Applied Environmental Air ACHBC Series

Chilled / Hot Water Fan Coil Cabinet

Exposed | HIGH EFFICIENCY HIGH PERFORMANCE

ACHBC Features

The unit is ETL Listed and AHRI Certified. It is also Eco-Friendly.

ACHBC: FEATURES / BENEFITS

Basic Unit

All fan coils are manufactured with heavy gauge galvanized steel to resist corrosion. All models are approved for installation with "0" clearance to combustible material.

Insulation

Plenums and cabinets are insulated with Tuf-Skin dual density fiberglass blanket insulation with an antimicrobial agent.

Ceiling Panels

Hinged access/return panels are manufactured with heavy gauge galvanized steel with captive mounting screws and an attractive white baked powder finish.

Condensate Pans

Positive sloped drain pans are galvanized steel, coated on the inside surface with insulation. Pan includes both primary and secondary drain connections.

Return Air Plenums

Return air plenums are manufactured from galvanized steel insulated with dual density fiberglass blanket insulation and a 1" TA fiberglass filter (MERV 8 Louvered Access Panels).

Coils

Constructed with seamless copper tubes and headers. The tubes are mechanically expanded into corrugated aluminum fin material for a permanent primary to secondary surface bond. Coils are tested under water at 450 PSI for operation at 300 PSI. Coils include manual air vents.

Fan Wheels-Housing

The fan wheels are double width, double inlet (DWDI) forward curved, centrifugal type. Wheels are statically and dynamically balanced for smooth, quiet operation. The housing is constructed from heavy gauge galvanized steel with die-formed inlet cones.

Motors

Standard motors are PSC, permanently lubricated type with internal thermal overload protection.

Options

Factory mounted options include ECM motors, stainless steel drain pans, foil-faced cabinet insulation, Multi-24 3-speed 24V control, valve packages, thermostats, aqua stats, and service switches. Available voltages include 120V, 208V/230V, 277V, 60Hz.

ACHBC Series - MODEL NOMENCLATURE

The model nomenclature defines various configurations and options for the ACHBC series. Key elements include:

Coil Configurations

Rows Description
3 2-Pipe 3 Row
4 2-Pipe 4 Row
31 4-Pipe 3 Row Cooling, 1-Row Hot Water
32 4-Pipe 3 Row Cooling, 2-Row Hot Water
41 4-Pipe 4 Row Cooling, 1-Row Hot Water

Coil Connection Side

Hand connection is determined by looking with airflow.

Available Voltage (PSC Motors)

Available Voltage (ECM Motors)

ACHBC Series - GENERAL DIMENSIONS

Dimensions are provided in inches. Left hand unit shown, right hand is a mirror image. Hand is determined by facing the blower end.

MODEL A B C D E F FILTER SIZE (INCL) CONNECTIONS PRIMARY O.D.
3*ACHBC 38 34 26 6 31-1/2 3-1/2 10 X 37
4*ACHBC 44 40 31-1/2 6 37 3-1/2 10 X 43
5*ACHBC 48 44 37 5-1/2 42-1/2 3 10 X 46
6*ACHBC 48 44 37 5-1/2 42-1/2 3 10 X 46
8*ACHBC 54 50 42-1/2 6 48 3 10 X 53 5/8"
10*ACHBC 60 56 48 6 53 3-1/2 10 X 59
12*ACHBC 67 63 53 7 58-1/2 4 10 X 65
13*ACHBC 67 63 53 7 58-1/2 4 10 X 65

Notes:

ACHBC Series - BLOWER PERFORMANCE (PSC Motors)

Performance data for ACHBC units with PSC motors, including 3-row and 4-row/3-1 split coil configurations, at 120 Volt and 277 Volt.

