MAXIM 3000 II

Introduction

Satellite portable restrooms must be assembled according to approved assembly procedures. Avoid variations in assembly procedures which could adversely affect product life and warranty.

Preassembly

Inspect all items for damage. Verify quantities are correct (refer to page 4). Read through the entire instruction booklet before starting.

Important: Do not remove the shipping screw from the door until instructed.

Diagram Description: A diagram illustrates a screw securing the door of the portable restroom, labeled 'SHIPPING SCREW'.

Tools Required

Tools

• Cordless Drill
• 3/8" Hex Driver
• #10 (3/16") Drill Bit
• Pop Rivet Gun
• #2 Phillips Screwdriver
• Rubber Hammer

Optional Tools

• Side Cutter
• 5/16 X 12" Drill Bit
• Collar Stop #10 Drill Bit (1" Depth)
• Collar Stop #10 Drill Bit (3/8" Depth)
• 1-9/16" Hole Saw
• 4-1/8" Hole Saw

Diagram Description: A diagram shows drill bits with collar stops indicating specific depths for drilling, with measurements of 1.00 inch and 0.375 inch.

Helpful Hints

• Keep work area organized.
• Do not open all kit boxes at once; only open enough to assemble the units you are currently working on.
• Use toilet paper holders as parts bins when assembling multiple units.
• The assembly procedure is written for a single unit. For multiple units, consider an assembly line approach for efficiency.
• An apron with large pockets is useful for holding parts and tools.

Diagram Description: An illustration shows the portable restroom from above, with labels indicating FRONT, REAR, LEFT, and RIGHT. Text states that all directional references in the manual correspond to this illustration.

Parts Identification

Exploded Drawing

Diagram Description: An exploded view illustrates all components of the portable restroom assembly. Key parts are numbered for reference: 1. Base Assy - Impact Solid Floor, 2. Design - Maxim 3000 II Front Assy, 3. Design - Maxim 3000 II Panel, 5. Hood - Paperguard 3 Roll DGRY, 7. Roof - Maxim 3000 II Natural, 8. Seat - Elong MX2/MX3/TRS/HT BLK, 9. Tank - MX3 II DGRY Round VP, 10. Urinal - Maxim 3000 II DGRY, 11. Shelf - For 4" Vent Pipe DGRY, 12. Vent Pipe - 4 X 63 DGRY, 13. Handle, Plastic Hover, 14. Hasp - 3/16 Rivet Hole Door, 15. Hasp - 3/16 Rivet Hole Facing, 16. Hook, Flat Coat StNLS, 17. Rivet - Avdel Black, 18. Rivet - 3/16 T Peel, 19. Rivet - 3/16 Triflex Alum LF, 20. Rivet - #610 AAP, 21. Rivet - #68 StNLS, 22. Screw, #14 X 1-1/2 W/WSH Gold, 23. Spindle - Prgrd II 3 Roll Metal, 24. Washer, 3/16 Rivet StNLS, 25. Screw - #10 X 2 PH PH Tap, 26. Screw - #10 X 1 PHPN Tap Pltd.

Parts List

Notes: * Item #26 is used as a shipping screw in the Front Assembly. ** Items may be shipped in tank, Tank Package PN 24174.

Assembly Instructions

1. Ready Work Surface

Create a raised work surface by stacking bases or pallets. Place cardboard on top to prevent damage.

Place the Front Assembly on top of the work surface, with cardboard in place.

Place the Tank on the Front Assembly, with the seat opening facing left or right.

Note: The Tank will remain inside the restroom. See page 9 for further details.

Diagram Description: An illustration shows the portable restroom tank being placed onto the front assembly of the base.

2. Install Panels

Place the Panels on the Front Assembly, leaning them against the Tank.

Align the Panel and Front Assembly knuckles; they must be fully nested together.

Insert the Fiberglass Rod (Part #18681), angled end first, through all the knuckles. Ensure the rod is fully seated in the bottom knuckle.

Repeat this process for the remaining two panels (side and rear).

