Drill Pattern and Dimensions
The following table details the drill patterns and dimensions for mounting the SINAMICS V20 inverter units.
Size | Power range | Voltage | W (mm) | H (mm) | W1 (mm) | H1 (mm) | H2 (mm) | Ø (mm) | Tightening torque (Nm) |
---|---|---|---|---|---|---|---|---|---|
FSAA/FSAB | 0.12~0.75 kW | 230 V | 58 | 132 | - | - | - | 4.6 | 1.8 |
FSAC | 1.1~1.5 kW | 230 V | 79 | 140 | - | - | - | 4.6 | 1.8 |
FSA | 0.37~2.2 kW | 400 V | 79 | 140 | - | - | - | 4.6 | 1.8 |
FSB | 1.1~1.5 kW | 230 V | 127 | 135 | - | - | - | 4.6 | 1.8 |
FSB | 3.0~4.0 kW | 400 V | 1252) | 1082) | 1182) | 1722) | 45.52) | 4.6 | 1.8 |
FSC | 2.2~3.0 kW | 230 V | 170 | 140 | - | - | - | 5.8 | 2.5 |
FSC | 5.5 kW | 400 V | 1702) | 1162) | 1612) | 1972) | 612) | 5.8 | 2.5 |
FSD | 7.5~15 kW | 400 V | 223 | 166 | - | - | - | 5.8 | 2.5 |
FSD | 7.5~15 kW | 400 V | 2232) | 1422) | 2142) | 2222) | 592) | 5.8 | 2.5 |
FSE | 18.5~30 kW | 400 V | 228 | 206 | - | - | - | 5.8 | 2.5 |
FSE | 18.5~30 kW | 400 V | 2282) | 1822) | 2192) | 2822) | 832) | 5.8 | 2.5 |
1) For FSAA/FSAB cabinet mounting, only two holes are required.
2) For push-through mounting only.
BOP Menu Structure and Connection Macros
The Basic Operator Panel (BOP) provides a menu structure for configuring the inverter. Connection macros simplify setup for standard wiring arrangements.
BOP Menu Structure
The BOP menu structure allows navigation through different settings. A minus sign (-) indicates the currently selected application macro.
Setting Connection Macros
Select from the following connection macros for standard wiring. The default is 'Cn000' (Connection Macro 0).
Connection macro | Description |
---|---|
Cn000 | Factory default setting. No parameter setting change required. |
Cn001 | BOP as the only control source. |
Cn002 | Control from terminals (PNP/NPN). |
Cn003 | Fixed speeds. |
Cn004 | Fixed speeds in binary mode. |
Cn005 | Analog input and fixed frequency. |
Cn006 | External push button control. |
Cn007 | External push buttons with analog setpoint. |
Cn008 | PID control with analog input reference. |
Cn009 | PID control with fixed value reference. |
Cn010 | USS control. |
Cn011 | MODBUS RTU control. |
Wiring Diagram of Connection Macros
The diagram illustrates a general wiring method for all connection macros in PNP mode. NPN mode can be achieved by connecting the digital input common (DIC) to 24V. Terminal functions may vary between macros, except for Analog Output (AO1), Digital Output 1 (DO1), and Digital Output 2 (DO2).
PNP/NPN Wiring Example:
Main Circuit: L1, L2/N, L3 (for 400V), PE, U, V, W, M (Motor)
Control Circuit: 24V, 0V, AI1, AI2, AO1, DI1-DI4, DO1, DO2, P+, N-, DIC.
