SmarTrax MD Installation Manual for AGCO RoGator & TerraGator Series

Chapter 1: Important Safety Information

NOTICE: Read this manual and the operation and safety instructions included with your implement and/or controller carefully before installing the SmarTrax™ MD system.

• Follow all safety information presented within this manual.
• If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support.
• Follow all safety labels affixed to the SmarTrax MD system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

When operating the machine after installing SmarTrax MD, observe the following safety measures:

• Be alert and aware of surroundings.
• Do not operate SmarTrax MD or any agricultural equipment while under the influence of alcohol or an illegal substance.
• Remain in the operator's position in the machine at all times when SmarTrax MD is engaged.
• Disable SmarTrax MD when exiting the operator's seat and machine.
• Do not drive the machine with SmarTrax MD enabled on any public road.
• Determine and remain a safe working distance from other individuals. The operator is responsible for disabling SmarTrax MD when the safe working distance has diminished.
• Ensure SmarTrax MD is disabled prior to starting any maintenance work on SmarTrax MD or the machine.

WARNING:

• The machine must remain stationary and switched off during SmarTrax MD installation or maintenance.

CAUTION:

Electrical Safety:

• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment.
• Ensure that the power cable is the last cable to be connected.

Chapter 2: Introduction

Congratulations on your purchase of the SmarTrax™ MD system!

SmarTrax MD-assisted steering takes the stress out of driving and makes it quick and easy for you to improve your operating efficiency and performance. SmarTrax MD is compatible with Cruizer IITM and Cruizer IITM RTK, Envizio ProTM, Envizio Pro®, Envizio Pro XLTM, and Viper ProTM systems.

The following instructions are designed to assist with the proper installation of the SmarTrax MD system. Refer to the SmarTrax MD Calibration & Operation Manual (P/N 016-5030-020) for assistance with calibrating the software and using the SmarTrax MD system.

This manual applies to the following machines:

MAKE: AGCO MODEL: RoGator SS Series and TerraGator X1XX/X2XX

Figure 1. RoGator SS874: A photograph of an AGCO RoGator SS874 agricultural machine.

Preparing for Installation

Before installing the SmarTrax MD system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

Recommendations

Raven Industries recommends the following best practices when installing or operating the SmarTrax MD system for the first time, at the start of the season, or when moving the SmarTrax MD system to another machine:

• Use part numbers to identify the parts.
• Do not remove the plastic wrap from a part until it is necessary for installation.
• Do not remove plastic caps from a part until it is necessary for installation.

Point of Reference

The instructions in this manual assume that you are standing behind the machine, looking toward the cab.

Updates

Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com

Feedback for Manual Improvement

At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. Your feedback will help shape the future of our product documentation and the overall service we provide. We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better. To serve you best, please send an email with the following information to techwriting@ravenind.com:

• AGCO RoGator SS Series and TerraGator X1XX/X2XX Series SmarTrax™ MD Installation Manual
• Manual No. 016-5030-040 Rev. A1
• Any comments or feedback (include chapter or page numbers if applicable).
• Let us know how long you have been using this or other Raven products.

Raven Industries will not share your email or any information you provide with anyone else. Your feedback is valued and extremely important to us. Thank you for your time.

Kit Contents

This section contains a list of the components that are included in the SmarTrax MD kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.

Table 1. SmarTrax MD Installation Kit (P/N 117-5030-040)

Table 2. SmarTrax MD Controller Kit (P/N 117-5030-020)

Chapter 3: Mechanical Drive Installation

Disassemble the Mechanical Drive Spline Assembly

Figure 1. Spline Assembly Disassembled: Illustration showing the spline assembly components: Nut, Washer, Female Spline Adapter, Bolts, Male Spline Adapter.

1. Locate the 7/8" 36 tooth spline adapter assembly (P/N 063-4001-024).
2. Disassemble the spline adapter assembly as shown in Figure 1.

Remove the Steering Wheel

Note: The steps in this section require use of a steering wheel puller (not supplied). For questions on the proper procedure for removing the steering wheel, contact your local equipment dealer.

Figure 2. Steering Wheel Cap: Shows the cap located at the center of the steering wheel.

3. Remove the cap from the center of the steering wheel.

Figure 3. Telescope Knob and Nut to be Removed: Indicates the Telescope Knob and Nut that need to be removed for steering column adjustment.

4. Remove the nut used to secure the telescope knob.
5. Remove the telescope knob.

Figure 4. Machine's Telescope Knob Removed: Depicts the steering column after the telescope knob has been removed, showing the Steering Wheel Nut.

6. Remove the nut used to secure the steering wheel to the steering column.

Figure 5. Steering Wheel Removed: Shows the steering wheel removed from the column. A measurement is indicated from the top of the telescope stem to the top of the steering wheel hub.

