Autel AutoLink AL309 OBD-II Code Reader User Manual

Brand: Autel

Model: AL309

1. Safety Precautions and Warnings

To prevent personal injury or damage to vehicles and/or the code reader, read this instruction manual first and observe the following safety precautions at a minimum whenever working on a vehicle:

2. General Information

2.1 On-Board Diagnostics (OBD) II

The first generation of On-Board Diagnostics (called OBD I) was developed by the California Air Resources Board (CARB) and implemented in 1982 to monitor some of the emission control components on vehicles. As technology evolved and the desire to improve the On-Board Diagnostic system increased, a new generation of On-Board Diagnostic system was developed. This second generation of On-Board Diagnostic regulations, which was implemented in 1996, is called "OBD II". Under guidelines set forth by the EPA (Environmental Protection Agency) a standardized protocol was put in place. All automobile manufacturers selling cars in the US since 1996 must comply with OBD II requirements.

The OBD II system is designed to monitor emission control systems and key engine components by performing either continuous or periodic tests of specific components and vehicle conditions. When a problem is detected, the OBD II system turns on an amber warning lamp (MIL) on the vehicle instrument panel to alert the driver typically by the phrase of "Check Engine” or “Service Engine Soon”. The system will also store important information about the detected malfunction so that a technician can accurately find and fix the problem. Below are three pieces of such valuable information:

  1. If the Malfunction Indicator Light (MIL) is commanded 'on' or 'off'.
  2. Which, if any, Diagnostic Trouble Codes (DTCs) are stored;
  3. Readiness Monitor status.

2.2 Diagnostic Trouble Codes (DTCs)

OBD II Diagnostic Trouble Codes are codes that are stored by the on-board computer diagnostic system in response to a problem found in the vehicle. These codes identify a particular problem area and are intended to provide you with a guide as to where a fault might be occurring within a vehicle. OBD II Diagnostic Trouble Codes consist of a five-digit alphanumeric code. The first character, a letter, identifies which control system sets the code. The other four characters, all numbers, provide additional information on where the DTC originated and the operating conditions that caused it to set. Here below is an example to illustrate the structure of the digits:

DTC Example: P0202

Code TypeSystemsSub-systems
Generic (SAE): PO, BO, CO, U0,B=Body
C=Chassis
P=Powertrain
U=Network
1= Fuel and Air Metering
2= Fuel and Air Metering
3= Ignition System or Engine Misfire
4= Auxiliary Emission Controls
5= Vehicle Speed Control and Idle Controls
6= Computer Output Circuits
7= Transmission Controls
8= Transmission Controls
Manufacturer Specific: P1, P2 B1, B2 C1, C2 U1, U2Last two digits identify individual component within the system.

2.3 Location of the Data Link Connector (DLC)

The DLC (Data Link Connector or Diagnostic Link Connector) is the standardized 16-cavity connector where diagnostic code readers interface with the vehicle's on-board computer. The DLC is usually located beneath the dashboard, within 12 inches of the steering column on either side. It is under or around the driver's side for most vehicles. If Data Link Connector is not located under dashboard, a label should be there indicating location. For some Asian and European vehicles, the DLC is located behind the ashtray and the ashtray must be removed to access the connector. If the DLC cannot be found, refer to the vehicle's service manual for the location.

Figure 1-1: The DLC connector (left) can be found in the area of the car interior seen at right (black arrow).

2.4 OBD II Readiness Monitors

An important part of a vehicle's OBD II system are the Readiness Monitors, which are indicators used to find out if all of the emissions components have been evaluated by the OBD II system. They run periodic tests on specific systems and components to ensure that they are performing within allowable limits.

Currently, there are eleven OBD II I/M (Inspection Maintenance) Readiness Monitors defined by the U.S. Environmental Protection Agency (EPA). Not all monitors are supported by all vehicles and the exact number of monitors in any vehicle depends on the motor vehicle manufacturer's emissions control strategy.

Continuous Monitors -- The individual components are continuously tested by the vehicle's OBD II system, while others are tested only under specific vehicle operating conditions. The continuously monitored individual components listed below are always "OK" (ready). Once the vehicle is running, the OBD II system is continuously checking the individual components, monitoring key engine sensors, watching for engine misfire, and monitoring fuel demands. These continuous monitors are:

  1. Misfire monitoring - detects abnormal variations in the crankshaft velocity.
  2. Fuel System - monitors air/fuel ratio to ensure maximum fuel efficiency.
  3. Comprehensive Components (CCM) - monitors individual sensors and actuators.