Note: If the rod will not insert, drill the top knuckle of the panel and front assembly using a 5/16" drill bit. Do not drill through the panel or front assembly walls.

Diagram Description: This section shows the process of attaching side panels to the front assembly. It illustrates aligning panel knuckles and inserting a fiberglass rod (Part #6, QTY 4). Instructions include 'PUSH' and 'SPIN' actions for rod insertion, and a note to 'Use hammer if needed'. A close-up view details the proper nesting of panel and front assembly knuckles.

3. Fasten Panels to Base

Note: If the unit includes a Handwash, refer to Handwash Installation Instructions (Part #22419) before proceeding.

A. Impact Base (Part #10034) Option

Note: Use the same process for the (10033) Grid Base.

Start with the Rear Panel. Place its bottom edge against the top of the spacer ribs at each corner. Center the panel using the centering bump as a reference.

Install five (5) Screws (Part #13860).

With the Side Panels against the top of the spacer ribs, install five (5) screws (Part #13860). Note the center panel using the centering bump.

Repeat the process for the remaining panel.

Note: Side panels must be flush with the spacing ribs at each corner. Do not overtighten screws.

Diagram Description: The diagram illustrates attaching panels to the impact base. It shows the base with 'SPACER RIBS' and a 'CENTER BUMP'. Screws (Part #22, QTY 15) are shown securing the panels to the base.

4. Fasten Front to Base

A. Impact Base (Part #10034) Option

Note: Use the same process for the (10033) Grid Base.

Install five (5) Screws (Part #13860).

Remove the shipping screw (Part #26). Save it for later (see page 11).

Open the door and install the final Screw (Part #13860).

Diagram Description: This diagram shows the front assembly being attached to the base. Screws (Part #22, QTY 6) are used for this step. The 'SHIPPING SCREW' (Part #26) is also indicated.

5. Install Hasps on Facing & Door

Align holes in Hasp (Part #13199) with Facing holes and insert two (2) Rivets (Part #11270) through the holes. Place two (2) Washers (Part #11315) on the rivets and secure.

Align holes in Hasp (Part #13197) with Door holes. Insert two (2) Rivets (Part #11270) through the holes. Place two (2) Washers (Part #11315) on the rivets and secure.

Diagram Description: Two diagrams illustrate the installation of hasps. The left diagram shows a 'FACING' component with a 'HASP' (Part #14) being attached using 'RIVETS' (Part #21, QTY 2) and 'WASHERS' (Part #24, QTY 2). The right diagram shows the 'DOOR' component with a 'HASP' (Part #15) attached similarly with 'RIVETS' (Part #21, QTY 2) and 'WASHERS' (Part #24, QTY 2).

6. Install Tank & Toilet Seat

Note: This step requires 2 people.

Place the Tank into the cradle opening in the Base.

Push and hold the tank down, or sit on the tank (Person 1).

Install four (4) Screws (Part #13860) from the outside (Person 2).

Diagram Description: The diagram shows the portable restroom tank being placed into its cradle within the base. It indicates the action 'PUSH TANK DOWN' and shows screws (Part #22, QTY 4) being used to secure the tank from the outside.

7. Install Seat

Install the Toilet Seat onto the Tank using the plastic bolts and nuts provided with the seat. Do not overtighten.

Diagram Description: An illustration shows the toilet seat (Part #8) being placed onto the installed tank.

8. Install Urinal

Locate the drill point in the side panel, approximately 36 inches above the floor.

Drill using a #10 drill bit with a Stop Collar set at 3/8". Caution: Drill through the first layer only.

Insert the Urinal drain tube into the 1-9/16" hole in the Tank and align it with the drilled panel hole.

Rivet using Rivet (Part #22199).

Transfer the drill hole through the Front Facing using a #10 drill bit, drilling at an angle (see diagram).

Rivet in place using Rivet (Part #11024) and Washer (Part #11315).

