Installation Guide for Danfoss models including: VACON NXP Air Cooled, VACON, NXP Air Cooled, Air Cooled, Cooled
VACON NXP Air Cooled | Danfoss
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DocumentDocumentvacon® nx ac drives liquid-cooled drives heat exchanger application manual vacon · 1 INDEX Document code: DPD01890A Date edited: 5.8.2016 1. General .............................................................................................................................. 2 2. Control I/O ......................................................................................................................... 3 3. Parameter lists .................................................................................................................. 4 3.1 Monitoring values (Control keypad: menu M1).......................................................................... 4 3.2 Basic parameters (Control keypad: Menu M2 G2.1) ............................................................. 8 3.3 Input signals (Control keypad: Menu M2 G2.2) ..................................................................... 9 3.4 Output signals (Control keypad: Menu M2 G2.3)................................................................. 10 3.5 Drive control parameters (Control keypad: Menu M2 G2.4)............................................... 14 3.6 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)...................................... 14 3.7 Motor control parameters (Control keypad: Menu M2 G2.6).............................................. 15 3.8 Protections (Control keypad: Menu M2 G2.7)...................................................................... 16 3.9 Autorestart parameters (Control keypad: Menu M2 G2.8) ................................................. 17 3.10 PID control parameters (Control keypad: Menu M2 G2.9).................................................. 17 3.11 Flow control parameters (Control keypad: Menu M2 G2.10).............................................. 18 3.12 Fieldbus parameters (Control Keypad: Menu M2 G2.11)..................................................... 19 3.13 Keypad control (Control keypad: Menu M3)............................................................................. 20 3.14 System menu (Control keypad: M6) ......................................................................................... 20 3.15 Expander boards (Control keypad: Menu M7) ......................................................................... 20 4. Description of parameters ............................................................................................... 21 4.1 Keypad control parameters...................................................................................................... 52 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 2 · vacon General heat exchanger application 1. GENERAL This application is aimed to be used in the Vacon liquid-cooled AC drive inside the Heat exchanger unit. The idea with the application is to maintain a constant flow of coolant through the heat exchanger and through the Vacon liquid-cooled drive. The user sets a certain speed for the pump of the heat exchanger unit that produces a sufficient flow through the Vacon liquid-cooled drives to keep them cooled. This speed is NOT regulated but fixed by a parameter set value. The Vacon AC drive also handles the temperature of the water in the heat exchanger unit by regulating the valve that handles the coolant intake to the heat exchanger element (from the customer's system). This regulation is based on the temperature of the water in the pipes between the outlet of the heat exchanger pump and the inlet of the cooling element of the Vacon liquid-cooled drive. The actual value of the temperature for the regulation comes from a sensor called FSA11. This is a type of flow switch that measures both the temperature of the coolant and the flow in the pipes. If there is not enough flow in the pipe the sensor gives a signal that tells the drive to stop due to insufficient flow. Vacon NX AC drives can be connected to the Profibus DP using a fieldbus board. The AC drive can then be controlled, monitored and programmed from the Host system. Profibus fieldbus board (OPT-C5) is normally included in the delivery of Vacon NX liquid-cooled drive Heat Exchanger Solution. The Profibus fieldbus board must be installed in slot E on the control board of the AC drive. For more information on the Profibus fieldbus board, see Vacon OPTC3/C5 Profibus Option Board User Manual. The standard delivery also includes I/O boards OPT-A1 (placed in slot A), OPT-A2 (placed in slot B) and OPT-B5 (placed in slot C or D). The application, however, offers you more signals than the standard set of I/O boards allows you to connect. If you wish to use one additional analogue input signal and/or two additional analogue output signals, we recommend you to order Vacon I/O board OPT-B4 and place it in the last free board slot (C or D). Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 1 Control I/O vacon · 3 2. CONTROL I/O Reference potentiometer, 1...10 k OPT-A1 Terminal 1 +10Vref 2 AI1+ 2-wire transmitter Actual value I (0)4...20 mA + 3 AI14 AI2+ 5 AI2- 6 +24V 7 GND 8 DIN1 9 DIN2 Signal Reference output Analogue input, voltage range 0--10V DC I/O Ground Analogue input, current range 0--20mA Control voltage output I/O ground Start/Stop Control place A (PID controller) Flow fault Description Voltage for potentiometer, etc. Pressure, outlet (pump) Ground for reference and controls Temperature Voltage for switches, etc. max 0.1 A Ground for reference and controls Contact closed = start NO/NC programmable 10 DIN3 External fault (programmable) 11 CMA Common for DIN 1--DIN 3 Contact open = External fault Connect to GND or +24V 12 +24V Control voltage output 13 GND I/O ground 14 DIN4 Pump 1 15 DIN5 Pump 2 16 DIN6 Sequence, 2-pump system Voltage for switches (see #6) Ground for reference and controls Forced or single run Combined with DIN1 Forced or single run Combined with DIN1 Combined with DIN1 READY RUN 17 CMB Common for DIN4--DIN6 Connect to GND or +24V mA 18 AO1+ Output frequency 19 AO1- Analogue output 20 DO1 Digital output Programmable Range 0--20 mA/RL, max. 500 Programmable READY Open collector, I50mA, U48 VDC OPT-A2 21 RO1 Relay output 1 Programmable 22 RO1 RUN 23 RO1 24 RO2 Relay output 2 Programmable 220 25 RO2 FAULT VAC 26 RO2 OPT-B5 22 RO1 Relay output 1 23 RO1 COOLING OK 25 RO2 Relay output 2 26 RO2 PUMP 1 28 RO3 Relay output 3 29 RO3 PUMP 2 Table 1. Heat exchanger application I/O configuration example (with 2-wire transmitter). Jum per block X 3 : CAN grounding Jum per block X 4 : CAN termina tion Connected to shield N ot connected to shield Terminated = Factory default N ot terminated 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 2 4 · vacon Parameter lists 3. PARAMETER LISTS On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 21 to 52. Column explanations: Code = Location indication on the keypad; Shows the operator the present param. number Parameter = Name of parameter Min = Minimum value of parameter Max = Maximum value of parameter Unit = Unit of parameter value; Given if available Default = Value preset by factory Cust = Customer's own setting ID = ID number of the parameter = In parameter row: Use TTF method to program these parameters. = On parameter code: Parameter value can only be changed after the FC has been stopped. 3.1 Monitoring values (Control keypad: menu M1) The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product's user manual for more information. Code Parameter V1.1 Output frequency V1.2 Frequency reference V1.3 Motor speed V1.4 Motor current V1.5 Motor torque V1.6 Motor power V1.7 Motor voltage V1.8 DC link voltage V1.9 Unit temperature V1.10 Analogue input 1 V1.11 Analogue input 2 V1.12 Analogue input 3 V1.13 Analog Output1 V1.14 DIN1, DIN2, DIN3 V1.15 DIN4, DIN5, DIN6 V1.16 RO1, RO2, RO3 V1.17 RO4, RO5, RO6 V1.18 Temp reference V1.19 Actual temperature V1.20 Temp error value V1.21 PID output V1.22 Inlet pressure Table 2. Monitoring values Unit ID Hz 1 Hz 25 rpm 2 A3 %4 %5 V6 V7 °C 8 V 13 mA 14 1543 26 15 16 1516 1574 °C 1500 °C 1501 °C 1502 % 23 bar 1511 Description Output frequency to motor Frequency reference to motor control Motor speed in rpm Calculated shaft torque Motor shaft power Heatsink temperature AI1 AI2 AI3 Digital input statuses Digital input statuses Relay output statuses Relay output statuses In % of the max. output value PT11 Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 5 3.1.1 FB Monitor Code Parameter Unit ID V1.23.1 Motor Current A 45 V1.23.2 Fault History 37 V1.23.3 Status Word 43 V1.23.4 Status Word 2 1800 V1.23.5 Fault Word 1 1172 V1.23.6 Fault Word 2 1173 V1.23.7 Warning Word 1 1174 V1.23.8 Fault Word 10 1202 V1.23.9 Warning Word 10 1269 Table 3. Monitoring values (G1.24 FB Monitor) Description Motor current with one decimal Last active fault code Application status word Application status word 2 General fault word 1 General fault word General warning word Heat exchanger specific faults Heat exchanger specific warnings 3.1.1.1 Status Word, ID43 Description b0 b1 Ready b2 Run b3 Fault b4 b5 b6 Run enable b7 Warning b8 b9 b10 RO4 status b11 RO5 status b12 Run request b13 Motor regulator active b14 b15 Cooling OK Table 4. Status Word Comment 3.1.1.2 Status Word 2, ID1800 Give this status word to Vacon personnel in case of problems with running the application. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 6 · vacon 3.1.1.3 Fault Word 1, ID1172 Description b0 Over current b1 Over voltage b2 Under voltage b3 Motor stalled b4 b5 Motor underload b6 Unit over temperature b7 Motor over temperature b8 Input phase b9 b10 b11 Keypad or PC communication b12 Fieldbus communication b13 b14 Slot communication b15 4 mA Table 5. Fault Word 1 Comment F1 F2 F9 F15 F17 F16 F10 F52 F53 F54 F50 3.1.1.4 Fault Word 2, ID1173 Description b0 Output phase b6 External fault b9 IGBT Table 6. Fault Word 2 Comment F11 F51 (fault or warning) F41 3.1.1.5 Warning Word 1, ID1174 Description b0 Motor stalled b1 Motor over temperature b2 Motor underload b3 Input phase b4 Output phase b8 Unit temperature b9 4 mA b15 Keypad communication Table 7. Warning Word 1 Comment F15 F16, F29 (fault or warn) F17 F10 F11 F50 F52 Parameter lists Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists 3.1.1.6 Fault Word 10, ID1202 Description b0 b1 b2 b3 b4 b5 Over temperature b6 b7 Inlet pressure low b8 Flow Table 8. Fault Word 10 Comment F85 (warning) F88 F87 3.1.1.7 Warning Word 10, ID1269 Description b0 b1 b2 b3 Inlet pressure low b4 Over temperature b5 Low temperature b6 Table 9. Warning Word 10 Comment F82 F83 F86 vacon · 7 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 8 · vacon Parameter lists 3.2 Basic parameters (Control keypad: Menu M2 G2.1) Code P2.1.1 Parameter Min Frequency Min Max Unit Default 0.00 Par. 2.1.2 Hz 25.00 P2.1.2 Max Frequency Par. 2.1.1 320.00 Hz 50.00 P2.1.3 Acceleration time 1 0.1 3000.0 s 1.0 P2.1.4 Deceleration time 1 0.1 3000.0 s P2.1.5 Current limit 0 2 x IH A P2.1.6 Nominal voltage of the motor 180 690 V P2.1.7 Nominal frequency of the motor 30.00 320.00 Hz P2.1.8 Nominal speed of the motor 300 20 000 rpm P2.1.9 Nominal current of the motor 0.4 x IH 2 x IH A P2.1.10 Motor cos 0.30 1.00 P2.1.11 Start function 0 1 1.0 IL 400V 50.00 1440 IH 0.85 0 P2.1.12 Stop function 0 3 0 P2.1.13 U/f optimization 0 1 P2.1.14 I/O reference P2.1.15 Preset speed1 P2.1.16 Automatic restart 0 1 0.00 Par. 2.1.2 Hz 0 1 P2.1.17 Parameter conceal 0 1 Table 10. Basic parameters G2.1 0 0 10.00 0 1 Cust ID Note 101 NOTE: If fmax > than the 102 motor synchronous speed, check suitability for motor and drive system NOTE: If PID-controller is 103 used, Acceleration time 2 (par. 2.4.3) is automatically applied NOTE: If PID-controller is 104 used, Deceleration time 2 (par. 2.4.4) is automatically applied 107 110 111 Check the rating plate of the motor The default applies for a 4- 112 pole motor and a nominal size AC drive. 113 Check the rating plate of the motor. 120 Check the rating plate of the motor 505 0=Ramp 1=Flying start 0=Coasting 506 1=Ramp 2=Ramp+Run enable coast 3=Coast+Run enable ramp 109 0=Not used 1=Automatic torque boost 117 0=Keypad reference 1=Fieldbus reference 105 731 0=Not used 1=Automatic restart 115 0=All parameters visible 1=Basic group (G2.1) visible Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 9 3.3 Input signals (Control keypad: Menu M2 G2.2) Code Parameter Min P2.2.1 DIN2 input 0 P2.2.2 DIN3 function 0 P2.2.3 DIN6 Function 0 P2.2.4 AI1 signal range 0 P2.2.5 AI1 supervision 0 P2.2.6 AI1 custom minimum setting 0.00 P2.2.7 AI1 custom maximum setting 0.00 Max 1 10 1 3 1 P2.2.6 100.00 Unit Default Cust ID Note 1 1590 0=Normally open 1=Normally closed 0=Motor pot. UP(cc) 1=Reverse 2=External fault CC 3=External fault OC 4=Fault reset 3 301 5=Run enable 6=Preset speed 1 7=DC brake cmnd 8=PID disable 9=PID disable, go to preset speed 10=PID keypad ref 2 0 1572 0=Preset Speed 1 1=Fault Reset 0=Signal range 0-20mA 1 379 1=Signal range 4-20mA 2=0-10V 3=2-10V 0 1544 % 0.00 380 % 100.00 381 P2.2.8 AI1 inversion 0 1 0 P2.2.9 AI1 filter time 0.00 10.00 s 1.00 P2.2.10 AI2 signal range 0 1 1 P2.2.11 AI2 supervision 0 1 1 P2.2.12 AI2 custom minimum setting 0.00 P2.2.6 % 0.00 P2.2.13 AI2 custom maximum setting 0.00 100.00 % 100.00 P2.2.14 AI2 inversion 0 1 0 P2.2.15 AI2 filter time 0.00 10.00 s 1.00 P2.2.16 AI3 signal selection 0 59 P2.2.17 AI3 signal range 0 1 1 P2.2.18 AI3 supervision 0 1 0 P2.2.19 AI3 custom minimum setting 0.00 P2.2.18 % 0.00 P2.2.20 AI3 custom maximum setting P2.2.17 100.00 % 100.00 P2.2.21 AI3 inversion 0 1 0 P2.2.22 AI3 filter time 0.00 10.00 s 1.00 P2.2.23 Keypad control reference 0 1 0 P2.2.24 Fieldbus control reference 0 1 1 387 378 390 1545 391 0=Not inverted 1=Inverted 0=No filtering 0=Signal range 0-20mA 1=Signal range 4-20mA 392 398 389 1558 1520 1546 1517 0=Not inverted 1=Inverted 0=No filtering TTF programming method 0=Signal range 0-20mA 1=Signal range 4-20mA 1518 1529 1526 121 122 0=Not inverted 1=Inverted 0=No filtering Keypad freq ref selection: 0=Reference from Keypad 1=FB reference Fieldbus frequency reference selection: 0=Reference from Keypad 1=FB reference Table 11. Input signals, G2.2 *Remember to place jumpers of block X2 accordingly. See the product's user manual. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 10 · vacon Parameter lists 3.4 Output signals (Control keypad: Menu M2 G2.3) 3.4.1 Analogue output 1 Code Parameter Min Max P2.3.1.1 Analogue output 1 function 0 13 P2.3.1.2 Analogue output 1 filter time 0.00 10.00 P2.3.1.3 Analogue output 1 inversion 0 1 P2.3.1.4 Analogue output 1 minimum 0 1 P2.3.1.5 Analogue output 1 scale 10 1000 Table 12. Analogue output 1 signals Unit Default Cust ID Note 0=Not used 1=Output freq. (0--fmax) 2=Freq. reference (0--fmax) 3=Motor speed (0--Motor nominal speed) 4=Motor current (0--InMotor) 5=Motor torque (0--TnMotor) 6=Motor power (0--PnMotor) 13 307 7=Motor voltage (0-UnMotor) 8=DC-link volt (0--1000V) 9=PI controller temp ref 10=PI contr. act. temp. 11=PI contr. temperature error value 12=PI controller output 13=Pressure from PT11, pump inlet s 1.00 308 0=No filtering 0 309 0=Not inverted 1=Inverted 1 310 0=0 mA 1=4 mA % 100 311 3.4.2 Analogue output 2 Code Parameter Min Max P2.3.2.1 Analogue output 2 function 0 13 P2.3.2.2 Analogue output 2 filter time 0.00 P2.3.2.3 Analogue output 2 inversion 0 P2.3.2.4 Analogue output 2 minimum 0 P2.3.2.5 Analogue output 2 scale 10 10.00 1 1 1000 Table 13. Analogue output 2 signals Unit Default Cust ID Note 0=Not used 1=Output freq. (0--fmax) 2=Freq. reference (0--fmax) 3=Motor speed (0--Motor nominal speed) 4=Motor current (0--InMotor) 5=Motor torque (0--TnMotor) 6=Motor power (0--PnMotor) 10 1530 7=Motor voltage (0-UnMotor) 8=DC-link volt (0--1000V) 9=PID controller ref. value 10=PI contr. act. temp 11=PI contr. temperature error value 12=PI controller output 13=Pressure from PT11, pump inlet s 1.00 1531 0=No filtering 0 1532 0=Not inverted 1=Inverted 0 1533 0=0 mA 1=4 mA % 100 1534 Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 11 3.4.3 Analogue output 3 Code Parameter Min Max P2.3.3.1 Analogue output 3 function 0 13 P2.3.3.2 Analogue output 3 filter time 0.00 P2.3.3.3 Analogue output 3 inversion 0 P2.3.3.4 Analogue output 3 minimum 0 P2.3.3.5 Analogue output 3 scale 10 10.00 1 1 1000 Table 14. Analogue output 3 signals 3.4.4 Relay output 1 Code Parameter Min Max P2.3.4.1 Relay output 1 signal selection P2.3.4.2 Relay output 1 function 0 18 P2.3.4.3 Relay output 1 inversion 0 1 Table 15. Relay output 1 signals Unit Default 4 s 1.00 0 0 % 100 Unit Default B.1 2 0 Cust ID 1535 1536 1537 1538 1539 Note 0=Not used 1=Output freq. (0--fmax) 2=Freq. reference (0--fmax) 3=Motor speed (0--Motor nominal speed) 4=Motor current (0--InMotor) 5=Motor torque (0--TnMotor) 6=Motor power (0--PnMotor) 7=Motor voltage (0-UnMotor) 8=DC-link volt (0--1000V) 9=PID controller ref. value 10=PI contr. act. temp 11=PI contr. temperature error value 12=PID controller output 13=Pressure from PT11, pump inlet 0=No filtering 0=Not inverted 1=Inverted 0=0 mA 1=4 mA Cust ID 1549 313 1540 Note 0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=FC overheat warning 6=Ext. fault or warning 7=Ref. fault or warning 8=Warning 9=Reversed 10=Preset speed 1 11=At speed 12=Mot. regulator active 13=OP freq. limit superv.1 14=Control place: IO 15=Thermistor fault/warn. 16=Actual value supervision 17=Cooling OK 18=Alarm latched 0=Not inverted 1=Inverted 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 12 · vacon Parameter lists 3.4.5 Relay output 2 Code Parameter Min Max P2.3.5.1 Relay output 2 signal selection P2.3.5.2 Relay output 2 function 0 18 P2.3.5.3 Relay output 2 inversion 0 1 Table 16. Relay output 2 signals 3.4.6 Relay output 3 Code Parameter Min Max P2.3.6.1 Relay output 3 signal selection P2.3.6.2 Relay output 3 function 0 3 P2.3.6.3 Relay output 3 inversion 0 1 Table 17. Relay output 3 signals 3.4.7 Relay output 4 Code Parameter Min Max P2.3.7.1 Relay output 4 signal selection P2.3.7.2 Relay output 4 function 0 3 P2.3.7.3 Relay output 4 inversion 0 1 Table 18. Relay output 4 signals Unit Default Cust ID Note B.2 1550 0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=FC overheat warning 6=Ext. fault or warning 7=Ref. fault or warning 8=Warning 3 1513 9=Reversed 10=Preset speed 1 11=At speed 12=Mot. regulator active 13=OP freq. limit superv.1 14=Control place: IO 15=Thermistor fault/warn. 16=Actual value supervision 17=Cooling OK 18=Alarm latched 0 1541 0=Not inverted 1=Inverted Unit Default Cust ID Note D.1 1551 0=Not used 1 1515 1=Cooling OK 2=Pump 1 3=Pump 2 0 1542 