Wireless EMG Sensor User Manual

Thank you for purchasing the Wireless EMG sensor. Model: RR-ES-V01. The product's manufacture date can be found on the label, and the shelf life is 3 years. Please carefully read this user manual for proper use before using the Wireless EMG sensor. Keep this user manual properly after reading for future consultation.

Revision date of manual: 2025.06.02, Revision A. Wireless EMG sensor firmware: EMGSENSOR-FIRMWARE-1-V1.

For any questions regarding the product, please contact:

After-sales service unit: Vincent Medical (Dongguan) Technology Co., Ltd.
Address: Rm101 & 201, Block 10, 1 Taoyuan Road, Songshan Lake Zone, Dongguan City, Guangdong Province, P.R.C.
Postal code: 523808
Telephone: 0769-21667506

1. Introduction

The Wireless EMG sensor is a device that controls equipment by detecting muscle electrical signals. Muscle contraction voltage signals are used to control equipment. Through secondary development, EMG signal control can be achieved for applications such as toys and home appliances. A testing app will be provided upon purchase.

Components

ComponentDescribe
MCUBuilt-in microcontroller, driving the main functions of the Wireless EMG sensor instrument: data acquisition, processing, storage, and transmission, analyzing the collected data, and controlling the output of the feedback unit according to the set feedback scheme.
Sensing unitBuilt-in electromyographic electrodes/signal amplifiers, noise filters, and IMU, capable of collecting biological electromyographic activity data and dynamic motion data during muscle rest or contraction.
Feedback unitCooperates with the pre-set feedback to provide feedback on body muscle activity and limb movements to the user.
MemoryThe built-in 128MB memory can store collected electromyography exercise data offline.
BluetoothUses low-power Bluetooth (version 5.0) to wirelessly transmit data to third-party developed adaptive devices via a private data protocol, or to receive modified settings of electromyography sensors from adaptive devices.
PowerPowered by lithium battery. Charges lithium battery using USB Type-C interface and charging cable.
Electrode extension cableAfter connecting the Electrode extension cable, the system collects electromyographic signals from the extension cord electrode, disabling the electrode at the bottom of the control box. Both cannot be used simultaneously.
Fixing deviceThe Wireless EMG sensor can be fixed to different parts of the body with double-sided tape/straps, and the electrodes at the bottom of the sensor can be placed close to the user's skin surface.

2. Bluetooth

The wireless EMG sensor connects to paired devices via low-energy Bluetooth to enable data transmission. The sensor needs to enter pairing mode before connecting to a new device to pair the low-energy Bluetooth. In pairing mode, the sensor's low-energy Bluetooth continuously broadcasts signals, waiting for new paired devices to initiate pairing and subscription. A group of Bluetooth devices only needs to be paired once. The optimal number of device pairings is up to 4, ensuring the most stable signal transmission. More pairings may result in delayed data transmission.

Methods for Pairing and Connecting Bluetooth

StatusStatus indicator lightDiagram Description
Pairing modeWhen the device is turned off, press and hold the button for about 7 seconds. Release the button when the device vibrates for the second time. The device will enter pairing mode, during which the blue and orange lights will flash alternately. After successful pairing, the device automatically switches to standby mode. If pairing fails, the mode ends and shuts down after 2 minutes.Blue and orange lights flashing alternately.
Standby modeIn the off state, press and hold the button for about three seconds. Release the button when the device vibrates once to turn on the device. In standby mode without a Bluetooth connection, the blue indicator light flashes once every 3 seconds.Blue light flashing every 3 seconds (3S).
Streaming modeIn standby mode, when connected to a Bluetooth device, it vibrates continuously for 1 second. The blue indicator light flashes once every second, indicating streaming mode.Blue light flashing every 1 second (1S).

? Indicator light is flashing. ? Indicator light stays continuously lit.

3. Installation and Wearing

When using the wireless EMG sensor, the two electrodes need direct contact with the skin surface, secured above the muscle to be tested. Double-sided tape or straps are typically used to attach the sensor to the skin surface or secure it to the user's limb.

Use Scenarios

Use Scenario 1: When the space around the target muscle is limited and direct attachment is not possible, use an electrode extension cable to position the sensor closer. Thinner, smaller electrodes can be used on the palm to minimize impact on hand gripping activities.

Use Scenario 2: Mount the wireless EMG sensor on the dorsum of the shoe and secure it with shoelaces. Use an electrode extension cable to extend the electrode to the skin surface over the tibia in the anterior lower leg for measuring the tibialis anterior muscle activity controlling foot dorsiflexion.

Precautions

When the electrode extension line is connected to the sensor, the electrodes at the bottom of the sensor become inactive. These two types of electrodes cannot be used simultaneously. Only the electrodes on the connected extension line collect surface electromyography signals.