I/O Signal Functions in Different Connection Macros:
Cn | AI1 | AI2 | DI1 | DI2 | DI3 | DI4 | P+, N- | DO1 | DO2 |
---|---|---|---|---|---|---|---|---|---|
001 | - | - | - | - | - | - | - | - | - |
002 | Analog input | ON/OFF1 | Reverse | Fault acknowledgement | JOG forward | - | - | - | - |
003 | - | - | ON/OFF1 | Speed low | Speed middle | Speed high | - | - | - |
004 | - | - | 0 ON | 1 ON | 2 ON | 3 ON | - | - | - |
005 | Analog input | ON/OFF1 | - | - | - | - | - | - | - |
006 | - | - | OFF1/hold | OFF1/hold | - | - | - | - | - |
007 | Analog input | OFF | Hold OFF | - | - | - | - | - | - |
008 | PID setpoint | ON/OFF1 | - | - | - | - | - | - | - |
009 | Actual value | ON/OFF1 | Fixed speed bit 0 (ON) | Fixed speed bit 1 (ON) | Fixed speed bit 2 (ON) | Fixed speed bit 3 (ON) | - | - | - |
010 | - | - | Fixed speed bit 0 (on) | Fixed speed bit 1 (on) | MOP up | MOP down | - | - | - |
011 | - | - | ON pulse | Forward pulse + ON | Reverse pulse + ON | Fault acknowledgement | RS-485 USS (speed) | RS-485 MODBUS RTU (speed) | - |
Typical System Connections
Diagrams show main circuit and control circuit connections for the inverter.
- Main Circuit: Connects to the power supply (L1, L2/N, L3 for 400V) and the motor (U, V, W, M). PE connection is for protective earth.
- Control Circuit: Connects to external control signals and power sources (24V, 0V). Includes terminals for digital inputs (DI1-DI4), digital outputs (DO1, DO2), analog inputs (AI1, AI2), analog output (AO1), and common terminals (P+, N-, DIC). External 24V supply can be used.
Parameters List - Quick Commissioning
The quick commissioning process involves setting key parameters to configure the inverter for basic operation.
Steps for Quick Commissioning:
- Enable Motor Data Editing: Set parameter P0010 = 1.
- Select Motor Frequency and Configure Motor Parameters: Set P0100 for frequency selection (50/60 Hz). Configure motor parameters P0304 (Rated voltage), P0305 (Rated current), P0307 (Rated power), P0310 (Rated frequency), and P0311 (Rated speed).
- Set Common Parameters: Configure P0700 for command source selection (e.g., Operator panel, Terminal, RS485).
- Complete Quick Commissioning: Set P3900 = 3 to end the process and initiate motor data calculation.
Parameter Details:
- P0010: Commissioning parameter (0: Ready, 1: Quick commissioning, 2: Inverter).
- P0100: 50/60 Hz selection (0: Europe [kW], 50 Hz; 1: North America [hp], 60 Hz; 2: North America [kW], 60 Hz).
- P0304: Rated motor voltage [V] (Range: 10 to 2000).
- P0305: Rated motor current [A] (Range: 0.01 to 10000).
- P0307: Rated motor power [kW/hp] (Range: 0.01 to 2000.0).
- P0310: Rated motor frequency [Hz] (Range: 12.00 to 550.00).
- P0311: Rated motor speed [RPM] (Range: 0 to 40000).
- P0700: Selection of command source (1: Operator panel, 2: Terminal, 5: RS485 USS/MODBUS). Note: Changing this parameter resets other settings.
- P1000: Selection of frequency setpoint (0: No main setpoint, 1: MOP setpoint, 2: Analog setpoint 1, 3: Fixed frequency, 5: RS485 USS/MODBUS, 7: Analog setpoint 2).
- P1080: Minimum frequency [Hz] (Range: 0.00 to 550.00).
- P1082: Maximum frequency [Hz] (Range: 0.00 to 550.00).
- P1120: Ramp-up time [s] (Range: 0.00 to 650.00).
- P1121: Ramp-down time [s] (Range: 0.00 to 650.00).
- P3900: End of quick commissioning (0: No quick commissioning, 1: End with factory reset, 2: End, 3: End and initiate motor data calculation).
