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MEAN WELL Switching Power Supply Manufacturer
Owner's Manual for MEAN WELL models including: RSP-1600-12 1600W Power Supply With Single Output, RSP-1600-12, 1600W Power Supply With Single Output, Power Supply With Single Output, Supply With Single Output, With Single Output, Single Output
MEAN-WELL USA, INC. - РКС Компоненти - РАДІОМАГ
File Info : application/pdf, 8 Pages, 402.04KB
DocumentDocument1600W Power Supply with Single Output
Dimension
L *W* H 300 * 85 * 41 (1U) mm 11.8 * 3.35 * 1.61 (1U) inch
RSP-1600 series
Front
User's Manual
Back
R33100 RoHS
CNS14336-1
UL62368-1
Bauart gepruft Sicherheit
egelma ge od o s be wac g
www. tuv.com ID 2000000000
BS EN/EN62368-1 TPTC004
IEC62368-1
Features
Universal AC input / Full range
(Withstand 300VAC surge input for 5 seconds)
Built-in active PFC function High efficiency up to 93% Forced air cooling by built-in DC fan Output voltage and constant current level programmable Active current sharing up to 9600W (5+1) Built-in remote ON-OFF control / remote sense /
auxiliary power / DC OK signal / OTP alarm signal
Protections: Short circuit / Overload / Over voltage / Over temperature
Optional PMBus or CANBus protocol 5 years warranty
Applications
Factory control or automation apparatus Test and measurement instrument Laser related machine Aging facility Digital broadcasting Constant current source Redundant system
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
RSP-1600 is a 1.6KW single output enclosed type AC/DC power supply with a 1U low profile and a high power density up to 25W/inch3. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the thermostatically controlled fan. Moreover, RSP-1600 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.
Model Encoding / Order Information RSP - 1600 - 48
Communication protocol option Output voltage (12V/24V/27V/36V/48V) Output wattage Series name
Type Blank
PM CAN
Communication Protocol None PMBus protocol CANBus protocol
Downloaded from Arrow.com.
Note In Stock By request By request
File Name:RSP-1600-SPEC 2022-12-26
1600W Power Supply with Single Output
RSP-1600 series
SPECIFICATION
MODEL
RSP-1600-12
RSP-1600-24
RSP-1600-27
RSP-1600-36
RSP-1600-48
DC VOLTAGE
12V
24V
27V
36V
48V
RATED CURRENT CURRENT RANGE RATED POWER
125A 0 ~ 125A 1500W
67A 0 ~ 67A 1608W
59A 0 ~ 59A 1593W
44.5A 0 ~ 44.5A 1602W
33.5A 0 ~ 33.5A 1608W
OUTPUT
RIPPLE & NOISE (max.) Note.2 150mVp-p
VOLTAGE ADJ. RANGE
11.5 ~ 15V
VOLTAGE TOLERANCE Note.4 ±1.0%
LINE REGULATION
±0.5%
LOAD REGULATION
±0.5%
200mVp-p
23.5 ~ 30V ±1.0% ±0.5% ±0.5%
200mVp-p
26.5 ~ 33.5V ±1.0% ±0.5% ±0.5%
250mVp-p
35.5 ~ 45V ±1.0% ±0.5% ±0.5%
300mVp-p
47.5 ~ 58.8V ±1.0% ±0.5% ±0.5%
SETUP, RISE TIME
1500ms, 60ms/230VAC at full load
HOLD UP TIME (Typ.)
16ms / 230VAC at 75% load 10ms / 230VAC at full load
VOLTAGE RANGE
Note.5 90 ~ 264VAC 250 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
0.97/230VAC at full load
INPUT
EFFICIENCY (Typ.)
89%
91.5%
92%
92%
93%
AC CURRENT (Typ.) Note.5 14A/115VAC 8A/230VAC 15A/115VAC 8.5A/230VAC
INRUSH CURRENT (Typ.)
COLD START 35A/230VAC
LEAKAGE CURRENT
<2mA / 230VAC
OVERLOAD
105 ~ 115% rated current Protection type : Constant current limiting, shut down O/P voltage after 5 sec. After O/P voltage falls, re-power on to recover
PROTECTION OVER VOLTAGE
15.75 ~ 18.75V
31.5 ~ 37.5V
35.2 ~ 41.9V
Protection type : Shut down o/p voltage, re-power on to recover
47.2 ~ 56.3V
63 ~ 75V
OVER TEMPERATURE
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
OUTPUT VOLTAGE
Adjustment of output voltage is allowable to 40 ~ 125% of nominal output voltage (60 ~ 125% for 12V).