MODEL ACHBC (120 Volt) ACHBC (277 Volt)
HP MAX RPM AMPS (120V) FAN SPEED CFM HP MAX RPM AMPS (120V) FAN SPEED CFM
(3 ROW 120 Volt)
3*ACHBC-3 1/20 1050 0.09 HI / MED / LOW 300 / 245 / 210 1/20 1100 0.48 HI / MED / LOW 285 / 220 / 160
4*ACHBC-3 1/12 1050 1.1 HI / MED / LOW 480 / 375 / 325 1/15 1050 0.52 HI / MED / LOW 450 / 365 / 315
5*ACHBC-3 1/12 1050 1.3 HI / MED / LOW 560 / 465 / 345 1/15 1050 0.52 HI / MED / LOW 535 / 375 / 305
6*ACHBC-3 1/8 1550 1.9 HI / MED / LOW 730 / 650 / 550 1/12 1625 0.56 HI / MED / LOW 670 / 545 / 455
8*ACHBC-3 1/5 1550 3.0 HI / MED / LOW 920 / 750 / 605 1/6 1550 0.80 HI / MED / LOW 880 / 700 / 585
10*ACHBC-3 1/4 1550 3.6 HI / MED / LOW 1145 / 930 / 795 1/4 1625 1.26 HI / MED / LOW 1140 / 920 / 755
13*ACHBC-3 1/5 (two) 1550 2.3 Ea. HI / MED / LOW 1500 / 1320 / 1160 1/6 (two) 1550 0.80 Ea. HI / MED / LOW 1535 / 1340 / 1140
(4 ROW or 3/1 Split 120 Volt)
3*ACHBC-4 / -31 1/20 1050 0.9 HI / MED / LOW 280 / 230 / 195 1/20 1100 0.48 HI / MED / LOW 270 / 215 / 175
4*ACHBC-4 / -31 1/12 1050 1.1 HI / MED / LOW 450 / 370 / 320 1/15 1050 0.52 HI / MED / LOW 435 / 355 / 315
5*ACHBC-4 / -31 1/12 1050 1.3 HI / MED / LOW 550 / 455 / 340 1/15 1050 0.52 HI / MED / LOW 525 / 360 / 300
6*ACHBC-4 / -31 1/8 1550 1.9 HI / MED / LOW 710 / 615 / 535 1/12 1625 0.56 HI / MED / LOW 665 / 540 / 445
8*ACHBC-4 / -31 1/5 1550 3.0 HI / MED / LOW 885 / 730 / 595 1/6 1550 0.80 HI / MED / LOW 835 / 680 / 555
10*ACHBC-4 / -31 1/4 1550 3.6 HI / MED / LOW 1110 / 915 / 770 1/4 1625 1.26 HI / MED / LOW 1100 / 890 / 745
13*ACHBC-4 / -31 1/5 (two) 1550 2.3 Ea. HI / MED / LOW 1450 / 1270 / 1130 1/6 (two) 1550 0.80 Ea. HI / MED / LOW 1465 / 1280 / 1110
(4/1 or 3/2 Split 120 Volt)
3*ACHBC-41 / -32 1/20 1050 0.9 HI / MED / LOW 270 / 225 / 190 1/20 1100 0.48 HI / MED / LOW 265 / 210 / 160
4*ACHBC-41 / -32 1/12 1050 1.1 HI / MED / LOW 420 / 355 / 305 1/15 1050 0.52 HI / MED / LOW 440 / 355 / 315
5*ACHBC-41 / -32 1/12 1050 1.3 HI / MED / LOW 520 / 440 / 325 1/15 1050 0.52 HI / MED / LOW 480 / 350 / 285
6*ACHBC-41 / -32 1/8 1550 1.9 HI / MED / LOW 625 / 520 / 440 1/12 1625 0.56 HI / MED / LOW 630 / 510 / 430
8*ACHBC-41 / -32 1/5 1550 3.0 HI / MED / LOW 875 / 725 / 615 1/6 1550 0.80 HI / MED / LOW 830 / 660 / 550
10*ACHBC-41 / -32 1/4 1550 3.6 HI / MED / LOW 1075 / 900 / 765 1/4 1625 1.26 HI / MED / LOW 1065 / 905 / 750
13*ACHBC-41 / -32 1/5 (two) 1550 2.3 Ea. HI / MED / LOW 1420 / 1315 / 1160 1/6 (two) 1550 0.80 Ea. HI / MED / LOW 1415 / 1245 / 1090

ACHBC Series - GUIDE SPECIFICATIONS

Part 1 - General

1.01 SECTION INCLUDES

A. Fan Coil Units

1.02 REFERENCES

AMCA 99, AMCA 210, AMCA 300, ARI 440, ASTMB117, NEMA MGI, NFPA 70, SMACNA, UL 723, UL 900, UL 1995, UL 94.

1.03 SUBMITTALS

A. Shop drawings: Indicate assembly, unit dimensions, weight loading, required clearances, construction details, field connection details, and electrical characteristics and connection requirements. A computer-generated capacity selection shall be submitted for each cooling coil with design points and final operating point clearly noted.

B. Product Data:

1.04 OPERATION AND MAINTENANCE DATA

A. Maintenance Data: Include instructions for lubrication, filter replacement, and motor and drive replacement.

1.05 QUALIFICATIONS

A. Maintenance Data: Include instructions for lubrication, filter replacement, and motor and drive replacement.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Accept products on site on factory-installed shipping skids. Inspect for damage.