Other Inverter and Motor Feature Parameters
Additional parameters for configuring inverter and motor behavior:
- P0003: User access level (1: Standard, 2: Extended, 3: Expert).
- P0005: Parameter display selection.
- P0335: Motor cooling (0: Self-cooled, 1: Force-cooled).
- P0340: Calculation of motor parameters (0: No calculation, 1: Complete parameterization).
- P0604: Threshold motor temperature [°C].
- P0640: Motor overload factor [%].
- P1031: MOP mode.
- P1032: Inhibit reverse direction of MOP.
- P1040: Setpoint of the MOP [Hz].
- r1050: Actual output frequency of the MOP [Hz].
- P1055: BI: Enable JOG right.
- P1056: BI: Enable JOG left.
- P1058: JOG frequency [Hz].
- P1059: JOG frequency left [Hz].
- P1135: OFF3 ramp-down time [s].
- P1310: Continuous boost [%].
- P1311: Acceleration boost [%].
- P1312: Starting boost [%].
- P1800: Pulse frequency [kHz].
- P1900: Select motor data identification (0: Disabled, 2: Identification of all parameters in standstill).
- P8553: Menu type (0: Menus with no text, 1: Menus with some text).
Inverter and Motor Monitoring Parameters
Parameters for monitoring inverter and motor status:
- r0018: Firmware version.
- r0021: Actual filtered frequency [Hz].
- r0025: Actual output voltage [V].
- r0026: Actual filtered DC-link voltage [V].
- r0027: Actual output current [A].
- r0031: Actual filtered torque [Nm].
- r0032: Actual filtered power.
- r0035: Actual motor temperature [°C].
- r0067: Actual output current limit [A].
- r0206: Rated inverter power [kW]/[hp].
- r0207: Rated inverter current [A].
- r0208: Rated inverter voltage [V].
- r0209: Maximum inverter current [A].
- r0752: Actual analog input [V] or [mA].
- r0754: Actual analog input value after scaling [%].
- r0755: Actual analog input after scaling [4000h].
- r0774: Actual analog output value [V] or [mA].
I/O Commands/Binary I/O Parameters
Parameters for configuring digital inputs and outputs, command data sets (CDS), and drive data sets (DDS).
- r0050: Active command data set (CDS).
- r0051: Active drive data set (DDS).
- r0052: Active status word (bit format) used for diagnosing inverter status. Bits indicate states like 'Inverter ready', 'Inverter running', 'Inverter fault active', etc.
- P0701: Function of digital input 1. Options include: Digital input disabled, ON/OFF1, ON reverse/OFF1, OFF2, OFF3, ON/OFF2, Fault acknowledge, JOG right/left, Reverse, MOP up/down, Fixed frequency selectors, QuickStop sources, DC brake enable, PID enable, External trip, Disable additional frequency setpoint, Enable BICO parameterization.
- P0702-P0704: Functions for digital inputs 2 to 4.
- P0712: Analog/digital input 1.
- P0713: Analog/digital input 2.
- r0722: Digital input values.
- P0731: Function of digital output 1. Can be linked to status bits from r0052 or other signals.
- P0732: Function of digital output 2.
Analog Input and Output Parameters
Parameters for configuring analog inputs and outputs:
- P0756: Type of analog input (Voltage or Current, with or without monitoring).
- P0757, P0758: Analog input scaling x1 and y1 values.
- P0759, P0760: Analog input scaling x2 and y2 values.
- P0761: Width of analog input deadband.
- P0771: Analog output smoothing time [ms].
- P0773: Permit absolute value of the analog output.
- P0775, P0777: Analog output scaling x1 and x2 values.
- P0778, P0780: Analog output scaling y1 and y2 values.
- P0781: Width of analog output deadband.
Communication Parameters
Parameters for setting up communication interfaces, primarily RS485 for USS/MODBUS protocols.
- P2000: Reference frequency [Hz].
- P2002: Reference current [A].
