2002 Ford Bantam Wiring Diagrams - Petrol Engine

Foreword

The illustrations, technical information, data and descriptive text in this issue, to the best of our knowledge, were correct at the time of going to print. The right to make changes at any time, without notice, is reserved as part of Ford's policy of continuous development and improvement.

No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible.

Published by Ford Motor Company of Southern Africa (PTY) Ltd

No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form, electronic, mechanical, photocopying, recording, translating or by other means without prior written permission of Ford Motor Company of Southern Africa (PTY) Ltd

©2002 Ford Motor Company of Southern Africa (PTY) Ltd

Index

ItemSection/Page
Index100-00-02
Inertia switch, N61303-14A-00-1
Inertia switch, N61303-14B-00-1
Information Gauge and Warning Group – General Information413-00-00
Injector 1, Y108303-04A-00-1
Injector 1, Y108303-04B-00-1
Injector 2, Y109303-04A-00-1
Injector 2, Y109303-04B-00-1
Injector 3, Y110303-04A-00-1
Injector 3, Y110303-04B-00-1
Injector 4, Y111303-04A-00-1
Injector 4, Y111303-04B-00-1
Instrument Cluster413-01-00
Instrument cluster, A30413-01-00-1
Instrument Panel and Console501-12-00
Interior lamp, front, E18417-02-00–1
Interior Lighting417-02-00
Intermittent wiper relay, front, K11501-16-00–1
Introduction100-00-03
Knock sensor, B45303-14A-00-2
LH Rear direction indicator lamp, E49417-01-00-3
Licence plate lamp, E88417-01-00-2
Main beam relay, K37417-01-00–1
Mirror motor, driver side, M75501-09-00-1
Mirror motor, passenger side, M76501-09-00-1
Module Communications Network – Data Link Connector (DLC)418-00-00
Multifunction switch, N282417-01-00–1
Multifunction switch, N282417-01-00-2
Multifunction switch, N282417-01-00-3
Multifunction switch, N282501-16-00-1
Occupant Restraints – Active501-20A-00
Occupant Restraints – Passive501-20B-00
Oil pressure switch, N17413-01-00-2
Park brake switch, N63413-01-00-2
Passenger air bag unit, A43501-20B-00-1
Passive anti-theft module, A103419-01B-00-1
Power Distribution700-02-00
Power hold relay, K13700-02-00-3
Power mirror adjust switch, N193501-09-00-1
Powertrain control module (PCM), A147303-14A-00-1
Powertrain control module (PCM), A147303-14B-00-1
Radio, A11415-01-00-1
Rear lamp assembly, LH side, E9417-01-00-2
Rear lamp assembly, LH side, E9417-01-00-5
Rear lamp assembly, RH side, E10417-01-00-2
S63700-04-00–1
S64700-04-00-1
S65700-04-00-4
S66700-04-00-4
S66700-04-00-5
S69700-04-00-8
S70700-04-00–11
S71700-04-00-11
S72700-04-00-13
S73700-04-00-13
S74418-00-00-2
S75303-14A-00-3
S75303-14B-00-3
S76412-03A-00-4
S77412-03A-00-1
S78412-03A-00-4
S78419-01A-00-2
S79501-09-00-1
S80700-04-00-11
Seat belt tensioner, driver seat, A117501-20A-00-1
Seat belt tensioner, passenger seat, A116501-20A-00-1
Side direction indicator lamp, LH side, E45417-01-00-3
Side direction indicator lamp, RH side, E44417-01-00-3
Spark plugs, P136303-07A-00-1
Spark plugs, P136303-07B-00-1
Speakers415-03-00
Starter motor, M8303-06-00–1
Starter relay, K22303-06-00-1
Starting System303-06-00
Stop lamp switch, N318417-01-00-5
Symbols100-00-04
Systems Overview100-00-01
Table of Contents100-00-00
Temperature manifold absolute pressure sensor, B142303-14A-00-2
Temperature manifold absolute pressure sensor, B142303-14B-00-2
Throttle Position Sensor (TPS), B8303-14A-00-2
Throttle Position Sensor (TPS), B8303-14B-00-2
Transmission switch, N276417-01-00-6
Vehicle speed sensor (VSS), B11303-14A-00-3
Vehicle speed sensor (VSS), B11303-14B-00-3
Washer pump motor, front and rear, M84501-16-00-1
Window operating switch, driver side front (multiple), N300501-11-00-1
Window operating switch, passenger side front, N297501-11-00–1
Window regulator motor, driver side front, M122501-11-00-1