7. Measure the distance from the top of the telescope stem to the top of the steering wheel hub.

Note: The measurement will be used later in the installation procedure.

8. Using the steering wheel puller, remove the steering wheel from the steering column.

Install the Spline and Ring Gear Assemblies

Figure 6. Female Spline Adapter Installed on Steering Column: Shows the female spline adapter fitted onto the machine's steering column.

1. Install the female spline adapter on the machine's steering column.

Figure 7. Machine's Steering Wheel Nut Installed: Depicts the steering wheel nut being installed back onto the steering column.

2. Install the machine's steering wheel nut that was removed during the steering wheel removal.

Figure 8. Telescope Adapter Assembly Installed: Shows the telescope adapter assembly installed on the machine's telescope rod, with set screws aligned to the flat part of the stem.

3. Install the telescope adapter assembly (P/N 063-4001-023) on the machine's telescope rod, aligning the set screws with the flat part of the stem.
4. Tighten the set screws in the telescope adapter assembly.

Figure 9. Ring Gear Assembly Installed: Illustrates the ring gear assembly being placed over the female spline adapter.

5. Place the ring gear assembly over the female spline adapter with the black ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter.

Figure 10. Male Spline Adapter Installed: Shows the male spline adapter aligned with the ring gear assembly and secured with bolts.

6. Align the bolt holes in the male spline assembly with the holes in the ring gear assembly.
7. Install and tighten the spline assembly bolts to secure the male spline adapter to the ring gear and female spline adapters.

Reinstall the Steering Wheel

Figure 11. Steering Wheel Placement: Shows the steering wheel being placed onto the male spline adapter, with spokes aligned. The nut and washer from the spline assembly are shown installed.

1. Align the spokes of the steering wheel with the spokes on the installed ring gear.
2. Install the steering wheel on the male spline adapter.
3. Install the washer and nut on the protruding male spline adapter.

Figure 12. Distance Measurement: Illustrates measuring the distance from the top of the telescope stem to the top of the steering wheel hub again to verify the previous measurement.

4. Measure the distance from the top of the telescope stem to the top of the steering wheel hub to verify the distance is close to the measurement taken when the steering wheel was removed.

Note: If the distance is not close to the first measurement:

1. Remove the spline nut, washer, and assembly bolts.
2. Remove the male spline adapter.
3. Loosen the set screws used to secure the installed telescope adapter.
4. Adjust the placement of the telescope adapter on the machine's telescope rod, relative to the distance between the two measurements.
5. Tighten the set screws and reinstall the male spline adapter and assembly bolts.
6. Reinstall the spline washer and nut.

Figure 13. Telescope Knob and Nut Reinstalled: Shows the machine's steering wheel telescope knob and the securing nut reinstalled.

5. Reinstall the machine's steering wheel telescope knob.
6. Reinstall the nut that was removed during the steering wheel removal on the protruding telescope adapter (P/N 063-4001-023).
7. Replace the steering wheel cap.

Install the Anti-Rotation Brackets

1. Fully telescope the steering column.

Figure 14. U-Shaped Bracket Installation: Depicts the U-shaped bracket being secured to the steering column using strap clamp assemblies and nuts.

2. Secure the U-shaped bracket (P/N 107-4001-012) to the steering column using the two 4" strap clamp assemblies (P/N 321-0000-422) and supplied nuts.
3. Tighten the nuts to ensure the bracket is installed securely.

Figure 15. L-Shaped Bracket Installed: Shows the L-shaped bracket being secured to the U-shaped bracket using carriage bolts and flanged lock nuts.

4. Secure the L-shaped bracket to the installed U-shaped bracket using two 5/16"-18 x 3/4" carriage bolts (P/N 311-0069-111) and two 5/16"-18 zinc flanged lock nuts (P/N 312-1001-184).

Figure 16. Flanged Bearing Assembly Installed: Illustrates the installation of the 1/2" plastic flanged bearing onto the L-shaped bracket using carriage bolts and wing nuts. Components shown: L-Shaped Bracket, 5/16"-18 x 3/4" Carriage Bolts, #10-24 x 3/4" Carriage Bolts, 1/2" Plastic Flanged Bearing, #10-24 Wing Nuts.

5. Install the 1/2" plastic flanged bearing (P/N 325-0000-036) on the short leg of the L-shaped bracket (P/N 107-4001-013) using two #10-24 wing nuts (P/N 312-3000-013).

Install the Mechanical Drive

Note: Depending on the machine's configuration, it may be necessary to install the anti-rotation pin in the mechanical drive's casing after the mechanical drive is installed instead of before as indicated in the instructions below.

Figure 17. Anti-Rotation Pin Installation Locations: Shows potential locations for the anti-rotation pin on the mechanical drive casing, relative to the anti-rotation brackets installed on the steering column (either right or left side).