PROGRAMMABLE(PV) Note 6 Please refer to the Function Manual.
FUNCTION
OUTPUT CURRENT
Adjustment of constant current level is allowable to 20 ~ 100% of rated current.
PROGRAMMABLE(PC) Note 6 Please refer to the Function Manual.
AUXILIARY POWER
5V @ 0.3A, 12V @ 0.8A
REMOTE ON-OFF CONTROL By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual
REMOTE SENSE
Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual
ALARM SIGNAL
Isolated signal output for T-alarm and DC OK
WORKING TEMP.
-30 ~ +70 (Refer to "Derating Curve")
WORKING HUMIDITY
20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT
±0.03%/ (0 ~ 50)
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE
UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, EAC TP TC 004 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH
Parameter
Standard
Test Level / Note
Conducted
BS EN/EN55032 (CISPR32)
Class B
EMC EMISSION
SAFETY & EMC (Note 8)
EMC IMMUNITY
Radiated
BS EN/EN55032 (CISPR32)
Harmonic Current
BS EN/EN61000-3-2
Voltage Flicker
BS EN/EN61000-3-3
BS EN/EN55035, BS EN/EN61000-6-2, BSMI CNS13438
Parameter
Standard
ESD
BS EN/EN61000-4-2
Radiated
BS EN/EN61000-4-3
EFT / Burst
BS EN/EN61000-4-4
Surge
BS EN/EN61000-4-5
Class A Class A -----
Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact Level 3 Level 3 Level 4, 2KV/Line-Line 4KV/Line-Earth
Conducted
BS EN/EN61000-4-6
Level 3
MTBF
Magnetic Field
BS EN/EN61000-4-8
Level 4
Voltage Dips and Interruptions
BS EN/EN61000-4-11
>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
478.8K hrs min. Telcordia SR-332 (Bellcore) ; 42.1K hrs min. MIL-HDBK-217F (25)
OTHERS NOTE
DIMENSION
300*85*41mm (L*W*H)
PACKING
2.1Kg;6pcs/13.6Kg/1.25CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%. 4. Tolerance : includes set up tolerance, line regulation and load regulation. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC. 7. Output will shut down after O/P voltage is below < 80% of Vset for 5 sec, re-power on to recover. 8. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 9. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
Downloaded from Arrow.com.
File Name:RSP-1600-SPEC 2022-12-26
1600W Power Supply with Single Output
RSP-1600 series
Block Diagram
I/P
EMI FILTER
ACTIVE INRUSH CURRENT LIMITING
RECTIFIERS &
PFC
POWER SWITCHING
PFC CONTROL
DETECTION CIRCUIT
PWM CONTROL
MCU
O.T.P.
AUX
FAN
POWER
RECTIFIERS &
FILTER
O.V.P.
DETECTION CIRCUIT
MCU
RECTIFIERS &
FILTER
PFC fosc : 90KHz PWM fosc : 70KHz
ORING FET
ORING FET CONTROL
TRANSCEIVERS
+S +V -V -S
PV/PC DA/DB
DATA ISOLATION
12V/0.8A AUX POWER 5V/0.3A
T-Alarm DC-OK
(SDA/SCL or CANH/CANL
Remote ON-OFF
(
Static Characteristics
LOAD (%)
100 90 80 70 60 50 40 30
90 100
115
180
264
INPUT VOLTAGE (VAC) 60Hz
INPUT
MODEL
180~264VAC
12V
1500W 125A
24V
1608W 67A
27V
1593W 59A
36V
1602W 44.5A
48V
1608W 33.5A
115VAC
1200W 1286.4W 1274.4W 1281.6W 1286.4W 100A 53.6A 47.2A 35.6A 26.8A
100VAC
1050W 1125.6W 1115.1W 1121.4W 1125.6W 87.5A 46.9A 41.3A 31.15A 23.45A
90VAC
900W 75A
964.8W 955.8W 961.2W 964.8W 40.2A 35.4A 26.7A 20.1A
LOAD (%)
Derating Curve
Efficiency vs Load (48V Model)
100
80 230VAC Input only
60 50 40
20
-30
-25 -10 0
15
30
50
60
70 (HORIZONTAL)
AMBIENT TEMPERATURE ()
EFFICIENCY (%)
94 93 92 91 90 89 88 87 86 85 84 83 82 81
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
LOAD
The curve above is measured at 230VAC.