Diagrams

Figure 1: Shows sensor attachment methods: L: Using Double-sided Tape, R: Using Strap to Secure the Sensor.

Figure 2: Illustrates using electrode extension lines to place the sensor on a limb, reducing interference and restriction on movement.

Figure 3: Shows securing the sensor to a shoe using shoelaces and using electrode extension wires to measure muscle electrical activity in other body parts.

Note: The electrode extension wires require two additional disposable electrode pads, which attach to the electrode port using a button form. These pads are consumables and can be purchased separately.

4. Charging

The wireless EMG sensor is equipped with a USB Type-C charging port. Please use a suitable USB Type-C charger and charging cable. The lithium battery specification is 300mAh and 3.7V. The working duration with a new battery under different operating conditions is detailed in Table 8.21a.

Diagram: USB Type-C port and cable.

5. Battery

Indicator Light States

StatusStatus indicator lightDiagram Description
ShutdownPress and hold the button for about 3 seconds, and the device vibrates briefly while the blue indicator light flashes.Blue light flashing.
The battery is depletedAfter holding the button for about 3 seconds, the device shows no response and does not vibrate.No light indication.
The battery is too lowWhen the device is powered on, the indicator light flashes orange once every second.Orange light flashing every 1 second (1S).
During chargingDuring battery charging, the orange indicator light stays continuously lit.Orange light continuously lit.
The battery charging is completeWhen charging is complete, the purple indicator light stays continuously lit.Purple light continuously lit.
The device is in standby modeAfter powering on, the blue indicator light flashes every 3 seconds, indicating Bluetooth pairing mode. If the device remains in standby mode without a Bluetooth connection for 2 minutes, it will automatically power off.Blue light flashing every 3 seconds (3S).

? Indicator light is flashing. ? Indicator light stays continuously lit.

6. Data Collection Mode

After successfully connecting the Bluetooth device, press "Next" to enter the EMG measurement page. The mobile software continuously monitors and displays changes in the target EMG signal in real-time, along with the current root mean square (RMS) value. You can toggle the display of surface electromyography (sEMG) signals (represented by a blue line) and RMS values (represented by a red line). The root mean square (RMS) of surface EMG signals is defined as the average of the squared values of a set of EMG signals, with the square root taken of that average. The RMS results in a smooth linear envelope used to estimate the average amplitude of signals with positive and negative oscillations. The red curve illustrates the variation of the measured sEMG signal's effective value.

The calculation formula for the root mean square (RMS) of electromyography signals is:

RMS = 1/N * Σ(xi^2) from i=1 to N

Diagram

Figure 4: Data display page showing EMG (blue line) and RMS (red line) signals over time, with device identifiers and values.

7. Data Description

The following are data contents and applicable settings collected by the wireless EMG sensor:

SensorDescription/Specification
sEMGEMG electrodes, signal amplifiers, noise filters. Sampling frequency: 1000 Hz. Sampling bits (resolution): 16 bits. Voltage amplitude of microprocessor: 3V. Computable square mean (Root Mean Square, RMS).
Rotational angular velocity (gyroscope, three-axis)*X, Y, ZOptional sampling frequency: 1-255 Hz. Optional total-range: ±250dps, ±500dps, ±1000dps, ±2000dps.
Mobile acceleration (three-axis)*X, Y, ZAccelerometer. Optional sampling frequency: 1-255 Hz. Optional total-range: ±2g, ±4g, ±8g, ±16g. Optional elimination of gravitational acceleration effects.
Magnetic induction intensity (three-axis)*X, Y, ZMagnetometer. Optional sampling frequency: 1-70 Hz.
Time StampReal Time Clock. Using Coordinated Universal Time (UTC), adjustable/calibrated.
Does the feedback data exceed the threshold/ Exceeding/falling below the threshold. Determines if the monitored data stream value exceeds the threshold based on the pre-set feedback plan.
sEMG monitoring record/ According to the established monitoring plan, records the user's electromyographic signal activity.

* Based on the IMU, the three-dimensional rotation vector can be calculated.

8. Specification

SpecificationValue
ModelRR_ES_V01
SizeLength: 52.5 mm±0.5mm
Width: 38.5 mm±0.5mm
Height: 13.8 mm±0.5mm
Sampling rate of surface electromyography signals1000 Hz
Variable value of sampling rate for rotational angular velocity1-255 Hz
Variable range of rotational angular velocity across the entire range±250dps, ±500dps, ±1000dps, ±2000dps
Variable value of mobile acceleration sampling rate1-255 Hz
Variable range of mobile acceleration over the full range±2g, ±4g, ±8g, ±16g
Variable sampling rate of magnetic induction intensity1-70 Hz
Battery300mAh, 3.7V
Endurance4 hours
InputUSB Type-C, 5V dc, 500mA

9. Other Function/Setting

The following list provides all functions users can operate. Some functions can be operated using the device's buttons, while others require Bluetooth command sets in conjunction with third-party applications and compatible devices. For a detailed Bluetooth instruction set, developers should request the software development manual from the vendor.