B. Store in a clean dry place and protect from weather and construction traffic. Handle carefully to avoid damage to components, enclosures, and finish.

1.07 ENVIRONMENTAL REQUIREMENTS

A. Do not operate units for any purpose, temporary or permanent, until ductwork is clean, filters are in place, and fan has been test run under observation.

Part 2 - Products

2.01 MANUFACTURERS

A. The following manufacturers are approved for use. No substitutions will be permitted: First Company, Dallas TX.

2.02 CASING

A. Unit shall have corrosion-resistant casing consisting of galvanized steel panels. Unit panels shall be fully insulated with 1.5 lb fiberglass insulation with anti-microbial agent. Removable panels shall provide full access to unit components.

B. Drain pans shall be heavy gauge galvanized steel with an insulating coating. Optional stainless steel drain pan shall include an insulating coating. Drain pans shall be removable for cleaning or replacement without removing coils or disturbing coil connections.

2.03 SUPPLY FAN

A. Provide DWDI forward-curved supply fans. Fan assemblies shall be statically and dynamically balanced by manufacturer. The housings are constructed from heavy gauge galvanized steel with die-formed inlet cones.

B. Fan and motor mounting platform shall be a minimum of 12 gauge LFQ galvanized steel.

2.04 MOTORS

A. Direct drive motors to be PSC or ECM type, permanently lubricated type with internal thermal overload protection and mounted with rubber isolation bushings.

2.05 ELECTRICAL

A. Provide units with 115, 208-230, or 277V, 3-speed with 24v control transformer, and 15 amp service switch or optional ECM motor with 120/24V control transformer, 15 amp service switch, 4-speed taps. Controls to be factory mounted and tested.

2.07 COOLING AND HEATING COIL SECTIONS

A. Provide access to coils for service and cleaning.

B. Water Coils: Fins shall have full drawn collars to provide a continuous surface cover over the entire tube for maximum heat transfer. Tubes shall be mechanically expanded into the fins to provide a continuous primary-to-secondary compression bond over the entire finned length for maximum heat transfer rates. Bare copper tube shall not be visible between fins. Coil tubes shall be seamless copper, expanded into fins, and brazed at joints. Coil connections shall be copper with sweat connection size to be determined by manufacturer based upon the most efficient coil circuiting. Manual air vent connections shall be provided at the highest point to assure proper venting. Coils shall be tested with 350 pounds air pressure and suitable for 300 psig working pressure. Coil casings shall be a formed channel frame of galvanized steel.

2.08 FILTERS

A. Filter to be disposable type and media shall be UL 900 listed, Class I or Class II.

Part 3 - Execution

3.01 INSTALLATION

A. Install in accordance with manufacturer's instructions.

ACHBC Series - ACCESS PANELS / FILTER

Details on standard and IAQ MERV 8 panel options for the HBC series, including part numbers, unit sizes, panel types, frame dimensions, and filter sizes. Filters are not included.

*STANDARD PANEL OPTIONS FOR HBC SERIES *IAQ MERV 8 PANEL OPTIONS FOR HBC SERIES
PART # UNIT SIZE PANEL TYPE FRAME DIMENSIONS *FILTER SIZE PART # UNIT SIZE PANEL TYPE FRAME DIMENSIONS *FILTER SIZE
965 3,4,5,6 LOUVERED 27-1/2 X 43 20X20X1 (1) 965-M8 3,4,5,6 LOUVERED 27-1/2 X 43 20X30X1 (1)
965-1 SOLID
966 8 LOUVERED 27-1/2 X 49 20X20X1 (1) 966-M8 8 LOUVERED 27-1/2 X 49 20X20X1 (2)
966-1 SOLID
967 10 LOUVERED 27-1/2 X 55-1/2 20X20X1 (1) 967-M8 10 LOUVERED 27-1/2 X 55-1/2 20X20X1 (2)
967-1 SOLID
967-4 12/13 LOUVERED 27-5/8 X 70-1/8 10X65X1 (1) 967-8M8 12/13 LOUVERED 27-5/8 X 70-1/8 20X30X1 (2)
967-5 SOLID

IAQ PANEL PERFORMANCE DATA (Clean Filter)