Fuse Details

  • F1 (700-03-00-1)
  • F2 (700-03-00-2)
  • F4 (700-03-00-3)
  • F5, F6 (700-03-00-4)
  • F7, F8, F9 (700-03-00-5)
  • F10, F11, F12 (700-03-00-6)
  • F13, F14 (700-03-00-7)
  • F15, F16, F17, F18 (700-03-00-8)
  • F19 (700-03-00-9)
  • F20 (700-03-00-10)
  • F21, F22 (700-03-00-11)
  • F42, F49, F50 (700-03-00-12)
  • FA (700-03-00-13)
  • FB, FC (700-03-00-14)

Power Distribution Diagrams

Power Distribution (700-02-00)

This diagram illustrates the main power distribution network. Key elements include:

  • Battery (G1): Connected to the Battery Junction Box (BJB) via main fuses FB (80A) and FC (60A).
  • Battery Junction Box (BJB): Distributes main power (30-DA2, 30-BB8, 30-BB9, 30-PA18, 30-LE29) to various circuits.
  • Ignition Switch (N278): Controls power to different systems based on ignition position (Off, Acc, Run, Start).
  • Central Junction Box (CJB) (P91): A primary hub for fuse and relay distribution.
  • Fuses: Various fuses (F15, F19, F12, F13, F14, F8, F9, F49, F16, F17, F18, F6, F7) are shown with their ratings (e.g., 5A, 10A, 15A, 20A) and connections to components.
  • Relays: Includes Starter relay (K22), Ignition relay (K41), High speed engine cooling fan relay (K46), and Power hold relay (K13).
  • Components Connected: Power is supplied to systems including the Multifunction switch (N282), Powertrain Control Module (PCM) (A147), Injectors (Y108, Y109, Y110, Y111), Vehicle Speed Sensor (VSS) (B11), and Idle Speed Control Valve (Y13).

Fuse Circuits (700-03-00)

These diagrams detail the circuits protected by specific fuses:

