig completely into the lower centering jig. Set this point as the pick-up point position. From this point on, the soldering iron should do a linear movement when inserting or removing cartridges. Upper Centering Jig 6 CS2R470-B DiCmAeRnTsRioIDnGsE STAND FOR ROBOT 50 1.97 0.32 8,2 1 0 0.39 9 5 3.74 1,6 0.06 100 53,6 3.94 2.11 74,5 2.93 1.28 32,5 37 1.45 mm (in) 7 29,6 1.17 060921 Work Place Example SFR* CLR* GSFR * *Not included, sold separately TRA* CSR UCR * 8 Maintenance - Before carrying out maintenance, always unplug the equipment. - Use a damp cloth to clean the equipment. Alcohol can only be used to clean the metal parts. - Periodically check that the metal parts of the equipment are clean. - Periodically check all cables and tube connections. - Replace any defective or damaged part. Use original JBC spare parts only. - Repairs should be performed only by a JBC authorized technical service. - Under normal operating conditions, the air gripper lifespan is 10 million cycles. It is recommended to replace it at the end of its lifespan. 9 Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the equipment for any other purpose. - Do not leave the appliance unattended when it is on. - Be sure that the power supply is disconnected before changing any spare part. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Heat can cause inflamable products to ignite even when not visible. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the fumes produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - Utmost care must be taken with liquid tin waste, which can cause burns. 10 Notes 11 Specifications CSR Cartridge Stand for Robot Ref.: CS2R245-B / CS2R470-B - Operating pressure CS2R245-B - Total Net Weight: - Package Dimensions/Weight: (L x W x H) CS2R470-B - Total Net Weight: - Package Dimensions/Weight: (L x W x H) 1,5 - 7 bar / 20 - 100 psi 789 g / 1.74 lb 221 x 136 x 126 mm / 1004 g 8.70 x 5.35 x 4.96 in / 2.21 lb 807 g / 1.78 lb 221 x 136 x 126 mm / 1045 g 8.70 x 5.35 x 4.96 in / 2.30 lb Complies with CE standards. ESD safe. Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0027877-26052022