Non-Continuous Monitors -- Unlike the continuous monitors, many emissions and engine system components use multiple sensors to ensure the integrity of each system listed below. These system monitors require the vehicle to be operated under specific conditions (engine speed, coolant temperature, duration of drive etc.) before the monitor is ready to be tested. These monitors are termed non-continuous monitors and are listed below:

  1. EGR System - Exhaust Gas Recirculation for reducing greenhouse gases.
  2. O2 Sensors - Used to monitor and adjust air/fuel mixture.
  3. Catalyst - Used to reduce exhaust emissions.
  4. Evaporative System - Used to monitor the integrity of fuel tank system.
  5. O2 Sensor Heater - Brings 02 sensor to correct operating temperature.
  6. Secondary air - Used to reduce exhaust emissions.
  7. Heated Catalyst - Brings catalyst to correct operating temperature.
  8. A/C system - monitors system for freon leaks.

2.5 OBD II Monitor Readiness Status

OBD II systems must indicate whether or not the vehicle's PCM's monitoring has completed testing on each emission component. Components that have been OBD II tested will be reported as "OK". The purpose of recording readiness status is to allow inspectors to determine if the vehicle's OBD II system has tested all the emissions systems. This is handy to know before bringing vehicle to a state emissions testing facility.

The powertrain control module (PCM) sets a monitor to "OK" after an appropriate drive cycle has been performed. The drive cycle that enables a monitor and sets readiness codes to "OK" varies for each individual monitor. Once a monitor is set as "OK", it will remain in this state. A number of factors, including erasing of diagnostic trouble codes (DTCs) with a code reader or a disconnected battery, can result in Readiness Monitors being set to "INC” (incomplete). Since the three continuous monitors are constantly evaluating, they will be reported as "OK" all of the time. As long as there are no DTCs stored in memory, the vehicle is running in accordance with the OBD II guidelines. If testing of a particular supported non-continuous monitor has not been completed or not tested, the monitor status will be reported as "INC” (incomplete).

In order for the OBD monitor system to become ready, the vehicle should be driven under a variety of normal operating conditions. These operating conditions may include a mix of highway driving and stop and go, city type driving, and at least one overnight-off period. For specific information on getting your vehicle's OBD monitor system ready, please consult your vehicle owner's manual.

2.6 OBD II Definitions

Powertrain Control Module (PCM) -- OBD II terminology for the on-board computer that controls the engine and the drive train.

Malfunction Indicator Light (MIL) -- Malfunction Indicator Light (Service Engine Soon, Check Engine) is a term used for the light on the instrument panel. It is to alert the driver and/or the repair technician that there is a problem with one or more of vehicle's systems and may cause emissions to exceed federal standards. If the MIL illuminates with a steady light, it indicates that a problem has been detected and the vehicle should be serviced as soon as possible. Under certain conditions, the dashboard light will blink or flash. This indicates a severe problem and flashing is intended to discourage vehicle operation. The vehicle onboard diagnostic system can not turn the MIL off until the necessary repairs are completed or the condition no longer exists.

DTC -- Diagnostic Trouble Code (DTC) that identify which section of the emission control system has malfunctioned.

Enabling Criteria -- Also termed Enabling Conditions. They are the vehicle-specific events or conditions that must occur within the engine before the various monitors will set, or run. Some monitors require the vehicle to follow a prescribed "drive cycle” routine as part of the enabling criteria. Drive cycles vary among vehicles and for each monitor in any particular vehicle.

OBD II Drive Cycle -- A specific mode of vehicle operation that provides conditions required to set all the readiness monitors applicable to the vehicle to the "ready" condition. The purpose of completing an OBD II drive cycle is to force the vehicle to run its onboard diagnostics. Some form of a drive cycle needs to be performed after DTCs have been erased from the PCM's memory or after the battery has been disconnected. Running through a vehicle's complete drive cycle will "set” the readiness monitors so that future faults can be detected. Drive cycles vary depending on the vehicle and the monitor that needs to be reset. For vehicle specific drive cycle, consult the vehicle's Owner's Manual.