0=Not inverted 1=Inverted Unit Default Cust ID Note D.2 1552 0=Not used 2 1553 1=Cooling OK 2=Pump 1 3=Pump 2 0 1554 0=Not inverted 1=Inverted Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 13 3.4.8 Relay output 5 Code Parameter Min Max P2.3.8.1 Relay output 5 signal selection P2.3.8.2 Relay output 5 function 0 3 P2.3.8.3 Relay output 5 inversion 0 1 Table 19. Relay output 5 signals Unit Default Cust ID Note D.3 1555 0=Not used 3 1556 1=Cooling OK 2=Pump 1 3=Pump 2 0 1557 0=Not inverted 1=Inverted 3.4.9 Relay output 6 Code Parameter Min Max P2.3.9.1 Relay output 6 signal selection P2.3.9.2 Relay output 6 function 0 18 P2.3.9.3 Relay output 6 inversion 0 1 Table 20. Relay output 6 signals Unit Default Cust ID Note A.1 1573 0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=FC overheat warning 6=Ext. fault or warning 7=Ref. fault or warning 8=Warning 3 1567 9=Reversed 10=Preset speed 1 11=At speed 12=Mot. regulator active 13=OP freq. limit superv.1 14=Control place: IO 15=Thermistor fault/warn. 16=Actual value supervision 17=Cooling OK 18=Alarm latched 0 1568 0=Not inverted 1=Inverted 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 14 · vacon Parameter lists 3.5 Drive control parameters (Control keypad: Menu M2 G2.4) Code Parameter Min P2.4.1 Ramp 1 shape 0.0 Max Unit Default Cust 10.0 s 0.0 P2.4.2 Brake chopper 0 3 0 P2.4.3 DC braking current 0.4 x IH 2 x IH A IH P2.4.4 DC braking time at stop 0.00 600.00 s 0.00 Frequency to start P2.4.5 DC braking during 0.10 10.00 Hz 1.50 ramp stop P2.4.6 DC braking time at start 0.00 600.00 s 0.00 P2.4.7 Flux brake 0 1 0 P2.4.8 Flux braking current 0.4 x IH 2 x IH A IH Table 21. Drive control parameters, G2.4 ID Note 500 0=Linear >0=S-curve ramp time 0=Disabled 1=Used when running 504 2=External brake chopper 3=Used when stopped/ running 507 508 0=DC brake is off at stop 515 516 0=DC brake is off at start 520 0=Off 1=On 519 3.6 Prohibit frequency parameters (Control keypad: Menu M2 G2.5) Code Parameter Min Max Unit P2.5.1 Prohibit frequency range 1 low limit 0.00 Par. 2.5.2 Hz P2.5.2 Prohibit frequency range 1 high limit 0.00 Par. 2.1.2 Hz P2.5.3 Prohibit acc./dec. ramp 0.1 10.0 Times P2.5.4 Output frequency limit 1 supervision 0 2 P2.5.5 Output frequency limit 1; Supervised value 0.00 Par. 2.1.2 Hz Table 22. Prohibit frequency parameters, G2.5 Default 0.00 0.00 1.0 0 0.00 Cust ID Note 509 0=Not used 510 0=Not used 518 0=No limit 315 1=Low limit supervision 2=High limit supervision 316 Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 15 3.7 Motor control parameters (Control keypad: Menu M2 G2.6) Code Parameter Min Max Unit Default Cust P2.6.1 Motor control mode 0 1 0 P2.6.2 U/f ratio selection 0 3 0 P2.6.3 Field weakening point 8.00 320.00 Hz 50.00 P2.6.4 Voltage at field weakening point 10.00 200.00 % 100.00 P2.6.5 U/f curve midpoint frequency 0.00 par. P2.6.4 Hz 50.00 P2.6.6 U/f curve midpoint voltage 0.00 100.00 % 100.00 P2.6.7 Output voltage at zero frequency 0.00 40.00 % Varies P2.6.8 Switching frequency 1.0 Varies kHz Varies P2.6.9 Overvoltage controller 0 1 1 P2.6.10 Undervoltage controller 0 1 1 Table 23. Motor control parameters, G2.6 ID Note 600 0=Frequency control 1=Speed control 0=Linear 108 1=Squared 2=Programmable 3=Linear with flux optim. 602 603 n% x Unmot 604 n% x Unmot 605 Parameter max. value = par. 2.6.5 606 n% x Unmot 601 See Table 31 for exact values 607 0=Not used 1=Used (no ramping) 608 0=Not used 1=Used 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 16 · vacon Parameter lists 3.8 Protections (Control keypad: Menu M2 G2.7) Code Parameter Min Max Unit Default P2.7.1 Response to 4mA reference fault 0 3 1 P2.7.2 Response to external fault 0 3 P2.7.3 Input phase supervision 0 3 P2.7.4 Response to undervoltage fault 1 3 P2.7.5 Output phase supervision 0 3 P2.7.6 Earth fault protection 0 3 P2.7.7 Thermal protection of the motor 0 3 P2.7.8 Motor ambient temperature factor 100.0 100.0 % P2.7.9 Motor cooling factor at zero speed 0.0 150.0 % P2.7.10 Motor thermal time constant 1 200 min P2.7.11 Motor duty cycle 0 100 % P2.7.12 Stall protection 0 3 P2.7.13 P2.7.14 Stall current Stall time limit 0.1 InMotor x 2 A 1.00 120.00 s P2.7.15 Stall frequency limit 1.0 Par. 2.1.2 Hz P2.7.16 Underload protection 0 3 P2.7.17 Field weakening area load 10 150 % P2.7.18 Zero frequency load 5.0 150.0 % P2.7.19 Underload protection time limit 2 600 s P2.7.20 Response to thermistor fault 0 3 P2.7.21 Response to fieldbus fault 0 3 P2.7.22 Resp. to slot fault 0 3 1 0 2 2 2 2 0.0 40.0 Varies 100 1 IL 15.00 25.0 0 50 10.0 20 0 2 2 Actual value P2.7.23 supervision 0 4 0 function P2.7.24 Actual value supervision limit 0 P2.7.25 Actual value supervision delay 0 Table 24. Protections, G2.7 100.0 % 10.0 3600 s 5 Cust ID Note 0=No response 700 1=Warning 2=Fault,stop acc. to 2.1.12 3=Fault,stop by coasting 701 See par. ID700 730 See par. ID700 1=Warning 727 2=Fault,stop acc. to 2.1.12 3=Fault,stop by coasting 702 See par. ID700 703 See par. ID700 704 See par. ID700 705 706 707 708 709 See par. ID700 710 711 712 713 See par. ID700 714 715 716 732 See par. ID700 733 See par. ID700 734 See par. ID700 0=Not used 1=If below limit: Warning 735 2=If above limit: Warning 3=If below limit: Fault 4=If above limit: Fault 736 737 Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 17 3.9 Autorestart parameters (Control keypad: Menu M2 G2.8) Code P2.8.1 P2.8.2 Parameter Wait time Trial time Min Max Unit Default Cust 0.10 10.00 s 0.50 0.00 60.00 s 30.00 P2.8.3 Start function 0 2 0 Table 25. Autorestart parameters, G2.8 ID Note 717 718 0=Ramp 719 1=Flying start 2=According to par. 2.1.11 3.10 PID control parameters (Control keypad: Menu M2 G2.9) Code Parameter Min Max P2.9.1 PID activation 0 1 P2.9.2 PID reference 0 2 P2.9.3 Actual value 1 selection 0 2 P2.9.4 P2.9.5 P2.9.6 P2.9.7 P2.9.8 PID controller gain PID controller Itime PID controller Dtime Actual value 1 minimum scale Actual value 1 maximum scale 0.0 0.00 0.00 1000.0 1000.0 1000.0 320.00 10.00 1000.0 1000.0 P2.9.9 Error value inversion 0 1 P2.9.10 Dead band 0 P2.9.11 Dead band delay 0 10.00 100.00 Table 26. PID control parameters, G2.9 Unit Default Cust ID Note 1 163 0=Not used 1=PID control activated 0=PID ref from Keypad control page, par. 3.4 0 332 1=PID ref from Keypad control page, par 3.5 2=PID ref from fieldbus (ProcessDataIN 1) 0=AI1 signal (c-board) 1 334 1=AI2 signal (c-board) 2=Fieldbus ProcessDataIN2 % 100.0 118 0=No part P used s 5.00 119 320.00=No part I used s 0.00 132 0=No part D used % 0.0 336 0=No minimum scaling % 100.0 0 °C 0.0 s 10.0 337 100=No maximum scaling 340 1575 1576 0=No inversion 1=Inversion 0=Not Used 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 18 · vacon Parameter lists 3.11 Flow control parameters (Control keypad: Menu M2 G2.10) Code Parameter Min Max Unit P2.10.1 Constant speed Par. 2.1.1 Par. 2.1.1 Hz P2.10.2 Coolant inlet pressure, minimum 0.00 Par. 2.10.3 bar P2.10.3 Coolant inlet pressure, maximum Par. 2.10.2 30.00 bar P2.10.4 Coolant inlet pressure, alarm limit 0.00 100.00 bar P2.10.5 Coolant inlet pressure, fault limit 0.00 100.00 bar P2.10.6 Coolant inlet pressure, supervision 0 1 P2.10.7 Temperature sensor, minimum value 0.00 Par. 2.10.7 °C P2.10.8 Temperature sensor, maximum value Par. 2.10.6 100.00 °C Coolant outlet P2.10.9 temperature alarm, 0.00 100.00 °C lower limit Coolant outlet P2.10.10 temperature alarm, 0.00 100.00 °C higher limit Coolant outlet P2.10.11 temperature fault, 0.00 100.00 °C higher limit P2.10.12 Autochange interval 0 169 h P2.10.13 Delayed fault 1 30 s Table 27. Flow control parameters, G2.10 Default 50.00 0.00 10.00 1.00 2.00 0 0.00 100.00 22.00 30.00 40.00 169 2 Cust ID 1514 1504 Note 1505 1570 1571 1569 0=Off (No sensor) 1=On (Sensor installed) 1509 1510 1591 1594 1595 1599 1503 0=Test mode 169=Single motor, no change Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Parameter lists vacon · 19 3.12 Fieldbus parameters (Control Keypad: Menu M2 G2.11) Code Parameter Min P2.11.1 Fieldbus data out 1 selection 0 Max 10000 P2.11.2 Fieldbus data out 2 selection 0 10000 P2.11.3 Fieldbus data out 3 selection 0 10000 P2.11.4 Fieldbus data out 4 selection 0 10000 P2.11.5 Fieldbus data out 5 selection 0 P2.11.6 Fieldbus data out 6 selection 0 P2.11.7 Fieldbus data out 7 selection 0 P2.11.8 Fieldbus data out 8 selection 0 10000 10000 10000 10000 Table 28. Fieldbus parameters, G2.11 Unit Default Cust 1501 2 45 1511 1 4 5 37 ID Note 852 Choose monitoring data with parameter ID 853 Choose monitoring data with parameter ID 854 Choose monitoring data with parameter ID 855 Choose monitoring data with parameter ID 856 Choose monitoring data with parameter ID 857 Choose monitoring data with parameter ID 858 Choose monitoring data with parameter ID 859 Choose controlled data with parameter ID 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 3 20 · vacon Parameter lists 3.13 Keypad control (Control keypad: Menu M3) The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the product's User Manual. Code Parameter Min Max Unit P3.1 Control place 1 3 R3.2 Keypad reference Par. 2.1.1 Par. 2.1.2 Hz P3.3 Direction (on keypad) 0 1 R3.6 Stop button 0 1 R3.4 PID reference Par. 2.10.6 Par. 2.10.7 °C R3.5 PID reference 2 Par. 2.10.6 Par. 2.10.7 °C Table 29. Keypad control parameters, M3 Default 1 0 1 25.00 0.00 Cust ID Note 1=I/O terminal 125 2=Keypad 3=Fieldbus 123 0=Forward 1=Reverse 0=Limited function of 114 Stop button 1=Stop button always enabled 3.14 System menu (Control keypad: M6) For parameters and functions related to the general use of the AC drive, such as application and language selection, customised parameter sets or information about the hardware and software, see the product's User manual. 