1. Determine the anti-rotation pin (P/N 107-4001-004) installation location on the mechanical drive (P/N 063-4001-010) based on the anti-rotation bracket installation location.
2. Screw the anti-rotation pin into the mechanical drive's casing.

Figure 18. Anti-Rotation Pin Installed in Bracket Assembly: Depicts the anti-rotation pin inserted into the installed flanged bearing on the anti-rotation bracket assembly.

3. Insert the anti-rotation pin into the installed flanged bearing (P/N 325-0000-036) on the anti-rotation bracket assembly.

Figure 19. Mechanical Drive Installed: Shows the mechanical drive installed around the ring gear assembly, with the latch secured.

4. Install the mechanical drive around the installed ring gear assembly, closing it firmly until the latch on the casing is securely locked.
5. Tighten all nuts to ensure the anti-rotation bracket assembly is installed securely.

Chapter 4: Node and Wiring Installation

Install the SmarTrax MD Node

Node Mounting Locations

Figure 1. Node Mounting: Illustrates the SmarTrax MD node with direction arrows and mounting tabs. It specifies that any two arrows must be parallel with level ground, with one arrow oriented forward, one up, and two parallel to the ground.

Identify the node mounting location appropriate for the machine's cab configuration. When choosing the location for the SmarTrax MD node, consider the following points:

• Mount the SmarTrax MD node inside the machine's cab on a flat, level surface for proper performance and cable connection.
• One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

Note: Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel. This number will be needed during the SmarTrax MD calibration process.

• The node mounting location must not create tripping hazards.
• Mount the node in a location where it will not be kicked or jarred during normal equipment operation.
• The location must allow cable routing to avoid crimping or damaging the cables or the node connections.
• Securely fasten the node using bolts or screws through at least two of the three mounting holes. When mounted properly, the node should not become loose or rotate.

Mount the SmarTrax MD Node - No AccuBoom™ Installed on Machine

Figure 2. SmarTrax Node Installed: Shows the SmarTrax MD node mounted on a bracket, which is then attached to an access panel cover.

1. Locate the access panel cover in the right-rear corner of the cab, below the side console.
2. Secure the node (P/N 063-4001-013) to the node mounting bracket (P/N 107-0171-861) using three 3/8"-16 UNC machine bolts (P/N 311-0054-116) and three 3/8"-16 nuts (P/N 312-1001-167).
3. Install the node mounting bracket on the access panel cover using four 6 mm x 20 mm x 1.00 metric hex bolts (P/N 311-0070-010) and four 6 mm split lock washers (P/N 313-1000-046).

Mount the SmarTrax MD Node - AccuBoom Installed on Machine

Note: The AccuBoom system is sold separately. Contact your local Raven dealer for ordering information.

1. Remove the AccuBoom node (P/N 063-0172-714) and node mounting bracket from the access panel cover in the right-rear corner of the cab, below the side console.
2. Remove the nuts and bolts used to secure the node to the node mounting bracket.

Note: The nuts and bolts removed are not used in the SmarTrax system installation.

3. Insert three 3/8"-16 x 3-3/4" machine bolts (P/N 311-0054-116) through the back of the node mounting bracket and the AccuBoom node mounting tabs.
4. Install 3/8" ID x 3/4" OD x 2-1/2" long spacers (P/N 104-1000-255) on the installed machine bolts.
5. Install the SmarTrax node (P/N 063-4001-013) on the installed machine bolts.
6. Secure the SmarTrax node using three 3/8"-16 nylon insert lock nuts (P/N 312-4000-061).

Install the Foot Switch

Figure 3. Foot Switch Installed: Shows the foot switch mounted on the cab floor.

1. Select a suitable location for the foot switch (P/N 063-0173-593) to be installed.

Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal.

2. Using the holes in the foot switch as a template, drill holes in the floor of the cab.
3. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes.

Install the Node Harness

Figure 4. Node Harness Installed on Node: Illustrates the node harness connectors being plugged into the node, and connections to the foot switch and operator presence switch.

1. Insert the two large, rectangular connectors of the node harness (P/N 115-4001-157) into the correct ports of the node.
2. Tighten the bolts on the harness connectors to secure the connections.
3. Connect the female 4-pin Deutsch connector to the cable of the installed foot switch (P/N 063-0173-593).
4. Connect the node harness to the operator presence switch, if applicable.
1. Locate and disconnect the machine's existing OPERATOR PRESENCE connection behind the operator's seat, if applicable.
2. Connect the round 4-pin connector from the node harness to the machine's mating OPERATOR PRESENCE connector.

Figure 5. Mechanical Drive Connection: Shows the 8-pin Deutsch connector from the node harness being connected to the mechanical drive unit.