File Name:RSP-1600-SPEC 2022-12-26
Downloaded from Arrow.com.
1600W Power Supply with Single Output
Function Manual
1. Voltage Drop Compensation 1.1 Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.5V
RSP-1600 series
PIN15 +S PIN16 -S
+V LOAD
-V
-V CN1 +V
Sense lines should be twisted in pairs to minimize noise pick-up.
The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
1.2 Local Sense The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if
Remote Sense is not used.
-V CN1 +V
PIN13 +V(signal) PIN15 +S
PIN14 -V(signal) PIN16 -S
+V LOAD
-V
2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
-V CN1 +V
PIN12 PV PIN14 -V(signal) EXTERNAL VOLTAGE (DC)
OUTPUT VOLTAGE(%)
OUTPUT CURRENT (%)
Vout 125 100
60 40
0
Non-Linear 12V
Others
0.4
1
4.7 5
EXTERNAL VOLTAGE (DC)
100 80
60 40 20
V
40
60
80
100 125
V
OUTPUT VOLTAGE (%)
The rated current should change with the Output Voltage Programming accordingly. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section.
File Name:RSP-1600-SPEC 2022-12-26
Downloaded from Arrow.com.
1600W Power Supply with Single Output
RSP-1600 series
3. Constant Current Level Programming (or, PC / remote current programming / dynamic current trim) The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
Iout
110 100
-V CN1 +V
PIN11 PC PIN14 -V(signal) EXTERNAL VOLTAGE (DC)
Non-Linear
OUTPUT CURRENT (%)
For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. Output will shut down after O/P voltage is below < 80% of Vset for 5 sec, re-power on to recover.
20 0.4 1
V 4.7 5
EXTERNAL VOLTAGE (VDC)
4. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units by using the "Remote ON-OFF" function.
-V CN1 +V
PIN3 +5V-AUX switch PIN4 Remote ON-OFF
Between Remote ON-OFF and +5V-AUX Switch Short Switch Open
Power Supply Status ON OFF
5. Alarm Signal Output There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA.
-V CN1 +V
PIN5 DC OK
PIN6 T-ALARM PIN2 GND-AUX
Application Circuit
Downloaded from Arrow.com.
File Name:RSP-1600-SPEC 2022-12-26
1600W Power Supply with Single Output
RSP-1600 series
6.Current Sharing with Remote Sense RSP-1600 has the built-in active current sharing function and can be connected in parallel, up to 6 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit) the current shared among units may not be balanced. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
CN500/SW1 Function pin connection
Parallel
1 unit 2 unit 3 unit 4 unit 5 unit 6 unit
PSU1
CN500
SW1
X
ON
V
ON
V
ON
V
ON
V
ON
V
ON
PSU2
CN500
SW1
V
ON
V
OFF
V
OFF
V
OFF
V
OFF
PSU3
CN500
SW1
V
ON
V
OFF
V
OFF
V
OFF
PSU4
CN500
SW1
V
ON
V
OFF
V
OFF
PSU5
CN500
SW1
V
ON
V
OFF
PSU6
CN500
SW1
V
ON
(V : CN500 connected ; X : CN500 not connected.)
RSP-1600 PSU1
RSP-1600 PSU2
RSP-1600 PSU3
-V
-V
-V
TB1 +V
TB1 +V
TB1 +V
RSP-1600 PSU4
-V TB1
+V
RSP-1600 PSU5
-V TB1
+V
RSP-1600 PSU6
-V TB1
+V
Twisted wires
-V +V LOAD
Fig 5.1
13
5
DA DB -V(signal)
DA DB -V(signal)
24
6
PSU1 CN500
13
5
DA DB -V(signal)
DA DB -V(signal) 246
PSU2 CN500
13
5
DA DB -V(signal)
DA DB -V(signal) 246
PSU3 CN500
13
5
DA DB -V(signal)
DA DB -V(signal) 246
PSU4 CN500
If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise.