FunctionOperateBluetooth Command Set
Power on
Power off
Enter pairing mode
Adjust feedback threshold
Start/Stop Online Streaming Mode
Initiate data acquisition of sEMGRaw data, Calibration data, Root mean square
Initiate data collection for rotational angular velocityRaw data, Calibration data
Initiate data collection for mobile accelerationRaw data, Calibration data, Eliminate the influence of gravity acceleration
Initiate data collection of magnetic induction intensityRaw data, Calibration data
Adjust the sampling frequency of the rotational angular velocity
Adjust the sampling frequency of the moving acceleration
Adjust the sampling frequency of magnetic induction intensity
Adjust the total-range of rotational angular velocity
Adjust the total-range of mobile acceleration
Adjust the sampling frequency of the 3D rotation vector
Adjust real-time clock
Obtain real-time clock values
Obtain the percentage value of battery power
Revise feedback plan
Set a timed feedback prompt schedule
Start/Stop LED

Fault Analysis and Troubleshooting

IssueReasonCheck DeviceSolution
The device is not respondingNot powered onPlease check the device's indicator lights. If the system is powered on, the signal blue light on the host should be lit or blinking.Press and hold the button for 3 seconds until the device vibrates briefly, and then the device will turn on.
The device is completely out of batteryPlease press and hold the button for more than 3 seconds, then release it. If the device is not powered on, it will vibrate briefly and start up. If the device is already powered on, the indicator light will flash orange 3 times and then turn off. If there is no response, the device may be out of battery.Insert a USB Type-C power source to charge the device.
Low batteryYou can check if the orange indicator light is on and flashing, which indicates that the battery is low.Insert a USB Type-C power source to charge the device.
Cannot connect to the Bluetooth deviceThe device to be connected has Bluetooth turned off.Check the Bluetooth settings of the paired device.Please ensure that the Bluetooth on the compatible device is turned on and functioning properly.
Cannot connect to the Bluetooth deviceUnpaired Bluetooth device.Check the Bluetooth settings of the paired device.Hold down the button for 7 seconds while the device is powered off to enter pairing mode. The Bluetooth settings of the compatible device should be able to search for and pair with the wireless EMG sensor. (See section pairing Bluetooth devices.)
Cannot connect to the Bluetooth deviceThe adapter has selected the wrong device number.Check the device number on the surface of the wireless EMG sensor and compare it with the Bluetooth settings to ensure that the correct device number is selected on the paired device client.Please make sure to pair and connect with the correct Bluetooth device and equipment number.
Other IssuePlease consult technical support.

10. Maintenance

Clean: If the surface of the product is dirty, it can be wiped with 75% alcohol.

System maintenance: If there is any abnormal data in the product, please contact Vincent Medical (Dongguan) Technology Co., Ltd. for after-sales service. Please do not disassemble it without authorization.

11. Operational Environment

Environmental conditions for use

General environment: Equipment used in ventilated indoor environments.

Operating environment: 5°C ~ 40°C, humidity ≤80%.

Precaution: Allow for general vibrations and impacts during use to facilitate the movement of the device.

12. Transportation and Storage

Transport: Handle with care, Keep dry, Not cool.

Storage: Stored in -20°C ~ 55°C temperature and humidity ≤80%, Indoor environment with no corrosive gases and good ventilation.

13. Unpacking and Checking

Unpacking: Please check if the accessories are complete. If you encounter packaging damage or water immersion marks, please contact the supplier.

Packing list

AccessoryQty.
Wireless EMG sensor1 PC
Electrode extension cable2 PCS
EMG strap4 PCS
Manual1 PC

Warning and precautions: Do not disassemble, impact or squeeze, do not put into fire or water, and do not place in high temperature environments.

14. Symbol Definition

SymbolMeaningSymbolMeaning
Waste Electrical and Electronic EquipmentCE MarkingRecyclable♻️
Direct CurrentDCTemperature extremes?️
Limit of the atmosphere☁️Humidity limit?
Handle with care?This side up⬆️
Keep out of the direct sun☀️keep dry?

Wireless EMG Sensor Function Flow Chart

The flow chart illustrates the sensor's operational states and transitions:

? Indicator light flashing. ? Indicator light stays continuously lit.

FCC Compliance

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

FCC Radiation Exposure statement: The device has been evaluated to meet general RF exposure requirement. The device can be used in portable exposure condition without restriction.

Models: RR-ES-V01, RR-ES-V01 Wireless EMG Sensor, Wireless EMG Sensor, EMG Sensor, Sensor

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