5. Connect the 8-pin Deutsch connector from the node harness into the 8-pin port of the mechanical drive (P/N 063-4001-010).
6. Ensure the terminator (P/N 063-0172-369) supplied with the node harness is securely installed in the remaining 4-pin Deutsch connector.

Install the Chassis Cable - SmarTrax MD-Only Systems (If Applicable)

If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax MD system.

Note: The chassis cable is sold separately. Contact your local Raven dealer for ordering information.

1. Locate the SmarTrax chassis cable (P/N 115-4001-085).
2. Connect the TO SMARTRAX NODE connector from the chassis cable to the round 16-pin connector on the node harness (P/N 115-4001-157).
3. Connect the TO CONSOLE CABLE connector to the Raven console cable.
4. Install a terminator (P/N 063-0172-369) on the CAN cable connector.
5. Loop and tie-off the REMOTE SWITCH cable connection, securing it with plastic cable ties as necessary.

Note: The REMOTE SWITCH connector is not used in the SmarTrax MD system. Ensure the cable is secured away from moving parts and heat sources.

6. Connect the ring terminals to the battery.

Note: The positive connectors are fused.

Connect SmarTrax MD to an Existing Chassis Cable (If Applicable)

Note: The SmarTrax interface tee is sold separately. Contact your local Raven dealer for ordering information.

1. Locate and disconnect the connection between the Raven console cable and chassis cable on the machine's existing CAN system.
2. Install the SmarTrax interface tee cable (P/N 115-4001-070 or 115-4001-071) between the chassis and Raven console harness.
3. Connect the SmarTrax MD node harness (P/N 115-4001-157) to the remaining SmarTrax interface tee connection.

Calibrate the SmarTrax MD System

Refer to the SmarTrax MD Calibration & Operation Manual (P/N 016-5030-020) for instructions on calibrating the SmarTrax MD system, adjusting system settings, and system operation.

Index

Important Safety Information 1

Electrical Safety 2

Introduction 3

Kit Contents 5

Preparing for Installation 4

Point of Reference 4

Recommendations 4

Updates 4

Kit Contents 5

Mechanical Drive Installation 9

Disassembling the Mechanical Drive Spline Assembly 9

Installing the Anti-Rotation Brackets 15

Installing the Mechanical Drive 16

Installing the Spline and Ring Gear Assemblies 11

Reinstalling the Steering Wheel 13

Removing the Steering Wheel 9

Node and Wiring Installation 19

Installing the Chassis Cable - SmarTrax MD-Only Systems 22

Installing the Foot Switch 21

Installing the SmarTrax MD Node 19

Installing the Node Harness 21

Mounting the SmarTrax MD Node on Machine with AccuBoom Installed 20

Mounting the SmarTrax MD Node on Machine with No AccuBoom Installed 20

Node Mounting Locations 19

Limited Warranty

What Does this Warranty Cover?

This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose.

How Long is the Coverage Period?

Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale. In no case will the Limited Warranty period exceed 24 months from the date the product was issued by Raven Industries Applied Technology Division. This warranty coverage applies only to the original owner and is non-transferable.

How Can I Get Service?

Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer's responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside the box to be sent to Raven Industries.

What Will Raven Industries Do?

Upon confirmation of the warranty claim, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping method. Expedited freight is available at the customer's expense.

What is not Covered by this Warranty?

Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person or organization is authorized to assume any liability for Raven Industries.

Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are not covered by this warranty.

(016-0171-537 Rev. A, E19889)

Extended Warranty

What Does this Warranty Cover?

This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose.

Do I Need to Register My Product to Qualify for the Extended Warranty?

Yes. Products/systems must be registered within 30 days of retail sale to receive coverage under the Extended Warranty. If the component does not have a serial tag, the kit it came in must be registered instead.

Where Can I Register My Product for the Extended Warranty?

To register, go online to www.ravenhelp.com and select Product Registration.

How Long is the Extended Warranty Coverage Period?

Raven Applied Technology products that have been registered online are covered for an additional 12 months beyond the Limited Warranty for a total coverage period of 24 months from the date of retail sale. In no case will the Extended Warranty period exceed 36 months from the date the product was issued by Raven Industries Applied Technology Division. This Extended Warranty coverage applies only to the original owner and is non-transferable.

How Can I Get Service?

Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer's responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside the box to be sent to Raven Industries. In addition, the words "Extended Warranty" must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale.

What Will Raven Industries Do?

Upon confirmation of the product's registration for the Extended Warranty and the claim itself, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping method. Expedited freight is available at the customer's expense.

What is Not Covered by the Extended Warranty?

Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. Cables, hoses, software enhancements, and remanufactured items are not covered by this Extended Warranty. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person or organization is authorized to assume any liability for Raven Industries.

Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are not covered by this warranty.