Freeze Frame Data -- When an emissions related fault occurs, the OBD II system sets a code and records a snapshot of the vehicle operating parameters to help identify the problem. This set of values is referred to as Freeze Frame Data and may include important engine parameters such as engine RPM, vehicle speed, air flow, engine load, fuel pressure, fuel trim value, engine coolant temperature, ignition timing advance, or closed loop status.

2.7 OBD II Modes of Operation

Here is a basic introduction to the OBD II communication protocol.

Mode byte: The first byte in the stream is the mode number. There are 9 modes for diagnostic requests, so this first byte is from 1 to 9. The first byte in the response data bytes is this same number plus 64. For example, a mode 1 request would have the first data byte = 1, and the response would have the first data byte = 65. Here is a brief description of the modes:

Table 1: Comparison of AutoLink Tool Capabilities
ModeAutoLink AL309AutoLink Pro AL510
Mode 1*
Mode 2
Mode 3
Mode 4
Mode 5
Mode 6
Mode 7
Mode 8
Mode 9

* With on-screen graphing

3. Using the Code Reader

3.1 Tool Description - AL 309

1. OBD II CONNECTOR -- Connects the code reader to the vehicle's Data Link Connector (DLC).

2. LCD DISPLAY -- Indicates test results.

3. ENTER/EXIT BUTTON -- Confirms a selection (or action) from a menu list, or returns to previous menu.

4. SCROLL BUTTON -- Scrolls through menu items. It is also used to enter the system setup menu when pressed.

5. USB PORT -- Connects to computer to update the code reader (at bottom).

3.2 Specifications

  1. Display: Backlit, 128 x 64 pixel display
  2. Operating Temperature: 0 to 60°C (32 to 140 F°)
  3. Storage Temperature: -20 to 70°C (-4 to 158 F°)
  4. Power: 8 to 18 Volts provided via vehicle battery
  5. Dimensions:
    Length: 110.3 mm (4.34")
    Width: 69.5 mm (2.74")
    Height: 20.2 mm (0.80")
  6. 0.18Kg (0.39lb), GW: 0.21Kg (0.46lb)

3.3 Accessories Included

  1. User's Manual -- Instructions on tool operations.
  2. OBDII cable -- Provides tool power and communicates between tool and vehicle.
  3. USB update cable -- allows easy update via a PC and an internet connection.

3.4 Navigation Characters

Characters used to help navigate the code reader are:

3.5 Vehicle Power

The power of the code reader is provided via the vehicle Data Link Connector (DLC). Follow the steps below to turn on the code reader:

  1. Locate Data Link Connector on vehicle
  2. Connect the code reader's OBD II plug to the vehicle's Data Link Connector.
    • A plastic DLC cover may be found for some vehicles and you need to remove it before plugging the OBDII cable.

3.6 Product Setup

The code reader allows you to make the following adjustments and settings:

  1. Language: Selects desired language.
  2. Unit of measure: Sets the unit of measure English or Metric.
  3. Contrast adjustment: Adjusts the contrast of the LCD display.

Settings will remain until changes to the existing settings are made.

To enter the setup menu:
From the second startup screen, press SCROLL button to enter System Setup menu. Follow the instructions to make adjustments and settings as described in the following setup options.

System Setup Menu:

The number "1/4" to the upper right corner of the screen indicates total number of items under the menu and sequence of currently selected item.

Language Setup

Unit of Measurement

Contrast Adjustment

Exiting System Setup

3.7 Vehicle Coverage

The AutoLink™ AL309 OBD II/EOBD Code Reader is specially designed to work with all OBD II compliant vehicles, including those equipped with the next-generation protocol -- Control Area Network (CAN). It is required by EPA that all 1996 and newer vehicles (cars and light trucks) sold in the United States must be OBD II compliant and this includes all Domestic, Asian and European vehicles.

A small number of 1994 and 1995 model year gasoline vehicles are OBD II compliant. To verify if a 1994 or 1995 vehicle is OBD II compliant, check the Vehicle Emissions Control Information (VECI) Label which is located under the hood or by the radiator of most vehicles. If the vehicle is OBD II compliant, the label will designate “OBD II Certified". Additionally, Government regulations mandate that all OBD II compliant vehicles must have a "common" sixteen-pin Data Link Connector (DLC).