3.15 Expander boards (Control keypad: Menu M7) The M7 menu shows the expander and option boards attached to the control board and boardrelated information. For more information, see the product's User Manual. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 3 Description of parameters vacon · 21 4. DESCRIPTION OF PARAMETERS On the following pages you will find the parameter descriptions arranged according to the individual ID number of the parameter. A shaded parameter ID number (e.g. 418 Motor potentiometer UP) indicates that the TTF programming method is applied to this parameter (see All-in-One Application Manual). Some parameter names are followed by a number code indicating the "All in One" applications in which the parameter is included. If no code is shown the parameter is available in all applications. See below. The parameter numbers under which the parameter appears in different applications are also given. 101 Minimum frequency 102 Maximum frequency (2.1.1) (2.1.2) Defines the frequency limits of the AC drive. The maximum value for these parameters is 320 Hz. The software will automatically check the values of parameters ID105, ID106 and ID728. 103 Acceleration time 1 104 Deceleration time 1 (2.1.3) (2.1.4) These limits correspond to the time required for the output frequency to accelerate from the zero frequency to the set maximum frequency (par. ID102). 105 Preset speed 1 (2.1.15) Parameter values are automatically limited between the minimum and maximum frequencies (par. ID101, ID102). 107 Current limit (2.1.5) This parameter determines the maximum motor current from the AC drive. The parameter value range differs from size to size. When this parameter is changed the stall current limit (ID710) is internally calculated to 90% of current limit. 108 U/f ratio selection (2.6.2) Linear: 0 Squared: 1 The voltage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the nominal voltage is supplied to the motor. Linear U/f ration should be used in constant torque applications. Use this default setting if there is no special need for another setting. The voltage of the motor changes following a squared curve form with the frequency in the area from 0 Hz to the field weakening point where the nominal voltage is also supplied to the motor. The motor runs undermagnetised below the field weakening point and produces less torque and electromechanical noise. Squared U/f ratio can be used in applications where torque demand of the load is proportional to the square of the speed, e.g. in centrifugal fans and pumps. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 22 · vacon U[V] Un ID603 Default: Nominal voltage of the motor Description of parameters Field weakening point Linear Squared Default: Nominal frequency of the motor f[Hz] NX12K07 Figure 1. Linear and squared change of motor voltage Programmable U/f curve: 2 The U/f curve can be programmed with three different points. Programmable U/f curve can be used if the other settings do not satisfy the needs of the application. Un ID603 U[V] Default: Nominal voltage of the motor Field weakening point ID605 (Def. 10%) ID606 (Def. 1.3%) Default: Nominal frequency of the motor f[Hz] ID604 (Def. 5 Hz) ID602 NX12K08 Figure 2. Programmable U/f curve Linear with flux optimisation: 3 The AC drive starts to search for the minimum motor current in order to save energy, lower the disturbance level and the noise. This function can be used in applications with constant motor load, such as fans, pumps etc. 109 U/f optimisation (2.1.13) Automatic torque boost The voltage to the motor changes automatically which makes the motor produce sufficient torque to start and run at low frequencies. The voltage increase depends on the motor type and power. Automatic torque boost can be used in applications where starting torque due to starting friction is high, e.g. in conveyors. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 23 EXAMPLE: What changes are required to start with load from 0 Hz? First set the motor nominal values (Parameter group 2.1). Option 1: Activate the Automatic torque boost. Option 2: Programmable U/f curve To get torque you need to set the zero point voltage and midpoint voltage/frequency (in parameter group 2.6) so that the motor takes enough current at low frequencies. First set par. ID108 to Programmable U/f curve (value 2). Increase zero point voltage (ID606) to get enough current at zero speed. Set then the midpoint voltage (ID605) to 1.4142*ID606 and midpoint frequency (ID604) to value ID606/100%*ID111. NOTE! In high torque low speed applications it is likely that the motor will overheat. If the motor has to run a prolonged time under these conditions, special attention must be paid to cooling the motor. Use external cooling for the motor if the temperature tends to rise too high. 110 Nominal voltage of motor (2.1.6) Find this value Un on the rating plate of the motor. This parameter sets the voltage at the field weakening point (ID603) to 100% * UnMotor. Note also used connection Delta/Star. 111 Nominal frequency of motor (2.1.7) Find this value fn on the rating plate of the motor. This parameter sets the field weakening point (ID602) to the same value. 112 Nominal speed of motor (2.1.8) Find this value nn on the rating plate of the motor. 113 Nominal current of motor (2.1.9) Find this value In on the rating plate of the motor. 115 Parameter conceal With this parameter you can hide all other parameter groups except the basic parameter group (P2.1). Note! The factory default of this parameter is 1, i.e. all parameter groups except P2.1 are hidden. The other parameter groups cannot be browsed or edited before the value of this parameter is set to 0. 0 = Disabled (all parameter groups can be browsed with the keypad) 1 = Enabled (only the basic parameters, P2.1, can be browsed with the keypad) 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 24 · vacon Description of parameters 117 I/O frequency reference selection (2.1.14) Defines which frequency reference source is selected when controlled from the I/O control place. 0 = Keypad reference (Menu M3) 1 = Fieldbus reference 118 PID controller gain (2.9.4) This parameter defines the gain of the PID controller. If the value of the parameter is set to 100% a change of 10% in the error value causes the controller output to change by 10%. If the parameter value is set to 0 the PID controller operates as ID-controller. See examples at parameter ID132 below. 119 PID controller I-time (2.9.5) The parameter ID119 defines the integration time of the PID controller. If this parameter is set to 1.00 second a change of 10% in the error value causes the controller output to change by 10.00%/s. If the parameter value is set to 0.00 s the PID controller will operate as PD controller. See examples at parameter ID132 below. 120 Motor cos phi (2.1.10) Find this value "cos phi" on the rating plate of the motor. 121 Keypad frequency reference selection (2.2.22) Defines which frequency reference source is selected when controlled from the keypad. 0 Reference from keypad (Freq Ref) 1 Reference from fieldbus 122 Fieldbus frequency reference selection (2.2.23) Defines which frequency reference source is selected when controlled from the fieldbus. 0 Reference from keypad (Freq Ref) 1 Reference from fieldbus 132 PID controller D-time (2.9.6) The parameter ID132 defines the derivation time of the PID controller. If this parameter is set to 1.00 second a change of 10% in the error value during 1.00 s causes the controller output to change by 10.00%. If the parameter value is set to 0.00 s the PID controller will operate as PI controller. See examples below. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 25 Example 1: In order to reduce the error value to zero, with the given values, the AC drive output behaves as follows: Given values: Par. 2.1.12, P = 0% Par. 2.1.13, I-time = 1.00 s Par. 2.1.14, D-time = 0.00 s Error value (setpoint process value) = 10.00% Min freq. = 0 Hz Max freq. = 50 Hz In this example, the PID controller operates practically as I-controller only. According to the given value of parameter 2.1.13 (I-time), the PID output increases by 5 Hz (10% of the difference between the maximum and minimum frequency) every second until the error value is 0. Hz PID output Error value 10% I-Part=5 Hz/s 10% I-Part=5 Hz/s 10% I-Part=5 Hz/s 10% I-Part=5 Hz/s Error=10% I-Part=5 Hz/s 1s t NX12k70 Figure 3. PID controller function as I-controller. Example 2: Given values: Par. 2.1.12, P = 100% Par. 2.1.13, I-time = 1.00 s Par. 2.1.14, D-time = 1.00 s Error value (setpoint process value) = ±10% Min freq. = 0 Hz Max freq. = 50 Hz As the power is switched on, the system detects the difference between the setpoint and the actual process value and starts to either raise or decrease (in case the error value is negative) the PID output according to the I-time. Once the difference between the setpoint and the process value has been reduced to 0 the output is reduced by the amount corresponding to the value of parameter 2.1.13. In case the error value is negative, the AC drive reacts reducing the output correspondingly. See Figure 4. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 26 · vacon Hz Description of parameters D-part D-part D-part PID output Error value P-part=5 Hz Error=10% Error= -10% P-part= -5 Hz t NX12k69 Figure 4. PID output curve with the values of Example 2. Example 3: Given values: Par. 2.1.12, P = 100% Par. 2.1.13, I-time = 0.00 s Par. 2.1.14, D-time = 1.00 s Error value (setpoint process value) = ±10%/s Min freq. = 0 Hz Max freq. = 50 Hz As the error value increases, also the PID output increases according to the set values (D-time = 1.00s) Hz PID output Error value D-part=10%=5,00 Hz D-part= -10%= -5,00 Hz P-part=100% *PID error = 5,00Hz/s 10% 1,00 s NX12k72 t Figure 5. PID output with the values of Example 3. 163 PID activation (2.9.1) Activate the PID control by setting value 1 for this parameter. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 27 301 DIN3 function (2.2.2) This parameter has 10 selections. The default value is 3. 0 Motor potentiometer UP Contact closed: Reference increases until the contact is opened. 1 Enable PID reference 2 Contact open: PID controller reference selected with parameter R3.4. Contact closed: PID controller keypad reference 2 selected with parameter R3.5. 2 External fault Contact closed: Fault is displayed and motor stopped when the input is active 3 External fault Contact open: Fault is displayed and motor stopped when the input is not active 4 Fault reset Contact closed: All faults reset 5 Run enable Contact open: Start of motor disabled Contact closed: Start of motor enabled 6 Preset speed 7 DC-braking command Contact closed: In Stop mode, the DC braking operates until the contact is opened Output frequency ID515 t t DIN3 DIN3 RUN STOP NX12K83 RUN STOP NX12K83 a) DIN3 as DC-brake command input and stop-mode = Ramp b) DIN3 as DC-brake command input and stop-mode = Coasting Figure 6. DIN3 as DC-brake command input: a) Stop mode = Ramp, b) Stop mode = coasting 8 PID disable 9 PID disabled; go to Preset speed 10 PID keypad reference 2 307 Analogue output 1 function (2.3.1.1) This parameter selects the desired function for the analogue output 1 signal. 0 Not used 1 Output frequency (0--fmax) 2 Frequency reference (0--fmax) 3 Motor speed (0--Motor nominal speed) 4 Motor current (0--Motor nominal current) 5 Motor torque (0--Motor nominal torque) 6 Motor power (0--Motor nominal power) 7 Motor voltage (0--Motor nominal voltage) 8 DC-link voltage (0--Motor nominal voltage) 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 28 · vacon Description of parameters 9 PI controller temperature reference 10 PI controller actual temperature (from FSA11) 11 PI controller error value of the temperature 12 PI controller output 13 Pressure from PT11, pump inlet 308 Analogue output 1 filter time (2.3.1.2) Defines the filtering time of the analogue output signal. Setting this parameter value 0 will deactivate filtering. 309 Analogue output 1 inversion Inverts the analogue output signal: (2.3.1.3) Maximum output signal = Minimum set value Minimum output signal = Maximum set value See parameter ID311 below. 310 Analogue output 1 minimum (2.3.1.4) Defines the signal minimum to either 0 mA or 4 mA (living zero). Note the difference in analogue output scaling in parameter ID311 (Figure 7). 0 Set minimum value to 0 mA 1 Set minimum value to 4 mA 311 Analogue output 1 scale Scaling factor for analogue output. (2.3.1.5) Analogue output current 20 mA ID311 = 200% ID311 = 100% 12 mA 10 mA ID311 = 50% ID310 = 1 4 mA Max. value of signal ID310 = 0 selected by ID307 0 mA 0 0.5 1.0 NX12K18 Figure 7. Analogue output scaling Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 29 313 Relay output 1 function (2.3.4.2) Setting value 0 = Not used Signal content Out of operation 1 = Ready The AC drive is ready to operate 2 = Run The AC drive operates (motor is running) 3 = Fault A fault trip has occurred 4 = Fault inverted A fault trip has not occurred 5 = FC overheat warning The heat-sink temperature exceeds +70°C 6 = External fault or warning 7 = Reference fault or warning 8 = Warning Fault or warning depending on par. ID701 Fault or warning depending on par. ID700 - if analogue reference is 4--20 mA and signal is <4mA Always if warning exists 9 = Reversed The reverse command has been selected 10 = Preset speed 1 The preset speed has been selected with digital input 11 = At speed The output frequency has reached the set reference 12 = Motor regulator activated 13 = Output frequency limit supervision 14 = Control from I/O terminals 15 = Thermistor fault or warning (Appl.2) 16 = Actual value supervision 17 = Cooling OK Overvoltage or overcurrent regulator was activated The output frequency goes outside the set supervision low limit/high limit (see parameter ID's 315 and 316 below) I/O control mode selected (in menu M3) The thermistor input of option board indicates overtemperature. Fault or warning depending on par. ID732. Actual value supervision is active Table 30. Output signals via relay outputs RO1 and RO2. 315 Output frequency limit supervision function 0 No supervision 1 Low limit supervision 2 High limit supervision (2.5.4) If the output frequency goes under/over the set limit (ID316) this function generates a warning message via the relay output RO1 or RO2 depending on the settings of parameters ID313 and ID1513. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 30 · vacon Description of parameters 316 Output frequency limit supervision value (2.5.5) Selects the frequency value supervised by parameter ID315. See Figure 8. f[Hz] ID316 ID315 = 2 t Example: 21 RO1 22 RO1 23 RO1 21 RO1 22 RO1 23 RO1 21 RO1 22 RO1 23 RO1 Figure 8. Output frequency supervision NX12K19 332 PID controller reference signal (2.9.2) Defines which frequency reference place is selected for the PID controller. 0 Reference from keypad (PID reference 1, Menu M3, par. R3.4) 1 Reference from keypad (PID reference 2, Menu M3, par. R3.5) 2 Fieldbus reference (FBProcessDataIN1) 334 Actual value selection (2.9.3) 0 AI1 (control board) 1 AI2 (control board) 2 Fieldbus (FBProcessDataIN2) 336 Actual value 1 minimum scale (2.9.7) Sets the minimum scaling point for Actual value. Scaled input signal [%] See 100 ID336 = 30% ID337 = 80% Figure 9. NX12 k34.fh1 1 337 Actual value 1 maximum scale (2.9.8) Sets the maximum scaling point for Actual value. See 30 0 0 3,0 0 6,0 4 8,8 Figure 9. Analogue 80 100 input [%] 8,0 10,0 V 16,0 20,0 mA 16,8 20,0 mA Figure 9. Example of actual value signal scaling Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 31 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 32 · vacon Description of parameters 340 PID error value inversion (2.9.9) This parameter allows you to invert the error value of the PID controller (and thus the operation of the PID controller). 0 No inversion 1 Inverted 378 AI1 signal filter time (2.2.8) When this parameter is given a value greater than 0 the function that filters out disturbances % from the incoming analogue signal is activated. 100% Long filtering time makes the regulation response slower. See Figure 10. 63% Unfiltered signal Filtered signal ID378 Figure 10. AI1 signal filtering t [s] NX12K74 379 AI1 signal range 0 Signal range 0...20 mA 1 Signal range 4...20 mA 2 Signal range 0...10 V 3 Signal range 2...10 V (2.2.3) 380 AI1 custom setting minimum 381 AI1 custom setting maximum (2.2.5) (2.2.6) These parameters set the analogue input signal for any input signal span between 0.00...100.00%. However, the max value of par. ID380 cannot be greater than the value set for parameter ID381, and the min value of par. ID381 cannot be smaller than the max value of par. ID380. Note: Parameter ID379 AI1 signal range is inactivated if ID380 0% or ID381 100%. See also Figure 11. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters 387 AI1 signal inversion (2.2.7) If this parameter = 0, no inversion of analogue signal takes place. AO signal vacon · 33 Max ID379 = 0 AI1 = 0--20mA Min 0 ID380 ID381 AI1 100% NX12K71 Figure 11. AI1 no signal inversion If this parameter = 1 inversion of analogue signal takes place. AO signal 389 AI2 signal filter time See parameter ID378. 390 AI2 signal range 0 Signal range 0...20 mA 1 Signal range 4...20 mA Max ID320 = 0 AI1 = 0--20mA Min AI1 0 ID380 ID381 100% NX12K73 Figure 12. AI1 signal inversion (2.2.14) (2.2.9) 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 34 · vacon Description of parameters 391 AI2 custom setting minimum 392 AI2 custom setting maximum See parameters ID380 and ID381. (2.2.11) (2.2.12) 398 AI2 signal inversion See parameter ID387. (2.2.13) 500 Acceleration/Deceleration ramp 1 shape (2.4.1) The start and end of acceleration and deceleration ramps can be smoothed with these parameters. Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal. Setting a value 0.1...10 seconds for this parameter produces an S-shaped acceleration/ deceleration. The acceleration time is determined with parameters ID103/ID104. [Hz] ID103, ID104 ID500 ID500 [t] NX12K20 Figure 13. Acceleration/Deceleration (S-shaped) 504 Brake chopper (2.4.2) 0 = No brake chopper used 1 = Brake chopper in use and tested when running. Can be tested also in READY state 2 = External brake chopper (no testing) 3 = Used and tested in READY state and when running When the AC drive is decelerating the motor, the inertia of the motor and the load are fed into an external brake resistor. This enables the AC drive to decelerate the load with a torque equal to that of acceleration (provided that the correct brake resistor has been selected). See separate Brake resistor installation manual. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 35 505 Start function (2.1.11) Ramp: 0 The AC drive starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time. (Load inertia or starting friction may cause prolonged acceleration times). Flying start: 1 The AC drive is able to start into a running motor by applying a small torque to motor and searching for the frequency corresponding to the speed the motor is running at. Searching starts from the maximum frequency towards the actual frequency until the correct value is detected. Thereafter, the output frequency will be increased/decreased to the set reference value according to the set acceleration/deceleration parameters. Use this mode if the motor is coasting when the start command is given. With the flying start it is possible to ride through short mains voltage interruptions. 506 Stop function (2.1.12) Coasting: 0 The motor coasts to a halt without any control from the AC drive, after the Stop command. Ramp: 1 After the Stop command, the speed of the motor is decelerated according to the set deceleration parameters. If the regenerated energy is high it may be necessary to use an external braking resistor for faster deceleration. Normal stop: Ramp/ Run Enable stop: coasting 2 After the Stop command, the speed of the motor is decelerated according to the set deceleration parameters. However, when Run Enable is selected, the motor coasts to a halt without any control from the AC drive. Normal stop: Coasting/ Run Enable stop: ramping 3 The motor coasts to a halt without any control from the AC drive. However, when Run Enable signal is selected, the speed of the motor is decelerated according to the set deceleration parameters. If the regenerated energy is high it may be necessary to use an external braking resistor for faster deceleration. 507 DC-braking current (2.4.3) Defines the current injected into the motor during DC-braking. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 36 · vacon Description of parameters 508 DC-braking time at stop (2.4.4) Determines if braking is ON or OFF and the braking time of the DC-brake when the motor is stopping. The function of the DC-brake depends on the stop function, parameter ID506. 0 DC-brake is not used >0 DC-brake is in use and its function depends on the Stop function, (param. ID506). The DC-braking time is determined with this parameter. Par. ID506 = 0; Stop function = Coasting: After the stop command, the motor coasts to a stop without control of the AC drive. With DC-injection, the motor can be electrically stopped in the shortest possible time, without using an optional external braking resistor. The braking time is scaled according to the frequency when the DC-braking starts. If the frequency is the nominal frequency of the motor, the set value of parameter ID508 determines the braking time. When the frequency is 10% of the nominal, the braking time is 10% of the set value of parameter ID508. fout fout fn fn Output frequency Motor speed Output frequency DC-braking ON 0,1 x fn Motor speed DC-braking ON t t t = 1 x Par. ID508 t = 0,1 x Par. ID508 RUN STOP RUN STOP Figure 14. DC-braking time when Stop mode = Coasting. NX12K21 Par. ID506 = 1; Stop function = Ramp: After the Stop command, the speed of the motor is reduced according to the set deceleration parameters, as fast as possible, to the speed defined with parameter ID515, where the DC-braking starts. The braking time is defined with parameter ID508. If high inertia exists, it is recommended to use an external braking resistor for faster deceleration. See Figure 15. fout par. ID515 RUN STOP Motor speed Output frequency DC-braking t t = Par. ID508 NX12K23 Figure 15. DC-braking time when Stop mode = Ramp Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters 509 Prohibit frequency area 1; Low limit 510 Prohibit frequency area 1; High limit (2.5.1) (2.5.2) In some systems it may be necessary to avoid certain frequencies because of mechanical resonance problems. With these parameters it is possible to set limits for the "skip frequency" region. See Figure 16. Output frequency [Hz] vacon · 37 ID509 ID510 Reference [Hz] NX12K33 Figure 16. Example of prohibit frequency area setting. 515 516 518 limits DC-braking frequency at stop (2.4.5) The output frequency at which the DC-braking is applied. See Figure 16. DC-braking time at start (2.4.6) DC-brake is activated when the start command is given. This parameter defines the time before the brake is released. After the brake is released, the output frequency increases according to the set start function by parameter ID505. Acceleration/deceleration ramp speed scaling ratio between prohibit frequency 23457 (2.5.3, 2.5.7) Defines the acceleration/deceleration time when the output frequency is between the selected prohibit frequency range limits (parameters ID509 and ID510). The ramping speed (selected acceleration/ deceleration time 1 or 2) is multiplied with this factor. E.g. value 0.1 makes the acceleration time 10 times shorter than outside the prohibit frequency range limits. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 38 · vacon Description of parameters fout [Hz] Par. ID510 Par. ID509 Par. ID518 = 0,2 Par. ID518 = 1,2 Time [s] NX12k81 Figure 17. Ramp speed scaling between prohibit frequencies 519 Flux braking current (2.4.8) Defines the flux braking current value. The value setting range depends on the used application. 520 Flux brake (2.4.7) Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed. When braking is needed, the frequency is reduced and the flux in the motor is increased, which in turn increases the motor's capability to brake. Unlike DC braking, the motor speed remains controlled during braking. The flux braking can be set ON or OFF. 0 = Flux braking OFF 1 = Flux braking ON Note: Flux braking converts the energy into heat at the motor, and should be used intermittently to avoid motor damage. 600 Motor control mode (2.6.1) 0 Frequency control: The I/O terminal and keypad references are frequency references and the AC drive controls the output frequency (output frequency resolution = 0.01 Hz) 1 Speed control: The I/O terminal and keypad references are speed references and the AC drive controls the motor speed compensating the motor slip (accuracy ± 0.5%). Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 39 601 Switching frequency (2.6.8) Motor noise can be minimised using a high switching frequency. Increasing the switching frequency reduces the capacity of the AC drive unit. The range of this parameter depends on the size of the AC drive: Type 0016--0061 NX_5 0072--2300 NX_5 0170--1500 NX_6 Min. [kHz] 1.0 1.0 1.0 Max. [kHz] 10,0 10.0 6.0 Table 31. Size-dependent switching frequencies Default [kHz] 10.0 3.6 1.5 Note! The actual switching frequency might be reduced down to 1.5kHz by thermal management functions. This has to be considered when using sine wave filters or other output filters with a low resonance frequency. 602 Field weakening point (2.6.3) The field weakening point is the output frequency at which the output voltage reaches the set (ID603) maximum value. 603 Voltage at field weakening point (2.6.4) Above the frequency at the field weakening point, the output voltage remains at the set maximum value. Below the frequency at the field weakening point, the output voltage depends on the setting of the U/f curve parameters. See parameters ID109, ID108, ID604 and ID605. When the parameters ID110 and ID111 (nominal voltage and nominal frequency of the motor) are set, the parameters ID602 and ID603 are automatically given the corresponding values. If you need different values for the field weakening point and the maximum output voltage, change these parameters after setting the parameters ID110 and ID111. 604 U/f curve, middle point frequency (2.6.5) If the programmable U/f curve has been selected with parameter ID108 this parameter defines the middle point frequency of the curve. See Figure 2. 605 U/f curve, middle point voltage (2.6.6) If the programmable U/f curve has been selected with the parameter ID108 this parameter defines the middle point voltage of the curve. See Figure 2. 606 Output voltage at zero frequency (2.6.7) If the programmable U/f curve has been selected with the parameter ID108 this parameter defines the zero frequency voltage of the curve. NOTE: If the value of parameter ID108 is changed this parameter is set to zero. See Figure 2. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 40 · vacon Description of parameters 607 Overvoltage controller (2.6.9) These parameters allow the under-/overvoltage controllers to be switched out of operation. This may be useful, for example, if the mains supply voltage varies more than 15% to +10% and the application will not tolerate this over-/undervoltage. In this case, the regulator controls the output frequency taking the supply fluctuations into account. 0 Controller switched off 1 Controller switched on = Minor adjustments of OP frequency are made 608 Undervoltage controller (2.6.10) See par. ID607. Note: Over-/undervoltage trips may occur when controllers are switched out of operation. 