  • F1 (15A): Powers the Cigar lighter (front), Door lock motors (driver/passenger), Interior lamp (front), Instrument cluster (A30), Radio (A11), and Heater control module (A128).
  • F2 (10A): Powers the Data Link Connector (DLC) (D20), Interior lamp (front) (E18), Radio (A11), and Instrument cluster (A30).
  • F4 (10A): Powers the Fuel pump relay (K4).
  • F5, F6 (15A, 5A): F5 powers the Anti-theft flasher relay (K106) and Multifunction switch (N282). F6 powers the Rear lamp assemblies (LH/RH), Headlamps (LH/RH), Instrument cluster (A30), Radio (A11), Heater control module (A128), Front fog lamp switch (N56), and Recirculation switch (N357).
  • F7, F8, F9 (5A, 10A, 5A): F7 powers the Powertrain Control Module (PCM) (A147) and Ignition coil (T1). F8 powers the License plate lamp (E88). F9 powers the Rear lamp assembly (RH side) (E10) and Headlamp (RH side) (E7).
  • F10, F11, F12 (10A, 10A, 20A): F10 powers the Multifunction switch (N282). F11 powers the Headlamp (LH side) (E1) and Headlamp (RH side) (E7). F12 powers the Windshield wiper motor (M111) and Intermittent wiper relay (K11).
  • F13, F14 (15A, 15A): F13 powers the Front fog lamp relay (K26) and Heater control solenoid valve (Y100). F14 powers the A/C Wide Open Throttle (WOT) relay (K32), Instrument cluster (A30), Transmission switch (N276), and Heater and A/C control assembly (N55).
  • F15, F16, F17, F18 (5A, 30A, 15A, 30A): F15 powers the Multifunction switch (N282). F16 powers the Heater blower motor (M3) and Recirculation air actuator (M69). F17 powers the Multifunction switch (N282). F18 powers the Window operating switches (driver/passenger) and Door lock module (A28).
  • F19 (15A): Powers the Window operating switches (driver/passenger), Door lock module (A28), Clock (A39), Radio (A11), and Instrument cluster (A30).
  • F20 (15A): Powers the Passive anti-theft module (A103) and Powertrain control module (PCM) (A147).
  • F21, F22 (10A, 10A): F21 powers the Instrument cluster (A30). F22 powers the Headlamp (LH side) (E1) and Headlamp (RH side) (E7).
  • F42, F49, F50 (20A, 7.5A, 10A): F42 powers the Anti-theft/central locking module (A77) and Main beam relay (K37). F49 powers the Anti-theft/central locking module (A77). F50 powers the Main beam relay (K37) and Dipped beam relay (K36).
  • FA (80A): Powers the Battery Junction Box (BJB) and Central Junction Box (CJB) via main fuses.
  • FB, FC (80A, 60A): These are main fuses feeding the BJB, which then distributes power.

Ground Distribution Diagrams

These diagrams show how various components are grounded. Key ground points (G) and their connections are listed below:

  • G1, G2: Ground connections for components like the Passive anti-theft module (A103), Powertrain control module (PCM) (A147), Data Link Connector (DLC) (D20), Brake fluid level switch (N1), Vehicle speed sensor (VSS) (B11), Licence plate lamp (E88), Rear lamp assembly (RH side) (E10), and Direction indicator lamps.
  • G3: Grounds for components like the Battery, Vehicle speed sensor (VSS) (B11), and Direction indicator lamps.
  • G4: Grounds for Rear lamp assembly (LH side) (E9), LH Rear direction indicator lamp (E49), and other components.
  • G5 (higher option content): Grounds for Radio (A11), Instrument cluster (A30), Heater control module (A128), Anti-theft/central locking module (A77), LH Rear direction indicator lamp (E49).
  • G5 (lower option content): Grounds for Radio (A11), Instrument cluster (A30), Heater control module (A128).
  • G6: Grounds for a wide range of components including Multifunction switch (N282), Instrument cluster (A30), Cigar lighter (front) (R42), Heater blower switch, Side direction indicator lamps, Heater and A/C control assembly (N55), Door lock motors (M67, M68), Window operating switches (N300, N297), Power mirror adjust switch (N193), Mirror motors (M75, M76), and various relays (K11, K41, K28, K36, K37, K75, K158).
  • G7: Grounds for Data Link Connector (DLC) (D20), Engine cooling fan motor (M37), and Camshaft position sensor (B41).
  • G8: Grounds for PCM (A147), Data Link Connector (DLC) (D20), Camshaft position sensor (B41), and other engine sensors.
  • G9: Grounds for Engine compartment switch (N21), High speed engine cooling fan relay (K46), Fog lamps (E43, E42), Headlamps (E1, E7), Dual pressure switch (N76), A/C Compressor clutch diode (V7), and A/C Compressor clutch (Y16).
  • G10: Grounds for Door lock motors (M68), Door lock switches (N205), Window operating switch (N297), Mirror motors (M76), Windshield wiper motor (M111), Side direction indicator lamp (E45), and Heater control solenoid valve (Y100).
  • G11: Grounds for Air bag module (A29).