Diagram Description: Two diagrams illustrate the urinal installation. The first shows a drill bit with a stop collar drilling a hole in the side panel. The second shows the urinal drain tube being inserted and riveted (Part #19) into place. Another diagram shows a drill bit being used at an angle on the front facing, followed by a rivet (Part #20) and washer (Part #24) being used to secure it.

9. Install Paper Guard

Note: For restrooms with optional Handwash, see Option B below.

Option A: Standard Installation

Locate four (4) drill points on the right-hand panel (see diagram).

Drill with a #10 drill bit & Stop Collar set to 3/8".

Rivet the Paperguard (Part #22209) using four (4) Rivets (Part #18543) and four (4) Washers (Part #11315). Place washers under the rivet heads.

Install Spindle (Part #22310).

Option B: Installation with Handwash

Locate the Paperguard (Part #22209) on the left-hand panel (see diagram).

Mark four (4) hole locations.

Drill with a #10 drill bit & Stop Collar set to 3/8".

Rivet the Paperguard using four (4) Rivets (Part #18543) and four (4) Washers (Part #11315). Place washers under the heads of the rivets.

Install Spindle (Part #22310).

Diagram Description: Two diagrams illustrate the paper guard installation. The first shows the paper guard (Part #5) being attached to the right-hand panel with rivets (Part #18, QTY 4) and washers (Part #24, QTY 4). Dimensions of 4.75 inches [120.7mm] and 20.38 inches [517.6mm] are indicated. The second diagram shows the same process for the left-hand panel.

10. Install Handle on Door

Drill holes with a #10 bit and Stop Collar set at 3/8". Holes may be predrilled from the factory.

Align holes in the Handle (Part #16807) with the Door holes and rivet with two (2) black Rivets (Part #17030).

Diagram Description: The diagram shows the handle (Part #13) being attached to the door using rivets (Part #17, QTY 2).

11. Install Coat Hook Above Door

Drill a hole with a #10 bit and Stop Collar set at 3/8".

Align holes in the Coat Hook (Part #10891) with the hole.

Rivet with Rivet (Part #22199).

Diagram Description: The diagram illustrates the installation of the coat hook (Part #16) above the door, secured with a rivet (Part #19).

12. Install Roof on Unit

Place the Roof (Part #22191) onto the Restroom, pushing it firmly over the Vent pipe.

While pushing, rivet the roof and panel tightly together using sixteen (16) Rivets (Part #22199).

Diagram Description: The diagram shows the roof (Part #7) being placed onto the assembled unit and secured with rivets (Part #19, QTY 16).

13. Install Shelf on Vent Pipe

Install the shelf (Part #23832) onto the vent pipe (Part #14133).

Position the shelf 40 inches from the bottom of the pipe to the top of the shelf.

Diagram Description: A diagram shows the shelf (Part #11) being attached to the vent pipe (Part #12). A measurement indicates 40.0 inches [1016 mm] from the bottom of the pipe to the top of the shelf.

14. Install Vent Pipe and Align Shelf

Install the vent pipe (Part #14133) in the left rear corner through the roof.

Place the vent pipe into the vent pipe hole of the tank. Ensure the vent pipe is seated completely in the tank.

Install screw (Part #18098) in the recess shown on the tank, using a Phillips driver bit. Ensure the screw is level with the tank and installed through the tank to the vent pipe.

Center the shelf in the corner of the left and rear, positioned 40 inches above the tank top.

Transfer drill using a #10 drill bit and rivet in place with two (2) rivets (Part #22199) at the left and right recesses. Note: The center recess is for an optional coat hook.

Use the shipping screw (Part #22476) to secure the vent pipe to the roof exterior.

Diagram Description: This section shows the final assembly steps. It depicts the vent pipe (Part #12) being installed through the roof and into the tank. A screw (Part #25) secures the pipe to the tank. The shelf is shown aligned, and rivets (Part #19, QTY 2) secure it. The shipping screw (Part #26) is used to fasten the vent pipe to the roof exterior. A note indicates 'EQUAL SPACING OF SHELF'.