Instruction Manual for BEKA models including: BA364G Counters Intrinsically safe, BA364G, Counters Intrinsically safe, Intrinsically safe
Abbreviated Instruction manuals
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DocumentDocument1. DESCRIPTION The BA364G is a field mounting intrinsically safe, two input Counter which will function with a wide variety of sensors. The instrument can display rate and total of the two inputs and their sum or difference. This abbreviated instruction sheet is intended to assist with installation, a comprehensive instruction manual describing safety certification, system design and configuration may be downloaded from the BEKA website or may be requested from the BEKA sales office. The BA364G Counter has IECEx, ATEX, UKEX, ETL and cETL intrinsic safety certification for use in flammable gas and dust atmospheres. The certification information label, which is located on the top of the instrument assembly, shows the certification numbers and codes. Other certifications may be shown. Copies of certificates may be downloaded from the BEKA website. Typical certification information label 2. INSTALLATION The BA364G Counter has a robust IP66 glass reinforced polyester (GRP) carbon loaded enclosure incorporating an armoured glass window & stainless steel fittings. It is suitable for exterior surface mounting in most industrial environments, or pipe mounting using an accessory kit. If the enclosure is not bolted to an earthed post or structure, the earth terminal on the cable entry bonding plate, which may be assembled on the inside or outside of the enclosure, should be connected to local earthed metalwork or to the plant's potential equalising conductor. Terminals A1, A2, A3 and A4 are only fitted when the Counter includes optional alarms. Similarly terminals C1, C2, C3 and C4 are only fitted when the instrument has an optional 4/20mA output. See full manual for details. A A DISPLAY A A Step A Unscrew the four captive 'A' screws and separate the indicator assembly and the back-box. B B Insulated stud for joining cable screens Earth B stud B Step B Secure the enclosure back-box to a flat surface with M6 screws through the four 'B' holes. Alternatively use a pipe mounting kit. Step C Remove the temporary hole plug and install an appropriate IP rated cable gland or conduit fitting. Feed the field wiring through the cable entry. A A Step D Terminate field wiring on the instrument assembly. Replace the assembly on the enclosure back-box and tighten the four A A 'A' screws. Fig 1 BA364G installation procedure Abbreviated Instruction for BA364G intrinsically safe two input field mounting Counter P E Issue 3 24th November 2022 BEKA associates Ltd. Old Charlton Rd, Hitchin, Hertfordshire, SG5 2DA, UK Tel: +44(0)1462 438301 e-mail: sales@beka.co.uk web: www.beka.co.uk 122 Optional 84 stainless 25 steel legend plate. 120 DISPLAY 90 19 Four M6 clearance holes for 106 surface mounting. To remove the scale card carefully pull the tab perpendicularly away from the instrument assembly. See Fig 2 for the location of the scale card tab. Two M20 x 1.5 tapped cable 90 entries. Supplied with an IP66 stopping plug and one temporary hole plug. E P Pulse input A + Add link to energise pulse input A Pulse input b + Add link to energise pulse input b Optional A1 + 6 A2 5 4 A3 + 3 A4 Alarm 1 1 2 Alarm 2 RS1 RS2 10 9 4/20mA 8 7 output P1 C4 P2 C3 + C2 C1 Optional + Power supply External reset + Pulse output Scale Card tab Fig 2 Dimensions and terminal connections EMC For specified immunity all wiring should be in screened twisted pairs with screens earthed at one point within the safe area. Hazardous area Safe area DISPLAY RS2 RS1 6 5 4 3 10 9 8 7 + + Sensor A Input A 21 + Sensor b Input b Single channel positive polarity 28V: 93mA Zener barrier + Power supply Remote reset in hazardous area Sensor output Proximity detector Switch contact Open collector Input A Link 3 & 4 Voltage pulse Don't link Magnetic pick-off 3 & 4 Input b Link 7 & 8 Don't link 7 & 8 Remote reset in safe area Single channel positive polarity 28V: 93mA Zener barrier Fig 3 Typical measurement loop Scale card The instrument's units of measurement and tag information are shown above the display on a slide-in scale card. New instruments are fitted with a scale card showing the information specified when the instrument was ordered, if this was not provided a blank scale card will be fitted which can easily be marked on-site. Custom printed scale cards are available from BEKA associates. Fig 4 Inserting scale card into instrument assembly To replace the scale card carefully insert it into the slot shown in Fig 2. Force should be applied evenly to both sides of the scale card to prevent it twisting. The card should be inserted until about 2mm of the transparent tab remains protruding. 3. OPERATION The BA364G is controlled and configured via four front panel push buttons. In the display mode i.e. when the instrument is counting the push button functions are: ) + & Grand total - shows the least significant 8 digits of a 16 digit counter. ) + * Grand total - shows the most significant 8 digits of a 16 digit counter. If buttons are pressed for longer than 10 seconds the grand total will be reset to zero if the grand total reset function clr gtot is enabled. To reset the grand total to zero from the operating mode press the ) and * buttons for ten seconds until CLr. no is displayed. Using the & or * button change the display to Clr . YE5 and press ) which will reset the grand total and restore the original display. & + * If the local total reset function clr tot is enabled in the configuration menu, simultaneously pressing the & and * buttons for more than three seconds allows total A, total b or both totals to be selected