CFM
500 600 700 800 900 1000 1100 1200 1300 1500
965-M8 with AF20301HV (20x030, Merv 8) Filters (2) 0.04 0.06 0.06 0.08 0.09 0.10 --- --- --- ---
966-M8 with AF20201HV (20x020, Merv 8) Filters (2) 0.04 0.06 0.06 0.08 0.09 0.10 --- --- --- ---
967-M8 with AF20201HV (20x020, Merv 8) Filters (2) --- 0.05 0.05 0.07 0.08 0.10 --- --- --- ---
967-6-M8 with AF20251HV (20x025, Merv 8) Filters (2) --- --- --- 0.05 0.06 0.07 0.08 0.09 --- ---
967-8-M8 with AF20301HV (20x30, Merv 8) Filters (2) --- --- --- --- --- 0.06 0.06 0.08 0.08 0.10

Notes:

ACHBC Series - ACCESSORIES

THERMOSTATS

THERMOSTATS
T420 - Manual Changeover with 3 speed fan switch HEAT-OFF-COOL System Switch
Accepts 24 to 277 VAC., 50 or 60 Hz
Maximum Ambient: 130°F
Optional Remote Thermistor Probe
Set Point Range: 50-90°F
Agency Approvals: ETL, UL Canada CE
Mounting: Installs to a standard 2" x 4" devise box
T200 - Manual Changeover with Digital Display with Auto Speed Fan Switch HEAT/COOL System Switch, Manual or Auto
3-Speed Fan switch with Auto Speed Feature
Separate On-Off Switch
18-30 VAC, 50/60 Hz
Temperature Accuracy: ±1.8°F
Ambient Temperature: 50-122°F
Set Point Range: 64-88°F
T201 - Auto Changeover with Digital Display with Auto Speed Fan Switch

SINGLE SPEED THERMOSTATS

SINGLE SPEED THERMOSTATS 1-Speed Fan (on-Auto) HEAT-OFF-COOL System Switch Manual Changeover
18-30 VAC, 50/60 Hz
Temperature Accuracy: ±1.0°F
Ambient Temperature: 14-140°F
Set Point Range: 45-90°F
DC Power: 3.0 Volt DC (2 AA Alkaline batteries included)
T630 - Manual Changeover Digital Display, Single Speed Fan
T832 7-Day Programmable 1 heat, 1 cool, Single Speed, Touch Screen display, C7189 Remote sensor available 1-Speed Fan (On-Auto) HEAT-OFF-COOL-AUTO
Fan Options: Auto-on Circ
20 - 30 Vac, 50/60 Hz
Ambient Temperature: 0-120o F
Set Point Range: Clg. 50-99°F Htg. 40-90°F
Powering methods: Battery only, Common wire only, Common wire with battery backup
T4071 5/8 T4072 7/8 Auto Changeover Requires Aquastat (2-pipe applications) Strap-on Aquastat 5/8" O.D. Tubing
10 amps induction
60 amps locked rotor
25 amps resistive
Temperature Changes at 95°F +10°F
Resets at 65°F +5°F

ACHBC Series - ACCESSORIES

3-SPEED ROTARY SWITCH

W/OFF POSITION E332
NO OFF POSITION E332-1

Ratings: Resistive Load: 10 Amps at 125 VAC - 5 Amps at 250/277 VAC. Inductive (Motorload): 1/4 HP at 125/277 VAC - 1/2 HP at 250 VAC. Standard Switch and Shaft Dimensions: 2" x 1-1/2" x 11/16" - 3/16" Square Shaft with 13/32" Extension - 15/32" Double D 32 Threaded Bushing with 1/4" Extension - 6-1/2" Long Leads.

WALL MOUNT 3-SPEED SWITCH

3-SPEED SWITCH ON/OFF WALL MOUNT T422

Ratings: Resistive Load: 6 Amps at 125 VAC - 5 Amps at 230 VAC - 4.2 Amps at 277 VAC. Inductive (Motorload): 1/4 HP at 125/277 VAC - 1/2 HP at 250 VAC. Horizontal mount with manual on/off switch and manual three speed fan switch. Operation with system switch in on position, fan operation is continuous, can be set at one of three speeds. With system switch in off position, all outputs are off.

OPTIONAL SERVICE SWITCH (15 AMP)

Voltage Part #
120/1/60 945-6
230/1/60 945-7
277/1/60 945-7
220/1/50 945-7

Description: 2 x 4 Service Switch, Toggle Switch 15 Amp - Single Pole - 2 X 4 J-Box - 2 X 4 Switch Cover - Galvanized Steel.

SINGLE SPEED FAN (24V Control Circuit)

Voltage Part #
120/1/60 310-E301
230/1/60 310-E302
277/1/60 310-E303

Description: Relay Transformer Assembly - 30 Amp, single pole, normally open, 24v coil - 18 GA. 4.25 X 4.25 mounting plate. Factory assembled and wired.