DA,DB and -V(signal) are connected mutually in parallel. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section.
13
5
DA DB -V(signal)
DA DB -V(signal) 246
PSU5 CN500
13
5
DA DB -V(signal)
DA DB -V(signal) 246 PSU6 CN500
Downloaded from Arrow.com.
File Name:RSP-1600-SPEC 2022-12-26
1600W Power Supply with Single Output
Mechanical Specification
30 5.8
252
29.6 21.6
20
2
13 2
15 9 10 4
1
2
28 -V
38 +V
15
16
78 12
LED SW1
SVR
1
2
I/P
3
6
2
6.5
2-M3
12 max. 5.8
252 (Top View)
252 300
16.8
105
16.8
22.8
115
22.8
RSP-1600 series
Case No.250 Unit:mm
2-2.8 2-M4 L=5
2
43
Air flow direction
17 2
2-M4 L=5 2-2.8
41
85
CN1 CN500
1
1
70
(Bottom View)
3-M3 L=4
1
42.5
7.5
16.1
264.7
Mounting Instruction
Hole No. Recommended Screw Size
1
M3
2
M4
MAX. Penetration Depth L 4mm 5mm
Recommended mounting torque 6~8Kgf-cm 7~10Kgf-cm
Control Pin No. Assignment(CN1) : HRS DF11-16DP-2DS or equivalent
1
15
2
16
Mating Housing HRS DF11-16DS or equivalent
Terminal
HRS DF11-**SC or equivalent
Mounting Surface Mounting Screw
Chassis of RSP-1600
Pin No. Function Description
1
+12V-AUX
Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF".
2
GND-AUX
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
3
+5V-AUX
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF
4
Remote The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) ON-OFF Short (4.5 ~ 5.5V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
High (3.5 ~ 5.5V) : When the Vout 77%±5%.
5
DC-OK Low (-0.5 ~ 0.5V) : When Vout 80%±5%.
The maximum sourcing current is 10mA and only for output. (Note.2)
6 7,8,9
T-ALARM
NC A0,A1,A2
High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.
The maximum sourcing current is 10mA and only for output(Note.2)
For standard model: Retain for future use.
For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1)
10
NC
Retain for future use.
11
PC
Connection for constant current level programming. (Note.1)
12
PV
Connection for output voltage programming. (Note.1)
13
+V (Signal)
Positive output voltage signal. It is for local sense; it cannot be connected directly to the load.
14
-V (Signal)
Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load.
15
+S
Positive sensing for remote sense.
16
-S
Negative sensing for remote sense.
Note.1: Non-isolated signal, referenced to [-V(signal)]. Note.2: Isolated signal, referenced to GND-AUX.
Downloaded from Arrow.com.
File Name:RSP-1600-SPEC 2022-12-26
1600W Power Supply with Single Output
RSP-1600 series
LED Status Indicators
LED Green Red
Description The power supply functions normally. Abnormal status (Over temperature protection, Overload protection, Fan fail.)
AC Input Terminal Pin No. Assignment
Pin No. Assignment
Diagram
1
FG
2
AC/N
3
AC/L
Maximum mounting torque 8Kgf-cm
Control Pin No. Assignment(CN500) : HRS DF11-8DP-2DS or equivalent
17 28
Mating Housing HRS DF11-8DS or equivalent Terminal HRS DF11-**SC or equivalent
Pin No. Function Description
1,2
DA Differential digital signal for parallel control.
3,4
DB Differential digital signal for parallel control.
5,6
-V (Signal)
Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load.
NC For standard model: None.
7
SDA For PMBus model: Serial Data used in the PMBus interface. (Note)
CANH For CANBus model: Data line used in CANBus interface. (Note)
NC For standard model: None.
8
SCL For PMBus model: Serial Clock used in the PMBus interface. (Note)
CANL For CANBus model: Data line used in CANBus interface. (Note)
Note: Isolated signal, referenced to GND-AUX.
Control Pin No. Assignment(SW1)
Pin No. 1,2
Function Description
Terminal resistance
SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.
Installation Manual
Please refer to : http://www.meanwell.com/manual.html
Downloaded from Arrow.com.
File Name:RSP-1600-SPEC 2022-12-26