by operating the & or * button. Operating the ) button will then reset the selected total and clear any stored output pulses. ( + & Shows each for 2 seconds: Firmware and version number Function of instrument: 2chcntr Options fitted: -A Alarms -P Pulse output (always fitted) -c 4/20mA output ( + * Provides direct access to the alarm setpoints when the Counter is fitted with optional alarms and the AC5P setpoints function has been enabled. ( + ) Access to configuration menu Display DISPLAY mode ( ) ) code ( 0000 Security Code Enter code by pressing * or & & ( to move to next digit. Code 0000 allows direct access to the menu 4. CONFIGURATION Counters are supplied configured as requested at time of ordering, if not specified default configuration will be supplied but can easily be changed on-site. Fig 5 shows the location of each function within the configuration menu with a brief summary of the function. Please refer to the full instruction manual for detailed configuration information and for description of optional outputs. Access to the configuration menu is obtained by pressing the ( and ) buttons simultaneously. If the Counter's security code is set to default 0000 the first parameter input-a will be displayed. If the instrument is protected by a security code, code will be displayed. The four digit code must be entered to gain access to the menu. Unless otherwise specified menu functions are shown on the upper display Alarms functions appear here 4/20mA output functions appear here () & * input-a * ) ) ) ) ) ) ) ) ) ) ) ) ) ** & cntedg-a & update * & count * & di5p-1 * & di5p-2 * & dP * & 5cale . t * & 5cale . r * & t-ba5e * & filter * & up or dn * & clr val * & Loc clr * ) ) ) ) & pul5e op * & clr gtot * & code * & r5et def * () ) () () () () () () () () () () () () () ) ( () () () inp . type * & debounce edge1 0 . 5 a : b total on 00000000 001 . 00 001 . 00 tb-01 24 up 00000000 clr tot * & clr gtot clr . no 0000 0000 () () () () () op . col default off off 0000 Input-A & or * to select Input type op . col Open Collector volt5 l Pulse <1V >3V volt5 h Pulse <3V >10V coil Magnetic pick-off pr. det Proximity detector contact Switch contact Debounce & or * to select level of debounce. default heavy light Counting edge input-A & or * to toggle between edge1 volts rising edge and edge2 volts falling edge Update & or * to select interval between display updates, may be set to 0 . 5, 1, 2, 3, 4 or 5 seconds Count Upper Display Lower Display & or * to select Input type a : b Input A + Input b a :-b Input A Input b & or * to select display whether total or rate is shown on upper display & or * to turn lower display on or off a con b A count direction controlled by b a rel b Quadrature counting mode Decimal point & or * to select position of decimal point and ( to toggle between rate and total displays Total scale factor Dividing factor which defines total display. & or * to adjust value and ( to move to next digit or decimal point Rate scale factor Dividing factor which defines rate display. & or * to adjust value and ( to move to next digit or decimal point Timebase & or * to select rate display timebase. tb-01 for pulses/sec tb-60 for pulses/min Filter input & or * to adjust value of each digit and ( to transfer control to the next digit. First digit: filter magnitude tb-3600 Second digit: for pulses/hour step response Note: While making adjustments the filtered rate display is shown on lower display so stability can be assessed Direction of count & or * to toggle between up and dn Reset value & or * to adjust value of each digit and ( to transfer control to the next digit Local total reset & or * to turn the local total reset function on or off. When on, total display may be reset when & and * are pressed simultaneously for more than 3 seconds in the display mode Local grand total reset & or * to turn the local grand total reset function on or off. When on, grand total display may be reset when ) and * are pressed simultaneously for more than 10 seconds in the display mode Grand total reset press & or * to select clr . ye5 to reset grand total to zero. Confirm instruction by entering 5ure. Press & or * to adjust each digit and ( to move to next digit Define Security Code Enter by pressing & or * and ( to move to next digit. Default code 0000 allows direct access to configuration menu Reset configuration to factory defaults Confirm instruction by entering 5ure. Press & or * to adjust each digit and ( to move to next digit ) ) ) ) & enbl * & 5ource * & divide * * & duration () () () () off 5caled 1000 0 .1 * Followed by identical function for input b Unless otherwise specified menu functions are shown on the upper display Fig 5 Configuration menu Manuals and datasheets can be downloaded from http://www.beka.co.uk/ba364g The BA364G is CE marked to show compliance with the European Explosive Atmospheres Directive 2014/34/EU and the European EMC Directive 2014/30/EU. It is also UKCA marked to show compliance with UK statutory requirements Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations UKSI 2016:1107 (as amended) and with the Electromagnetic Compatibility Regulations UKSI 2016:1091 (as amended). Fig 5 Configuration menu Alarm Enable * or & to toggle between on and oFF Source or Divides scaled output pulse output pulse Duration of each pulse * or & to select pulse source. 5CALEd Input pulse frequency may be divided and duration extended. OR dirECt A Retransmission of input A OR dirECt b Retransmission of input b * or & to select frequency dividing factor for scaled output pulse 1 10 100 1000 10000 * or & to select duration of scaled output pulse in ms 0 . 1 0 . 5 1 2 . 5 5 10 25 50 100 250 500 These functions only appear in sub-menu when 5CALEd is selected in the 5ourCE function