For your vehicle to be OBD II compliant it must have a 16-pin DLC (Data Link Connector) under the dash and the Vehicle Emission Control Information Label must state that the vehicle is OBD II compliant.

4. OBD II Diagnostics

When more than one vehicle control module is detected by the scan tool, you will be prompted to select the module where the data may be retrieved. The most often to be selected are the Powertrain Control Module [Engine] and Transmission Control Module [Transmission].

CAUTION: Do not connect or disconnect any test equipment with the ignition on, or with the engine running.

  1. Turn the engine off.
  2. Locate the vehicle's 16-pin Data Link Connector (DLC).
  3. Plug into the OBDII cable to the vehicle's DLC.
  4. Turn the ignition on. Engine can be off or running.
  5. Press ENTER/EXIT button to enter Diagnostic Menu. A sequence of messages displaying the OBDII protocols will be observed on the display until the vehicle protocol is detected.

If the code reader fails to communicate with the vehicle's ECU (Engine Control Unit), a “LINKING ERROR!” message shows up on the display.

If the “LINKING ERROR” message does not go away, there might be problems communicating with the vehicle. Contact your local distributor or the manufacturer's customer service department for assistance.

6) Once the correct OBD II protocol is detected, the Diagnostic Menu will be displayed.

4.1 System Status

Press ENTER to select #1 System Status, the following screen will be displayed if there is only one control module. Press SCROLL to exit System Status and return to the main Diagnostic Menu.

System Status Screen:

This screen displays the current (live) conditions of each of the eleven emissions monitors (see pg. 24). These monitors are continuously updated. Monitors N/A are those "not available" on the current vehicle. Monitors OK have completed their tests. Monitors INC have yet to be run (tested). Since this is a live screen which continuously updates, the vehicle can be driven until the monitors INC graph is empty of solid blocks. For more precise information on which monitors have been tested or not, see 4.6 Retrieving I/M Readiness Status on page 22.

If there is more than one control module available, the screen below will be displayed offering a choice of control modules. For example, Engine or Automatic Transmission Control module.

Control Module:

Select #7E8: Engine for OBD II Testing. *#7E9 is for Transmission.

4.2 Reading Codes

1) Use SCROLL button to select Read Codes from Diagnostic Menu and press ENTER/EXIT button.

diagnostic menu continued...

Control Module:

2) View DTCs and their definitions on screen.

P0115
$11 Pd 1/6 Generic
Engine Coolant Temperature
Sensor 1 Circuit

The control module number, sequence of the DTCs, total number of codes detected and type of codes (Generic or Manufacturer specific, Stored or Pending codes) will be observed on the upper right hand corner of the display.

3) If more than one DTC is found, use SCROLL button, as necessary, until all the codes have been shown up.

Vehicle Manufacturer:

4) Press ENTER/EXIT button to return to previous menu.

4.3 Erasing Codes

CAUTION: Though there is no harm in doing so, erasing the Diagnostic Trouble Codes will not only erase the codes from the vehicle's on-board computer, but also “Freeze Frame” data and manufacturer enhanced data. Freeze Frame data PIDs are information used to help the technician verify the condition at the time a fault is set. Further, the I/M Readiness Monitor Status, for all vehicle monitors, is reset to “INC" (incomplete) status.

diagnostic menu continued...

2) A warning message comes up asking for your confirmation.

Erase Codes:
Erase trouble codes!
Are you sure?
YES NO

3) If you want to proceed with erasing the codes, press the ENTER/EXIT button to erase.

4) Wait a few seconds or press any key to return to Diagnostic Menu.

4.4 Live Data

Viewing Data

The "View Data" function allows viewing of Parameter Identification Data (PIDs*) from the vehicle's computer module(s).

One of the most important benefits of the AL309 is the tool's ability to view live data. Live data includes values such as temperature, rpm, speed etc. Also, live data includes information such as fuel system status that is produced by vehicle inputs and outputs (sensors and actuators).

The AL 309 allows you to see the same data used by the vehicle's computer to make calculations necessary for conducting corrections and adjustments to particular vehicle systems.

PIDs have specific operating characteristics that identify them. The AL 309 provides PIDs for each module being tested.

1) To view live data, use scroll button to select Live Data from Diagnostic Menu and press ENTER button.