0 Controller switched off 1 Controller switched on = Minor adjustments of OP frequency are made 700 Response to the 4mA reference fault (2.7.1) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting A warning or a fault action and message is generated if the 4...20 mA reference signal is used and the signal falls below 3.5 mA for 5 seconds or below 0.5 mA for 0.5 seconds. The information can also be programmed into relay outputs RO1 or RO2. 701 Response to external fault (2.7.2) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting A warning or a fault action and message is generated from the external fault signal in the programmable digital input DIN3. The information can also be programmed into relay outputs RO1 or RO2. 702 Output phase supervision (2.7.5) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting Output phase supervision of the motor ensures that the motor phases have an approximately equal current. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 41 703 Earth fault protection (2.7.6) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting Earth fault protection ensures that the sum of the motor phase currents is zero. The overcurrent protection is always working and protects the AC drive from earth faults with high currents. 704 Motor thermal protection (2.7.7) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting If tripping is selected the drive will stop and activate the fault stage. Deactivating the protection, i.e. setting parameter to 0, will reset the thermal stage of the motor to 0%. 705 Motor thermal protection: Motor ambient temp. factor The factor can be set between -100.0%...100.0%. (2.7.8) 706 Motor thermal protection: Motor cooling factor at zero speed (2.7.9) The current can be set between 0--150.0% x InMotor. This parameter sets the value for thermal current at zero frequency. See Figure 18. The default value is set assuming that there is no external fan cooling the motor. If an external fan is used this parameter can be set to 90% (or even higher). Note: The value is set as a percentage of the motor name plate data, par. ID113 (Nominal current of motor), not the drive's nominal output current. The motor's nominal current is the current that the motor can withstand in direct on-line use without being overheated. Pcooling 100% Overload area IT If you change the parameter Nominal current of motor, this parameter is automatically restored to the default value. Par. ID706=40% Setting this parameter does not affect the maximum output current of the drive which is determined by parameter ID107 alone. 0 fn f NX12k62 Figure 18. Motor thermal current IT curve 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 42 · vacon Description of parameters 707 Motor thermal protection: Time constant (2.7.10) This time can be set between 1 and 200 minutes. This is the thermal time constant of the motor. The bigger the motor, the bigger the time constant. The time constant is the time within which the calculated thermal stage has reached 63% of its final value. The motor thermal time is specific to the motor design and it varies between different motor manufacturers. If the motor's t6time (t6 is the time in seconds the motor can safely operate at six times the rated current) is known (given by the motor manufacturer) the time constant parameter can be set basing on it. As a rule of thumb, the motor thermal time constant in minutes equals to 2xt6. If the drive is in stop stage the time constant is internally increased to three times the set parameter value. The cooling in the stop stage is based on convection and the time constant is increased. See also Figure 19. 708 Motor thermal protection: Motor duty cycle (2.7.11) Defines how much of the nominal motor load is applied. The value can be set to 0%...100%. Motor temperature 105% Motor current I/IT Trip area Fault/warning par. ID704 Time constant T*) Motor temperature = (I/IT)2 x (1-e-t/T) *) Changes by motor size and adjusted with parameter ID707 Figure 19. Motor temperature calculation Time NX12k82 709 Stall protection (2.7.12) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting Setting the parameter to 0 will deactivate the protection and reset the stall time counter. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters 710 Stall current limit (2.7.13) The current can be set to 0.0...2*IH. For a stall stage to occur, the current must have exceeded this limit. See Figure 20. The software does not allow entering a greater value than 2*IH. If parameter ID107 Nominal current limit of motor is changed, this parameter is automatically calculated to 90% of the current limit. vacon · 43 I Stall area Par. ID710 f Par. ID712 NX12k63 Figure 20. Stall characteristics settings 711 Stall time (2.7.14) This time can be set between 1.0 and 120.0s. This is the maximum time allowed for a stall stage. The stall time is counted by an internal up/down counter. If the stall time counter value goes above this limit the protection will cause a trip (see ID709). Stall time counter Par. ID711 Trip area Trip/warning par. ID709 Stall No stall Time NX12k64 Figure 21. Stall time count 712 Stall frequency limit (2.7.15) The frequency can be set between 1-fmax (ID102). For a stall state to occur, the output frequency must have remained below this limit. 713 Underload protection (2.7.16) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting If tripping is set active the drive will stop and activate the fault stage. Deactivating the protection by setting the parameter to 0 will reset the underload time counter to zero. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 44 · vacon Description of parameters 714 Underload protection, field weakening area load (2.7.17) The torque limit can be set between 10.0--150.0 % x TnMotor. This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point. See Figure 22. Par. ID714 Torque If you change parameter ID113 (Motor nominal current) this parameter is automatically restored to the default value. Par. ID715 5 Hz Underload area Fieldweakening point par. ID602 f NX12k65 Figure 22. Setting of minimum load 715 Underload protection, zero frequency load (2.7.18) The torque limit can be set between 5.0--150.0 % x TnMotor. This parameter gives value for the minimum torque allowed with zero frequency. See Figure 22. If you change the value of parameter ID113 (Motor nominal current) this parameter is automatically restored to the default value. 716 Underload time (2.7.19) This time can be set between 2.0 and 600.0 s. This is the maximum time allowed for an underload state to exist. An internal up/down counter counts the accumulated underload time. If the underload counter value goes above this limit the protection will cause a trip according to parameter ID713). If the drive is stopped the underload counter is reset to zero. See Figure 23. Underload time counter Par. ID716 Trip area Trip/warning par. ID713 Time Underload No underl. NX12k66 Figure 23. Underload time counter function Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 45 717 Automatic restart: Wait time (2.8.1) Defines the time before the AC drive tries to automatically restart the motor after the fault state has disappeared. 718 Automatic restart: Trial time (2.8.2) The Automatic restart function restarts the AC drive when the fault state has disappeared and the waiting time has elapsed. The trial time count starts from the first autorestart. If the number of faults occurring during the trial time exceeds 3, the fault state becomes active. Otherwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again. If a single fault remains during the trial time, a fault state is true. 719 Automatic restart: Start function (2.8.3) The Start function for Automatic restart is selected with this parameter. The parameter defines the start mode: 0 = Start with ramp 1 = Flying start 2 = Start according to ID505 727 Response to undervoltage fault (2.7.4) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting For the undervoltage limits, see the product's user manual. 730 Input phase supervision (2.7.3) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting The input phase supervision ensures that the input phases of the AC drive have an approximately equal current. 731 Automatic restart (2.1.16) The Automatic restart is taken into use with this parameter. 0 = Disabled 1 = Enabled The function resets the following faults (max. three times) (see the product's user manual: 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 46 · vacon Description of parameters · Overcurrent (F1) · Overvoltage (F2) · Undervoltage (F9) · AC drive overtemperature (F14) · Motor overtemperature (F16) · Reference fault (F50) 732 Response to thermistor fault (2.7.20) 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting Setting the parameter to 0 will deactivate the protection. 733 Response to fieldbus fault (2.7.21) Set here the response mode for the fieldbus fault if a fieldbus board is used. For more information, see the respective Fieldbus Board Manual. See parameter ID732. 734 Response to slot fault (2.7.22) Set here the response mode for a board slot fault due to missing or broken board. See parameter ID732. 