Installation Guide for TONGWEI models including: TWMPD-78HS, TWMPD-78HS Photovoltaic Module, Photovoltaic Module, Module

通威安装手册-20230707

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Photovoltaic Module Installation Manual ...

Photovoltaic Module Installation Manual of TONGWEI CO.,LTD


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TWsolar-M-RD-TS043-Photovoltaic Module Installation Manual of TONGWEI Co. Ltd-A2-英文版(2)
Photovoltaic Module Installation Manual of TONGWEI CO.,LTD
A2

This manual applies to Modules types:

Monofacial Module
Bifacial Module

With ½ cut of 182 mono c-Si cell
TWMPD-78HS TWMPD-72HS TWMPD-66HS TWMPD-60HS TWMPD-54HS TWMPD-54HB TWMND-78HS TWMND-72HS TWMND-66HS TWMND-60HS TWMND-54HS TWMND-54HB TWMPD-78HD TWMPD-72HD TWMPD-66HD TWMPD-60HD TWMND-78HD TWMND-72HD TWMND-66HD TWMND-60HD

With ½ cut of 210*210 mono c-Si cell
TWMPF-66HS TWMPF-60HS TWMPF-54HS TWMPF-55HS TWMPF-50HS
TWMPF-66HD TWMPF-60HD TWMPF-55HD TWMPF-54HD TWMPF-50HD TWMHF-66HD TWMHF-60HD

With ½ cut of 182.2*191.6 mono c-Si cell
TWMNG-72HS

With ½ cut of 182*210 mono c-Si cell
TWMNH-66HS

TWMNG-72HD TWMNG-54HD TWMNG-54HC

TWMNH-66HD TWMNH-48HD TWMNH-48HC

 Meaning of crossed-out wheeled dustbin: Do not dispose of electrical appliances as unsorted municipal waste, use separate
collection facilities. Contact your local government for information regarding the collection systems available.
 If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the
food chain, damaging your health and well-being. When replacing old appliances with new ones, the retailer is legally obligated to take back your old appliance for disposals at least free of charge.

Contents

1

01 Purpose of this Manual

1

02 Disclaimer

1

03 Safety & Transport

3.1 General rules 3.2 Electrical performance safety 3.3 Package labeling instructions 3.4 Unloading, transportation, storage 3.5 Unpacking description

6

04 Mechanical Installation

4.1 Location selection 4.2 Installation requirements 4.3 Installation method

12

05 Electrical Installation

5.1 General installation 5.2 PV module layout and wiring selection instructions

14

06 Grounding

6.1 Grounding by cable 6.2 Grounding by lugs

15

07 Bypass Diodes and Block Diodes

15

08 Maintenance

01 PURPOSE OF THIS MANUAL
 This manual applies exclusively to the solar photovoltaic module (here in after referred to as Module) of TONGWEI Co., Ltd. (here
in after referred to as TW). The contents of this manual involve the installation methods, operation safety and maintenance information of TW's Modules.
 Modules must be installed by professionals. Please read this manual carefully before installation. The installers must follow all the
rules in this manual strictly as well as local requirements and regulations by law or authorized organizations.
 Before installing, the installer must be familiar with their mechanical and electrical requirements. Please keep this manual in a safe
place for future reference (care and maintenance) and in case of sale or disposal of the Modules.
02 DISCLAIMER
 TW shall not be responsible for any loss arising from the installation, operation, use or maintenance of the Modules which is not
complying with the guidance of this manual, including breakdown or damage of the Modules or any other expenses incurred.
 Any customer shall not get any patent or authorization of the patent when using the Modules, expressed or implied. Any infringement
of patents or other rights of the third party, which may result from the use of the Module, is not within the responsibility scope of TW. The information in this manual is based on TW's knowledge and experience and is believed to be reliable, but such information including product specification (without limitation) and relevant suggestions do not constitute a warranty, expressed or implied.
 TW reserves the rights to change the manual, the Modules, the specifications or any other information of the Modules without prior
notice.
03 SAFETY & TRANSPORT
3.1 General Rules  Keep all the Modules and electrical connectors clean and dry before installation.  Use both hands to carry Modules. Do not overlap Modules.  Be cautious when carrying Modules. Slip-proof gloves are necessary.  Use supportive disassembling tools when unpacking.  The application level of TW module is Class A, which can be used in systems operating at greater than 50 V DC or 240W.
1 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

Do not stamp on Modules or put weight on Modules. Do not disassemble or drop Modules. Do not remove any nameplate or component of the module. Do not use mirrors or magnifiers to concentrate sunlight onto Modules. Do not lift the module by grasping the junction box or cable wire. Do not use any sharp object with Modules. Do not directly apply pressure on the glass surface or backsheet of Modules. Do not touch the surface of the coated glass with bare hands. Ensure all contacts and the operating environment are clean and dry.
Modules handling and installation instructions

