Installation Guide for PIZZA OVENS models including: DAGeGM-qhX8, BAEW7el-0Eo, Wood Fired Pizza Oven, Fired Pizza Oven, Pizza Oven
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DocumentDocumentPIZZA OVEN INSTALLATION & SETUP GUIDE www.pizzaovensrusstore.com.au PH 1300 032 822 or 0402 551 467 TABLE OF CONTENTS 03 05 08 09 10 LIFTING & MOVING Safely transporting your pizza oven is crucial. Learn about different lifting and moving equipment, including dolly trolleys, hydraulic lifters, and engine hoists, to ensure a smooth and secure installation. BENCH REQUIREMENTS Your pizza oven needs a sturdy and level base. Discover the ideal materials, dimensions, and structural considerations for creating a strong and durable bench or stand. LIFTERS & INSTALLERS Find recommended professionals across Sydney, Brisbane, and the Gold Coast who specialize in lifting, moving, and installing pizza ovens, ensuring a hasslefree setup. FLUE CLEARANCES, EXTENSIONS & KITS Proper ventilation is key to safe operation. Learn about flue extension options, clearance requirements, and installation tips for both open and covered outdoor spaces. FLUE SIZES & DETAILS Different ovens require different flue sizes. This section provides a detailed guide on compatible flue kits and installation recommendations for various oven models. 2 PH: 1300 032 822 LIFTING & MOVING DOES YOUR PROPERTY HAVE FLAT, WIDE, AND EASY ACCESS? There are a few things to consider when getting a pizza oven. If your property has stairs, narrow pathways, a steep driveway, or gates, be sure to check the size and weight of the oven to ensure that the oven will be appropriate for your property. HOW DO I LIFT AND MOVE MY PIZZA OVEN? You can hire lifting and moving equipment from Kennards Hire to lift and move the ready built oven from your driveway into your garden backyard area. Trollies and hoists etc. Try your local removalists, Gumtree or Air Tasker for labour hire and equipment services (eg. ute with hydraulic crane or Hi-ab crane). Alternatively please see our recommended installers and movers on the last page. DOLLY TROLLEY To install your new pizza oven, we recommend using a dolly trolley to move the oven to your desired location and using an engine hoist to be able to safely lift your oven. HYDRAULIC LIFTER A Hydraulic lifter can allow you to raise up your pizza oven so you can easily slide it onto the stand or your bench top. You will need to slide it from the box to the platform, raise it to a suitable height, and then slide it across. You will still need four people to manoeuvre the oven but they will not need to lift the full weight, significantly reducing the strain. Hydraulic lifters have varying weight limits, please make sure you choose the correct lifter for your oven. 3 PH: 1300 032 822 LIFTING & MOVING ENGINE LIFTER An engine lifter allows you more freedom to lift your oven into place without requiring four people to help. Strap the oven onto the lifter and carefully manoeuvre it into place on the stand or bench top. Engine lifters have varying weight limits, please make sure you choose the correct lifter for your oven. We recommend lifting straps be approx 2 metres in length. USEFUL LINKS https://www.kennards.com.au/search?q=engine+hoist Check out this video for lifting and moving: CLICK HERE Check out this video for lifting and moving: CLICK HERE Check out this video for lifting and moving: CLICK HERE MOVING EXAMPLES 4 PH: 1300 032 822 BENCH REQUIREMENTS GENERAL Support Base or Bench (bench to be at least a minimum 100mm larger than the external oven dome). We recommend you always should engage a Certified Builder for advice and installation. Install your oven on a flat, level surface. Ideally Hebel or concrete bench top is preferred on a Brick, Besser Block or a steel metal stand. Ensure that the support base or bench structure can hold the weight of the oven and the bench dimensions suit the oven size (please refer to product description). Larger ovens will require 200mm Re-enforced concrete footing reinforced slab. For most large family size pizza ovens a support base bench 1200Wx 1200D x 1000H will suit. The base needs to be structurally strong enough to support your pizza oven (eg. 350kg). For our XL ovens please check our product FAQs document HERE. WILL MY OVEN FIT? Using the dimension specifications found in our product descriptions, we recommend drawing a full scale outline of the particular oven on a large piece of paper or cardboard. This way you can see if the oven will fit in the desired location. BASE BENCH CONSTRUCTION Masonry & Concrete Base Bench: Block walls in a U shape (open at the front for wood storage). Besser 200mm block walls core filled (with a 100mm thick reinforced concrete slab top or CSR Hebel Power Panels for the top). Hebel Base Bench: CSR Hebel 200mm block walls (with CSR Hebel power panels on top of the block walls). Contact CSR Hebel to find your local supplier: https://hebel.com.au/find-a-supplier See our base design drawings (with measurements) found on product page for each oven model. METAL STANDS We offer several pizza ovens with a metal stand option. Some ovens may need a stand custom made to order (by a metal fabricator). For heavy duty Pre Cast Modular Kit ovens we recommend laying CSR Hebel reinforced power panels into the angle frame top of the metal stand. 