Component Location Charts

ComponentLocationSection/Page
A11 Radiobehind dash panel, centre18-C5
A29 Air bag moduleunder centre console17-E5
A30 Instrument clusterbehind dash panel, RH side12-B1
A31 Fuel tank uniton fuel tank17-E5
A39 Clockbehind dash panel, centre18-E4
A42 Driver air bag unitin steering wheel10-D2
A43 Passenger air bag unitbehind dash panel, LH side19-E3
A77 Anti-theft/central locking moduleRH A-pillar9-B2
A103 Passive anti-theft moduleon steering column17-F4
A116 Seat belt tensioner, passenger seatunder passenger's seat
A117 Seat belt tensioner, driver seatunder driver's seat
A128 Heater control modulebehind dash panel, centre18-E4
A147 Powertrain control module (PCM)LH A-pillar10-D2
A147 Powertrain control module (PCM)LH A-pillar19-E3
A151 Antennaroof
B8 Throttle Position Sensor (TPS)engine4-F3
B10 Engine Coolant Temperature (ECT) sensorengine5-F5
B11 Vehicle speed sensor (VSS)engine bulkhead, 1,3 l6-E2
B11 Vehicle speed sensor (VSS)engine bulkhead, 1,6 l4-C2
B11 Vehicle speed sensor (VSS)engine bulkhead, 1,6 l
B41 Camshaft position sensorengine
B43 Crankshaft position sensorengine, 1,3 l
B45 Knock sensorengine, 1,3 l5-C1
B142 Temperature manifold absolute pressure sensorengine4-B2
D20 Data Link Connector (DLC)LH A-pillar10-C1
D20 Data Link Connector (DLC)LH A-pillar19-E1
E1 Headlamp, LH sideengine compartment, front, LH side1-F4
E7 Headlamp, RH sideengine compartment, front, RH side2-A3
E9 Rear lamp assembly, LH sidevehicle rear end, LH side14-C5
E10 Rear lamp assembly, RH sidevehicle rear end, RH side13-D5
E18 Interior lamp, frontin roof panel, front11-C4
E42 Fog lamp, RH side frontengine compartment, front, RH side2-A1
E43 Fog lamp, LH side frontengine compartment, front, LH side1-F2
E44 Side direction indicator lamp, RH sidefender, RH side9-B5
E45 Side direction indicator lamp, LH sidefender, LH side10-E4
E48 RH Rear direction indicator lampvehicle rear end, RH side13-C5
E49 LH Rear direction indicator lampvehicle rear end, LH side14-D5
E88 Licence plate lampvehicle rear end, centre12-F4
E109 Reversing lamp, rightvehicle rear end, RH side13-E5
H1 Hornengine compartment, front, LH side1-C2
H5 Anti-theft hornin luggage compartment, RH side13-B2
K4 Fuel pump relayin Central Junction Box (CJB)22-C2
K11 Intermittent wiper relay, frontin Central Junction Box (CJB)22-B5
K13 Power hold relayin Central Junction Box (CJB)22-C2
K22 Starter relayin Central Junction Box (CJB)22-A4
K26 Front fog lamp relayin Central Junction Box (CJB)22-B5
K32 A/C Wide Open Throttle (WOT) relayin Central Junction Box (CJB)22-C2
K36 Dipped beam relayin Central Junction Box (CJB)22-B2
K37 Main beam relayin Central Junction Box (CJB)22-A2
K41 Ignition relayin Central Junction Box (CJB)22-A4
K46 High speed engine cooling fan relayengine compartment, front3-A4
K75 A/C Recirculation flap relayin Central Junction Box (CJB)22-C5
K106 Anti-theft flasher relayin Central Junction Box (CJB)22-B4
K158 A/C switch relayin Central Junction Box (CJB)22-D5
M3 Heater blower motorbehind dash panel, centre
M8 Starter motoron starter, 1,3 l4-B1
M8 Starter motoron starter, 1,6 l5-B1
M37 Engine cooling fan motorengine compartment, front3-B5
M67 Door lock motor, driver sidein driver's door15-E3
M68 Door lock motor, passenger sidein passenger's door15-E2
M69 Recirculation air actuatorbehind dash panel, centre
M75 Mirror motor, driver sidein driver's door15-B5
M76 Mirror motor, passenger sidein passenger's door15-B4
M84 Washer pump motor, front and rearwheelwell, front, RH side9-A3
M111 Windshield wiper motoron engine bulkhead7-D2
M122 Window regulator motor, driver side frontin driver's door15-D4
M123 Window regulator motor, passenger side frontin passenger's door15-D4
N1 Brake fluid level switchengine compartment, rear, LH side1-B2
N17 Oil pressure switchengine, 1,3 l4-C1
N17 Oil pressure switchengine, 1,6 l5-B2
N21 Engine compartment switchengine compartment1-C1
N54 Horn switchin steering wheel
N55 Heater and A/C control assemblybehind dash panel, centre18-E4
N56 Front fog lamp switchbehind dash panel, centre
N61 Inertia switchLH A-pillar10-B4
N61 Inertia switchLH A-pillar19-E2
N63 Park brake switchunder centre console8-E1
N75 A/C Compressor cycling switchon engine bulkhead7-E1
N76 Dual pressure switchengine compartment, front, RH side2-D1
N187 Door entry switch, passenger sideLH A-pillar10-D5
N188 Door entry switch, driver sideRH A-pillar8-B4
N193 Power mirror adjust switchin driver's door15-C5