Both hands when handling Modules

Ensure Modules are fixed properly

Do not use sharp objects with Modules

Do not pull the wiring cables or junction box

Do not stamp on Modules

Do not touch Modules with bare or dirty hands

Do not pile up Modules on uneven ground

Do not drop or throw Modules

Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 2

3.2 Electrical Performance Safety  PV modules can produce DC current under sunlight. Any contact of exposed metal at module's wiring parts may result in electrical
shock or burn. Any contact of 30V or larger DC Voltage can be fatal.
 In case of no connected load or external circuits, modules can still produce voltage. Please use insulation tools and wear rubber gloves
when operating modules in the sunlight.
 PV modules do not have switchesoperating of PV modules can only be stopped when they are kept from sunlight or covered by hard
board or UV-proof materials or when the angle of the modules facing sun are placed on smooth and flat surfaces.
 To avoid electric arc and electric shock hazardsplease do not break down electric connection in loaded conditions. Incorrect
connections will also lead to electric arc or shock. Keep connectors dry and clean and make sure that they are in good operating condition. Do not insert other metals into the connectors or carry out electric connection by whatever means.
 Snow, water or other reflective medium in surrounding environments that intensify light re-flection will increase output current and
power. And module voltage and power will increase under low temperature condition.
 If module glass or other sealing materials are damaged, please wear personal protective equipment and then isolate modules from the
circuit.
 Work only under dry conditionsand use only dry tools. Do not operate when modules are wet unless you wear personal protective
equipment. Please follow the cleaning requirements in this manual when cleaning modules.
 Installation must be carried out under the guidance of a qualified electrician.  No matter how weather condition is, personnel entering the power station shall wear safety helmet, insulating gloves and insulating
shoes correctly, taking-safety protection measures.
3 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

3.3 Package labeling instructions
 Before the operation, it is necessary to read carefully the unpacking instruction and outer packing box instruction, and carry out the operation as instructed.

1. DO NOT expose the module to rain or moisture.

2. The Modules in the carton box are fragile. Handle with care.

3. The package shall never be upside down during the transportation.

4. It is prohibited to stamp on the packing box and module.

5. During the stacking of the Modules, the outer packing box can be stacked not exceed the maximum layer allowed .(n=2 means it is allowed to stack for at most two layers.)

6. One module shall be handled by two people together.

Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 4

3.4 Unloading, Transportation and Storage
 When the Modules are delivered to the project site, the freight car should be ready in the flat, even and open area for parking and
unloading.
 Forklift unloading: Choose the appropriate carrying forklift according to the commodity weight, unload the Modules from the freight
car and place them on flat ground
 Unloading with a crane: Affix the lifting belt in the wood supporting frame buckle (Fig. 1, 2). It is allowed only to lift one pallet at a
time. Before lifting, it is necessary to confirm whether the pallet and paper box are damaged and ensure that the lifting rope is robust and firm. When being lifted close to the ground, the paper box will be gently placed in a relatively flat position on the project site by two people, one on each side.

Figure.1 Wood Supporting Frame

Figure.2 Lifting Schematics

 It is forbidden to stack the modules on the project site.  During the transportation at the project site, the Modules shall not be stackedonly one layer shipping is allowed.  Storage in the project site warehouse:  Storage environment requirements: Humidity85%, temperature -20 ~+50; Modules statically stacked for 2 layers.  Temporary storage at the project site: The Modules shall be stored in a dry, well-ventilated place. They shall not be stacked but shall be
covered with waterproof cloth to prevent dampness in the Modules.

5 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

3.5 Unpacking description  In the outdoor unpacking process, it is prohibited to operate in rainy conditions.  If there is wind in the field, special attention shall be paid. Particularly in the event of heavy wind, it is recommended not to handle the
module, and it is necessary to properly secure the unpacked Modules.
 The working surface shall be such that the packing box can be placed in a stable, level position, avoiding being overturned.  During the unpacking, it is necessary to wear protective gloves, and avoid scratching the hands and leaving the fingerprints on the glass.  In the case of operation not according to the requirements or in the case of an unskillful operation, it will result in the fall-off of the
protective corner in small amounts, which will be normal. The effect of the protective corner is to reduce damage due to external force during transport, and the fall-off of the protective corner will not influence the reliability of the Modules.
 Before the unpacking, it is necessary to carefully check the product information on the carton box, and carefully read the unpacking
instruction.
 Every module shall be carried by two people. When carrying the module by two people, it is prohibited to pull the junction box.
04 MECHANICAL INSTALLATION
4.1 Location Selection  Select suitable places to install Modules.  Install Modules at the places with sufficient sunlight and without shade at any time. If a module is shaded or even partially shaded, it
will result in lower power output. A permanent or regular shade will cause module damage, which will result in the invalidity of product's limited warranty.
 Do not store, install or use Modules at the places where combustible gas is easily generated or gathering.  Modules can be installed on land 50 to 500m away from the coastline. However, the connectors must be well protected or a dust-proof
plug must be added when installing Modules within this distance. Connect the dust-proof plug immediately after removing itand take other anti-rust measures to prevent the parts from rusting.
 Modules in the same string should be installed at the same angle. Modules installed in different angles will receive different irradiation,
which will cause current different. As a result, it will decrease the operation efficiency of the system.
Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 6