2) Wait a few moments while the scan tool accumulates the PID registry.

3) Use scroll button to view PID groups (4 per screen).

Live Data:

4.5 Viewing Freeze Frame Data

Freeze Frame Data allows the technician to view the vehicle's operating parameters at the moment a DTC (Diagnostic Trouble Code) is detected. For example, the parameters may include engine speed (RPM), engine coolant temperature (ETC), or vehicle speed sensor (VSS) etc. This information will aid the technician by allowing the parameters to be duplicated for diagnostic and repair purposes.

1) To view freeze frame, use SCROLL button to select View Freeze Frame from Diagnostic Menu and press ENTER/EXIT button.

2) Wait a few seconds while the code reader accumulates the Freeze Frame PID registry.

View Freeze Frame:
Reading PID.01
- Please Wait -

3) The retrieved information covers more than one screen. Use the SCROLL button, as necessary, until all data have been viewed.

View Freeze Frame:
DTCFRZF: P2770
FUELSYS1: OL
FUELSYS2: N/A
LOAD_PCT (%): 0.0

4) Press ENTER/EXIT to return to Diagnostic Menu.

4.6 Retrieving I/M Readiness Status

I/M Readiness function is used to check individual Emission System readiness tests on OBDII compliant vehicles. It is an excellent function to use prior to having a vehicle inspected for compliance to a state emissions program. CAUTION - by clearing trouble codes you also clear the readiness status for the individual emission system readiness tests. In order to reset these monitors, the vehicle must be driven through a complete drive cycle with no trouble codes in memory. Times for reset vary depending on vehicle.

Some latest vehicle models may support two types of I/M Readiness tests:

An I/M Readiness Status result of "INC” does not necessarily indicate that the vehicle being tested will fail the state I/M inspection. For some states, one or more such monitors may be allowed to be "Not Ready” to pass the emissions inspection.

1) Use SCROLL button to select I/M Readiness from Diagnostic Menu and press ENTER/EXIT.

2) Wait a few seconds while the code reader displays states of readiness monitors.

I/M Readiness:
Reading PID...
Please Wait

3) If the vehicle supports both types of tests, then both types shows on the screen for selection.

I/M Readiness:

4) Use SCROLL button to view the status of the MIL light (“ON” or “OFF) and the following monitors: (these monitors are for emissions systems)

Since DTCs Cleared:

5) If the vehicle supports readiness test of “This Drive Cycle", a screen of the following will be displayed:

This Drive Cycle:

The number "1/3" to the upper right corner of the screen indicates total number of screens the retrieved data cover and sequence of currently displayed data.

6) Press ENTER/EXIT button to return to previous menu.

4.7 Viewing Vehicle Information

The Vehicle Info. function enables retrieval of the Vehicle Identification No. (VIN), Calibration ID(s), Calibration Verification Nos. (CVNs) and In-use Performance Tracking on 2000 and newer vehicles that support Mode 9.

1) Use SCROLL button to select Vehicle Info. from Diagnostic Menu and press ENTER/EXIT button.

2) Wait a few seconds or press ENTER/EXIT button to continue.

Vehicle Info:
Turn key on
with engine off!
Press [ENTER] to con.

Control Module:

3) Wait a few seconds while the code reader reads vehicle information.

Vehicle Info:
Reading Info...
Please Wait

4) From Vehicle Info. menu, use SCROLL button to select an available items to view and press ENTER/EXIT button.

Vehicle Info:

5) View retrieved vehicle information on the screen.

Vehicle ID Number:
VIN: 2HGES16684H907941

6) Press ENTER/EXIT to return to previous menu.

4.8 Exiting the OBDII Test

1) To exit OBDII test, use SCROLL button to select Exit from Diagnostic Menu and press ENTER/EXIT button.

2) A warning message comes up asking your confirmation.

Exit Test:
Exit OBDII Test!
Are you sure?
YES NO

3) If you do want to exit OBDII test, press ENTER/EXIT button.