Climate Control System - General Information

General Procedures (Continued)

  1. Disconnect refrigerant lines from the heat exchanger(s) to be flushed. For additional information, refer to Section 412-02/ refer to Section 412-03.
  2. Connect A/C Flusher and A/C Flusher Fitting Kit to the heat exchanger to be flushed. Do not flush through the A/C evaporator core orifice, mufflers or lines. Internal plumbing and material make-up of these components make it impossible to properly remove debris and residual flushing solvent.
  3. Use Ford A/C Flushing Solvent to flush the heat exchanger for a minimum of 15 minutes. The flush solvent may be used for one or both heat exchangers in the A/C system. However, the flush solvent is intended for one vehicle only. The filter used on the flushing unit is also intended for use on one vehicle only.
  4. Flush component for a minimum of 15 minutes.
  5. Apply 6.2-8.6 bar (621-862 kPa) pressurised air to the component for a minimum of 30 minutes. The 30-minute purge time is required to force and evaporate all residual flush solvent from the A/C system component. Failure to successfully remove all residual solvent within the component can result in system damage when reconnected and operated. Dispose of used flush solvent and filter in accordance with local, state and federal ordinances.
  6. NOTE: A/C system filtering as described in this section is optional if system flushing is performed. However, filter kit use is recommended after flushing if A/C system contamination is extensive. Install new suction accumulator and A/C evaporator core orifice on any vehicle being repaired for A/C compressor or desiccant failure.
  7. Install new refrigerant lines if clogged with debris.
  8. Reconnect the heat exchanger being flushed.

Splices

SpliceLocation
S1behind dash panel, RH side
S2behind dash panel, RH side
S5behind dash panel, RH side
S6behind dash panel, RH side
S7behind dash panel, centre
S9behind dash panel, centre
S10RH A-pillar
S11behind dash panel, RH side
S12behind dash panel, centre
S13behind dash panel, centre
S15LH A-pillar
S16engine
S17LH A-pillar
S21behind dash panel, centre
S23in driver's door
S24engine compartment, front, RH side
S25engine compartment, front
S26engine
S27LH A-pillar
S31LH A-pillar
S33behind dash panel, centre
S34engine compartment, front, RH side
S35behind dash panel, RH side
S36RH A-pillar
S38behind dash panel, RH side
S48behind dash panel, LH side
S49behind dash panel, LH side
S60behind dash panel, centre
S61behind dash panel, RH side
S62engine
S63engine
S64engine
S65RH A-pillar
S66behind dash panel
S69in driver's door
S70LH A-pillar
S71LH A-pillar
S72LH A-pillar
S73in passenger's door
S74LH A-pillar
S75LH A-pillar

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