735 Actual value supervision function (2.7.22) 0 = Not used 1 = Warning, if actual value falls below the limit set with par. ID736 2 = Warning, if actual value exceeds the limit set with par. ID736 3 = Fault, if actual value falls below the limit set with par. ID736 4 = Fault, if actual value exceeds the limit set with par. ID736 736 Actual value supervision limit (2.7.24) With this parameter you can set the limit (in percent) of actual value supervised by par. ID735. 737 Actual value supervision delay (2.7.25) Set here the delay for the actual value supervision function (par. ID735) If this parameter is in use, the function of par. ID735 will be active only when the actual value stays outside the defined limit for the time determined by this parameter. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 47 852 to 859 1503 1504 1505 1509 1510 1513 1514 Fieldbus data out selections 1 to 8 6 (2.11.1 to 2.11.8) Using these parameters, you can monitor any monitoring or parameter value from the fieldbus. Enter the ID number of the item you wish to monitor for the value of these parameters. Some typical values: 1 Output frequency 2 Motor speed 3 Motor current 4 Motor torque 5 Motor power 6 Motor voltage 7 DC link voltage 8 Unit temperature 9 Motor temperature 13 AI1 14 AI2 Table 4-32. 15 Digital inputs 1,2,3 statuses 16 Digital inputs 4,5,6 statuses 17 Digital and relay output statuses 25 Frequency reference 26 Analogue output current 27 AI3 28 AI4 31 AO1 (expander board) 32 AO2 (expander board) 37 Active fault 1 45 Motor current (drive independent) given with one decimal point Delayed fault (2.10.12) If the sensor signals of too low a coolant flow in the system and the duration of this state exceeds the time set with this parameter, a fault is activated. Additionally, the Cooling OK signal is removed and the AC drive stops. Coolant inlet pressure, minimum Coolant inlet pressure, maximum (2.10.2.) (2.10.3.) With these parameters, you can define the value for the minimum and maximum coolant inflow pressures of the pressure range in bar. Temperature sensor, minimum value Temperature sensor, maximum value (2.10.6) (2.10.7) Relay output 2 function See Table 30 at parameter ID313. (2.3.5.2) Constant speed (2.10.1) The constant speed reference can be set with this parameter when the PID control is enabled. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 48 · vacon Description of parameters 1515 1517 1518 1520 1526 1529 1530 1531 1532 1533 1534 1535 1536 1537 1538 1539 1540 1541 1542 1544 1545 1546 Relay output 3 function (2.3.6.2) Setting value 0 = Not used Signal content Out of operation 1 = Cooling OK 2 = Pump 1 3 = Pump 2 Table 33. Output signals via relay outputs RO3 and RO4. AI3 custom setting minimum AI3 custom setting maximum See parameters ID380 and ID381. (2.2.18) (2.2.19) AI3 signal range 0 Signal range 0...20 mA 1 Signal range 4...20 mA (2.2.16) AI3 signal filter time See parameter ID378. (2.2.21) AI3 signal inversion See parameter ID387. (2.2.20) Analogue output 2 function Analogue output 2 filter time Analogue output 2 inversion Analogue output 2 minimum Analogue output 2 scale (2.3.2.1) (2.3.2.2) (2.3.2.3) (2.3.2.4) (2.3.2.5) See respective parameters 307 to 311 at Analogue output 1. Analogue output 3 function Analogue output 3 filter time Analogue output 3 inversion Analogue output 3 minimum Analogue output 3 scale (2.3.3.1) (2.3.3.2) (2.3.3.3) (2.3.3.4) (2.3.3.5) See respective parameters 307 to 311 at Analogue output 1. Relay output 1 inversion Relay output 2 inversion Relay output 3 inversion (2.3.4.3) (2.3.5.3) (2.3.6.3) If the values of these parameters = 0, no inversion of the respective relay output signal takes place. Analogue input 1 supervision Analogue input 2 supervision Analogue input 3 supervision (2.2.4) (2.2.10) (2.2.17) The signal level of the respective analogue input is supervised if value 1 is given to this parameter. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 49 1549 1550 1551 1552 1553 1554 1555 1556 1557 1558 1567 1568 1569 1570 1572 Relay output 1, signal selection Relay output 2, signal selection Relay output 3, signal selection Relay output 4, signal selection (2.3.4.1) (2.3.5.1) (2.3.6.1) (2.3.7.1) Connect the RO signal to the relay output of your choice with this parameter using the TTF programming method. More information on the TTF method in Vacon All in One Application manual. You will find the relay output signal contents on page 29. Relay output 4 function See Table 33. (2.3.7.2) Relay output 4 inversion See par. ID1540. (2.3.7.3) Relay output 5, signal selection See par. ID1549. (2.3.8.1) Relay output 5 function See Table 33. (2.3.8.2) Relay output 5 inversion See par. ID1540. (2.3.8.3) AI3 signal selection (2.2.15) Connect the AI3 signal to the analogue input of your choice with this parameter using the TTF programming method. More information on the TTF method in Vacon All in One Application manual. Relay output 6 function See Table 33. (2.3.9.2) Relay output 6 inversion See par. ID1540. (2.3.9.3) Coolant inlet pressure supervision (2.10.5) If the system is equipped with a pressure sensor set value 1 for this parameter and 0 if no sensor is installed. Coolant inlet pressure alarm limit (2.10.4) When the inlet pressure drops below the limit set with this parameter, a warning is triggered. A pressure sensor must be installed in the system. DIN6 function (2.2.3) This parameter has 2 selections. The default value is 0. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 50 · vacon 0 Preset Speed 1 1 Fault reset Contact closed: All faults reset Description of parameters 1573 Relay output 6, signal selection See par. ID1549. (2.3.9.1) 1590 1591 1594 1595 1599 DIN2 input (2.2.1) This parameter changes the default status of the digital input. 0 = Digital input 'normally open' 1 = Digital input 'normally closed' Coolant outlet temperature alarm, lower limit Coolant outlet temperature alarm, upper limit (2.10.8) (2.10.9) Set here the temperature minimum and maximum limits for the coolant. If the temperature goes below or exceeds the set limits a warning is triggered. Coolant outlet temperature fault, upper limit (2.10.10) Set here the temperature maximum limit for the coolant. If the temperature exceeds the set limits, a temperature fault is triggered. Autochange interval (2.10.11) After the expiry of the time defined with this parameter, the autochange function takes place. The available time range for the autochange varies from 1 to 168 hours. 0 Test mode; Autochange after 30 seconds 1 to 168 Time range for autochange in hours 169 Single motor used; no autochange · The time count is activated only if the Start/Stop request is active. · The time count is reset after the autochange has taken place. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 Description of parameters vacon · 51 1575 1576 PID output, dead band PID output, dead band delay (2.9.10) (2.9.11) This function is designed to prevent wear and unwanted movements of the actuators, for example valves. Use Dead band parameter to define dead band area around the PID setpoint value (temperature setpoint). The output of the PID controller will be locked, if the actual temperature (measured temperature) stays in the dead band area for the set time. Use Dead band delay parameter to set the time that the actual temperature must stay in the dead band area, before the output of the PID controller is locked. The output of the PID controller will be released, if the actual temperature goes outside of the dead band area. Note! This function is disabled when Dead Band = 0. 24-hour support: +358 (0)201 212 575 · Email: vacon@vacon.com 4 52 · vacon Description of parameters 4.1 Keypad control parameters Unlike the parameters listed above, these parameters are located in the M3 menu of the control keypad. The reference parameters do not have an ID number. 114 Stop button activated (3.4) If you wish to make the Stop button a "hotspot" which always stops the drive regardless of the selected control place, give this parameter the value 1. See also parameter ID125. 125 Control place (3.1) The active control place can be changed with this parameter. For more information, see the product's user manual. Pushing the Start button for 3 seconds selects the control keypad as the active control place and copies the Run status information (Run/Stop, direction and reference). 123 Keypad direction (3.3) 0 Forward: The rotation of the motor is forward, when the keypad is the active control place. 1 Reverse: The rotation of the motor is reversed, when the keypad is the active control place. For more information, see the product's user manual. R3.2 Keypad Reference (3.2) The frequency reference can be adjusted from the keypad with this parameter. The output frequency can be copied as the keypad reference by pushing the Stop button for 3 seconds when you are on any of the pages of menu M3. For more information, see the product's user manual. R3.4 PID reference 1 (3.4) With this parameter, you can set the desired temperature for the coolant circulating in the system. R3.5 PID reference 2 (3.5) With this parameter, you can set another, optional temperature for the coolant circulating in the system. The value is activated by setting the value 10 for parameter ID301. See page 27. Tel. +358 (0)201 2121 · Fax: +358 (0)201 2121 205 4 www.danfoss.com Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland Document ID: DPD01890A Rev. A