THREE SPEED FAN (24V Control Circuit)

Multi-24
FACTORY MOUNTED OPTION ONLY

3-SPEED CONTROL OPTION FOR HBC SERIES FAN COILS. FACTORY MOUNTED CONTROLS INCLUDE CB500 RELAY BOARD, 24V TRANSFORMER, (15 AMP) SERVICE SWITCH.

ACHBC Series - ACCESSORIES VALVE PACKAGES AND ACCESSORIES

ACTUATOR ACTUATOR MATERIALS APPROVALS
2-POSITION (ON-OFF) 50/60HZ BASE POLYCARBONATE ETL Cul CE
VOLTAGE PART # COVER POLYCARBONATE
24 V E50131180 BASE PLATE ALUMINUM
120/1/60 E50132180 LEAD LENGTH 6" - (24V 18")
230/1/60 E50138180 POWER REQUIREMENTS 6.5W, 7 VA
277/1/60 E50137180 AMBIENT TEMPERATURE RANGE 32 TO 170 F
MICRO SWITCH 5 A, 250 V
HUMIDITY 95% NON-CONDENSING
VALVE BODY MATERIALS Valve BODIES (2-POSITION)
BODY BRASS E43XXXX 3-WAY E42XXXX 2-WAY
STEM STAINLESS STEEL
TWO O-RINGS SEALS EPDM
PADDLE EPDM
FLUID WATER/GLYCOL
MAXIMUM % OF GLYCOL 50%
TEMPERATURE RANGE 32 TO 230
MAXIMUM STATIC PRESSURE 300 PSI Automatic Fixed Flow Control Manual Adj. Flow Setter
SWEAT CONNECTION 1/2", 3/4", 1" 1/2" 3/4" 1/2"
FLOW CHARACTERISTICS CP654XXXXX CP655XXXXX CP601
Connection Size Flow Coefficient Maximum Close-Off Pressure AP PETE'S PLUG Requires CP6025 CP61712 Ball Valves (Sweat)
1/2" 1.0 Cv 75 Full Port (T-Handle) Y-Strainer (Sweat)
1/2" 2.5 Cv 50 1/2" 3/4" 1" 1/2"
3/4" CP-9 CP-90 CP-905 CP603
1/2" 3.5 Cv 30
3/4"
3/4" 5 Cv 25
1"
3/4" 7.5 Cv 20 EXTENDED DRIP LIPS 919-1 15"
1" 8 Cv 20 919-1X1ss 15"
919-1EXT 19"
STANDARD VALVE PACKAGE FACTORY MOUNTED 2-POSITION (ON-OFF)
2-WAY 9VH*22BM WITH 2-BV'S
3-WAY 9VH*23BM WITH 2-BV'S

ACHBC Series - PIPING PACKAGE OPTIONS

TWO POSITION OR MODULATING

Manual air vents are standard and are factory mounted on all chilled water and hot water coils. All pre-piped on/off or modulating valve packages are factory assembled with sweat connections.

Add Options: Y-Strainers, Pete's Plugs, Cleanout Blow-down, SS hose kits, Aquastats.

Additional options and configurations may be available. Contact factory for availability.

Valve packages are available as kits or factory mounted on certain products. Contact factory for availability.

ACHBC Series - LOW VOLTAGE 24V CONTROLS

Diagram illustrating 24V control options for 2-pipe and 4-pipe systems, including single-speed fan, 3-speed fan with Multi-24 control, and various thermostat and aquastat combinations.

ACHBC Series - LINE VOLTAGE 120/230/277V CONTROLS

Diagram illustrating line voltage control options for 4-pipe systems, including 3-speed rotary switch, 3-speed wall mount switch, and no speed switch configurations, with various thermostat options.

ACHBC Series - LOW VOLTAGE 24V CONTROLS

Diagram illustrating 2-pipe and 4-pipe system control logic for low voltage 24V systems, detailing fan speeds, control options, and thermostat/aquastat integration.

ACHBC Series - LINE VOLTAGE 120/230/277V CONTROLS

Diagram illustrating 4-pipe system control logic for line voltage systems, detailing fan speeds, control options, and thermostat integration.

Models: ACHBC, Chilled or Hot Water Fan Coil Cabinet, ACHBC Chilled or Hot Water Fan Coil Cabinet, Hot Water Fan Coil Cabinet, Water Fan Coil Cabinet, Fan Coil Cabinet, Coil Cabinet, Cabinet

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ACHBC-1-3-23-1

References

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