5. Warranty and Service

5.1 Limited One Year Warranty

Autel warrants to its customers that this product will be free from all defects in materials and workmanship for a period of one (1) year from the date of the original purchase, subject to the following terms and conditions:

  1. The sole responsibility of Autel under the Warranty is limited to either the repair or, at the option of Autel, replacement of the code reader at no charge with Proof of Purchase. The sales receipt may be used for this purpose.
  2. This warranty does not apply to damages caused by improper use, accident, flood, lightning, or if the product was altered or repaired by anyone other than the Manufacturer's Service Center.
  3. Autel shall not be liable for any incidental or consequential damages arising from the use, misuse, or mounting of the code reader.
  4. All information in this manual is based on the latest information available at the time of publication and no warranty can be made for its accuracy or completeness. Autel reserves the right to make changes at any time without notice.

5.2 Service Procedures

Appendix

Table 2: PID abbreviations and explanations

DTC_CNTNumber of DTCs StoredFUELSYS1Fuel System 1 Status (opn/clsd loop)
DTCFRZFDTC Freeze FrameFUELSYS2Fuel System 2 Status (opn/clsd loop)
LOAD_PCTCalculated Load Value (%)LOAD_ABS (%)Absolute Load Value
FRP(Kpa)Fuel Rail Pressure(Kilopascal)FRP(PSI)Fuel Rail Pressure(Gauge)
ETC(°F)Engine Coolant TemperatureFLI (%)Fuel Level Input
MIL_DIST(MI)Distance w/ Mil ActivatedMAP(KPA)Intake Manifold Absolute Pressure
SHRTFT1 (%)Short Term Fuel Trim-bank1*MAP(INHg)Intake Manifold Absolute Pressure
SHRTFT2 (%)Short Term Fuel Trim-bank2*RPM(/MIN)Engine Rpm
LONGFT1 (%)Long Term Fuel Trim-bank1*MAF(G/S)Mass Air Flow Sensor
LONGFT2 (%)Long Term Fuel Trim-bank2*VSS(MPH)Vehicle Speed Sensor
SPAR-ADVIgnition Timing AdvanceEQ_RATCommanded Equivalence Ratio
CLR_DIST(mi)Distance Since DTC ClearedIAT(°F)Intake Air Temperature
AIR_STATCommanded Secondary Air StatusOBDSUPOn-board Diagnostic System Supported
O2B1S1(V)O2 Sensor Output Voltage B1S1*O2B2S1(V)O2 Sensor Output Voltage B2S1*
O2B1S2(V)O2 Sensor Output Voltage B1S2*O2B2S2(V)O2 Sensor Output Voltage B2S2*
RUNTM(SEC)Time Since Engine StartEGR_PTC (%)Commanded EGR
EQ_RAT11Equivalence Ratio (Wide Range O2S) B1S1*EQ_RAT21Equivalence Ratio (wide range O2S)(B2S1)*
EQ_RAT12Equivalence Ratio (Wide Range O2S) B1S2*EQ_RAT22Equivalence Ratio (wide range O2S)(B2S2)*
MIL_TIMEMinute run by Engine While MIL activatedEVAP_PCT (%)Commanded Evaporative Purge
EGR_ERR (%)EGR ErrorWARM_UPSWarm-ups Since DTC Cleared
CLR_TIMETime since Diagnostic Trouble Code ClearVPWR(V)Control Module Voltage
EVAP_VP(Pa)Evap System Vapor PressureAAT(°F)Ambient Air Temperature
BARO(Kpa)Barometric PressureBARO(inHg)Barometric Pressure
O2S11(mA)O2 Sensor Current (wide range O2S) B1S1*O2S21(mA)O2 Sensor Current (wide range O2S) B2S1*
O2S12(mA)O2 Sensor Current (wide range O2S) B1S2*O2S22(mA)O2 Sensor Current (wide range O2S) B2S2*
CATEMP11(°F)Catalyst Temperature B1S1*CATEMP12(°F)Catalyst Temperature B1S2*
CATEMP21(°F)Catalyst Temperature B2S1*CATEMP22(°F)Catalyst Temperature B2S2*
TP (%)Absolute Throttle PositionTAC_PCT (%)Commanded Throttle Actuator Cntrl
TP_R (%)Relative Throttle PositionAPP_D (%)Accelerator Pedal Position D
TP_B (%)Absolute Throttle Position BAPP_E (%)Accelerator Pedal Position E
TP_C (%)Absolute Throttle Position CAPP_F (%)Accelerator Pedal Position F

* B = Bank, S = Sensor
(The location of Cylinder #1 designates the side of Bank 1 on the engine block.)

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