- P2010: USS/MODBUS baudrate (e.g., 9600 bps, 19200 bps, 38400 bps, 57600 bps, 76800 bps, 93750 bps, 115200 bps).
- P2011: USS/MODBUS on RS485 or RS232 (reserved).
- P2021: USS address.
- P2023: RS485 protocol selection (0: None, 1: USS, 2: Modbus). A power cycle is required after changing this parameter.
- P2034: MODBUS parity on RS485 (0: No parity, 1: Odd parity, 2: Even parity).
- P2035: MODBUS stop bits on RS485 (1: 1 stop bit, 2: 2 stop bits).
Faults and Alarms
The inverter provides diagnostic information through fault codes and alarm codes.
Fault List:
- F1: Overcurrent
- F2: Overvoltage
- F3: Undervoltage
- F4: Inverter overtemperature
- F5: Inverter 12t
- F6: Chip temperature rise exceeds critical levels
- F11: Motor overtemperature
- F12: Inverter temperature signal lost
- F20: DC ripple too high
- F23: Output current ripple too high
- F35: Maximum number of auto restart attempts exceeded
- F41: Motor data identification failure
- F51: Parameter EEPROM fault
- F52: Power stack software fault
- F60: Asic timeout
- F61: SD card parameter cloning failed
- F62: Parameter cloning contents invalid
- F63: Parameter cloning contents incompatible
- F64: Inverter attempted to do an automatic clone during startup
- F70: I/O Extension Module communication fault
- F71: USS setpoint fault
- F72: Signal lost on analog input
- F80: USS/MODBUS setpoint fault
- F85: External fault
Alarm List:
- A501: Current limit
- A502: Overvoltage limit
- A503: Undervoltage limit
- A504: Inverter overtemperature
- A505: Inverter 12t
- A506: IGBT junction temperature rise warning
- A507: Inverter temperature signal lost
- A511: Motor overtemperature 12t
- A535: Braking resistor overload
- A541: Motor data identification active
- A600: RTOS overrun warning
- A910: Vdc_max controller deactivated
- A911: Vdc_max controller active
- A912: Vdc_min controller active
- A921: Analog output parameters not set properly
- A922: No load applied to inverter
- A923: Both JOG left and JOG right are requested
- A930: Cavitation protection warning
- A936: PID autotuning active
- A952: Belt failure detected
PID Control Parameters
Parameters for configuring the Proportional-Integral-Derivative (PID) controller for precise process control.
- P2200: Enable PID controller.
- P2253: PID setpoint.
- P2254: PID trim source.
- P2255: PID setpoint gain factor.
- P2256: PID trim gain factor.
- P2264: PID feedback.
- P2265: PID feedback filter time constant [s].
- P2269: Gain applied to PID feedback.
- P2274: PID derivative time [s].
- P2280: PID proportional gain.
- P2285: PID integral time [s].
Fixed Frequency Parameters
Parameters for setting predefined operating frequencies.
- Selection Mode:
- Direct selection (P1016 = 1): Uses selectors (P1020-P1023) to choose frequencies (P1001-P1004). Multiple inputs can sum frequencies.
- Binary coded selection (P1016 = 2): Allows selection of up to 16 different fixed frequency values via binary inputs.
- r1024: Actual fixed frequency (sum of selected frequencies).
CDS and DDS Parameters
Parameters for managing Command Data Sets (CDS) and Drive Data Sets (DDS) for parameter set copying and changeover.
- Parameter Set Copying:
- P0809: Copy CDS (Source data set, Target data set, Start copying).
- P0819: Copy DDS (Similar to CDS copying).
- Parameter Set Changeover:
- P0810 & P0811: CDS changeover. The active CDS is displayed in r0050. Changeover is possible in 'Ready' or 'Run' states.
- P0820 & P0821: DDS changeover. The active DDS is displayed in r0051. Changeover is possible in the 'Ready' state.