5 PH: 1300 032 822 BENCH REQUIREMENTS RECOMMENDED CORNER BENCH SIZING To suit ovens smaller than 950mm (Oven external dimension) To suit ovens 1000mm to 1200mm (Oven external dimension) 1570mm To suit ovens 1300mm w - 1500mm D (Oven external dimension) 1570mm BENCH TOP MATERIALS & OUTDOOR KITCHEN BENCHES You may consider bench top materials that are non combustible and heat resistant for example tiles, natural granite stone or Dekton (type of porcelain). We recommend you speak to your benchtop installer so they are aware of your intended oven installation. We cannot recommend mounting ovens onto engineered (man made) stone benches. However, some clients successfully mount light-weight smaller ovens (with bench mount short legs) on to this type of engineered stone bench tops with no issues. These ovens with bench mount short legs allow air flow and help raise the oven cooking floor off the bench surface. You can also lay a sheet of non combustible 6mm cement board sheeting under the oven for added insulation and protection. Cement board sheeting: for example Villaboard James Hardie from Bunnings can also be used as a lining between your oven and bench to help with heat resistance. 6 PH: 1300 032 822 BENCH REQUIREMENTS BENCH DIAGRAM FOR LARGE SIZE OVENS (1000MM TO 1200MM EXTERNAL) 7 PH: 1300 032 822 LIFTERS & INSTALLERS SYDNEY LIFTING AND MOVING - READY BUILT PIZZA OVENS JB Removals Pty PH : 1300 820 861 SMS or PH: 0450 322 256 Jeff Borstell - Manager https://www.jbremovals.sydney/areas/ office@jbremovals.com contact@jbremovals.com BRISBANE - GOLD COAST - NTH NSW LIFTING AND MOVING - READY BUILT PIZZA OVENS Hector The Erector PH: 07 3893 0750 https://www.hectortheerector.com.au/ Dave Ombrello - Pizza Oven Installation Moving Lifting PH: 0420 232 302 MELBOURNE LIFTING AND MOVING - READY BUILT PIZZA OVENS Jason Bayliss Lifting installing services (contact us for a quote) SMS or PH: 0408246723 reliableb2cfreight@gmail.com 8 PH: 1300 032 822 FLUE CLEARANCES, EXTENSIONS & KITS INSTALLING THE PIZZA OVEN UNDER A ROOF: Do I need to extend the flue through the roof? You may not need to extend/divert the flue or install a flue roof kit If the pizza oven is located in a well ventilated outdoor area with open sides and a high roof. There may be no issues if the outdoor area under the roof is well ventilated. We suggest that you initially install the pizza oven and use the oven a couple of times to determine the smoke output. If smoke is an issue you can use 45o degree bends and extensions to divert the flue out of the area past the roof or install a flue system through the roof. We can assist with the design quote and supply of a flue system through a roof. Alternatively, you can contact your local fireplace shop or flue chimney supplier for Flues and Triple Skin Flue Roof Kits. We recommend that the flue is installed by an experienced, qualified flue chimney installer (licensed plumber or builder) to meet Aus/NZ Standards. You may need a double or "Triple Skin 4 x metre Flue Kit" to meet Aus Standard AS2918 if the flue is going through an insulated roof or within 25mm of combustible materials (e.g., plaster, timber frames etc). If your flue chimney is not going through a roof, you may only require "Single Skin" extra lengths of flue pipe (and bends) to extend or divert the flue. If you would like a custom made flue kit quote please CLICK HERE to fill out a quote request form. *Note: General guideline only. Consult Professionals to ensure that the installation meets all safety standard and is compliant with the local council laws in your area. 9 PH: 1300 032 822 FLUE CLEARANCES, EXTENSIONS & KITS 10 PH: 1300 032 822 FLUE SIZES & DETAILS STAINLESS STEEL OR BLACK FLUES: The stainless steel flue pipes can be spray painted black easily with Stove Bright Black Fireplace Heatproof spray paint. Subito Cotto 60 100 mm flue pipe: 4 inch flue kit Subito Cotto 80 and 100 125mm flue pipe: 5 inch flue kit Royal & Royal Max 140mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope. RUS70 Plain Arch and Brick Arch 150mm flue pipe: 6 inch flue kit AUS PRO 150mm flue pipe: 6 inch flue kit Tuscan 180mm flue pipe with oven: downsize to 6 inch at 150mm flue kit Calabrian & Piemonte 200mm flue pipe: 8 inch flue kit ZRW & Z1100 ZRW: 115mm flue pipe: 4.5 inch flue kit Z1100: (and DIY Kit): 150mm flue pipe: 6 inch flue kit Giotto 200mm flue pipe: 8 inch flue kit Alfa Moderno 1 130mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope. Alfa Moderno/Classico 2 132mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope. Alfa Moderno 3/Classico 4 150mm flue pipe: 6 inch flue kit Alfa Allegro 180mm flue pipe: downsize to 150mm = 6 inch flue kit Fontana Ovens Marinara, Mangiafuoco and Margherita 140mm flue pipe: use a smaller 5 inch flue kit at 125mm and fill the gap/seal with fibreglass tape/rope. Clementi Ovens 100, 80, 60 130mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope. Maximus Arena Black (small) 127mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope Maximus Prime XL 150mm flue pipe: 6 inch flue kit Traditional Ovens Lisboa/Pizzaioli etc 140mm flue pipe: use a smaller 5 inch flue kit is 125mm and fill the gap/seal with fibreglass tape/rope). Or custom order a 5 up to 6 inch "reducer" to convert to a bigger 6 inch 150mm flue kit 11 PH: 1300 032 822