4.2 Installation requirements  Ensure the module installation method and support system sufficiently robust, so that the Modules can undertake the preset loading
conditions, the support installer or supplier shall provide necessary guarantee and other related certifications. The installation support system shall pass the inspection and test by the third-party test institution with the static mechanic analysis capability, and use the local national or international standards, such as DIN1055 or equivalent.
 The support structure shall be made of the durable, corrosion resistant and ultraviolet resistant materials.  The module shall be firmly mounted on the support.  Choose proper installation height of the photovoltaic support system, and ensure the lowest part of the module is high enough, to avoid
being shaded by plant or being damaged by the flying sand. Or being covered by snow for a long time in winter.
 When the module is installed on the roof or the building, it is necessary to ensure that the roof structure is fixed firmly and will not be
damaged by heavy wind or heavy snow, and the back of the module shall be well-ventilated to facilitate the cooling of the module.
 Due to the thermal expansion of physical properties of materials, the Modules are asymmetric structure, which will produce a certain
degree of warping deformation at different temperatures, which does not affect the installation, use and reliability of the Modules. The minimum distance between two Modules should not be less than 10 mm.
 Ensure that the module backside will not contact the support or architectural structure even if there is the module surface is under the
external pressure.
 It is required to observe the instruction guide and safety rules attached on the support.  It is not allowed to drill the hole in the glass surface or frame of the module. Otherwise ,the guarantee will be invalidated.  When to install the Modules on the roof, it is necessary to guarantee the roof structure is suitable for the module installation. And the
installed modules should not be beyond the roof zone. Additionally, the roof area where it is penetrated by module installation shall be properly sealed to prevent the roof from water leakage.
 When the module is installed on the supporting column, it is necessary to ensure the supporting column and module installation
structure is capable of withstanding the expected local wind.
7 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

4.3 Installation method
 Installation with the mounting clamp
Table 1 Installation Method Installation Method A

Installation Method B

Clamping on the
long side

Clamping on the
short side

Installation Method C

Installation Method D

Note : Briquette length 50mm

Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 8

Classification

Installation method

Modules model

Height of the frame
(mm

TWMPD-54HS

TWMPD-54HB TWMND-54HS

B30

TWMND-54HB

TWMPD-60HS TWMND-60HS

B35

TWMPD-66HS TWMND-66HS

B35

Table 2 Installation method and load capacity

method A
Mounting clamp position K (mm)

Test load: front/back,
Pa

method B
Mounting clamp position K (mm)

Test load: front/back,
Pa

method C
Mounting clamp position K (mm)

5400/2400

200  300 3600/2400 100  240

A/4±50

5400/2400 5400/2400

300  400 3600/2400 100  240

--

--

0 B/4

B30 TWMPD-72HS TWMND-72HS
B35

5400/2400 5400/2400

Monofacial

Module

TWMPD-78HS TWMND-78HS

B35

570~630 5400/2400

TWMPF-50HS

B35

360~420 5400/2400

TWMPF-55HS

B35

440~540 5400/2400

TWMPF-54HS

B35

360~430 5400/2400

TWMPF-60HS

B35

TWMPF-66HS

B35

TWMNG-72HS

B35

TWMNH-66HS

B35

TWMPD-60HD TWMND-60HD

B30

TWMPD-66HD TWMND-66HD

B30

360~420 440~540 A/4±50

5400/2400 5400/2400 ( special clamp ) 5400/2400
5400/2400
5400/2400
5400/2400

TWMPD-72HD

B30

TWMND-72HD B35

5400/2400 5400/2400

TWMPD-78HD

B30

TWMND-78HD

B35

5400/2400 5400/2400

TWMPF-50HD

B35

5400/2400

Bifacial Module

TWMPF-55HD TWMPF-54HD

B35 B35

A/4±50

5400/2400 5400/2400

TWMPF-60HD TWMHF-60HD

B35

5400/2400

TWMPF-66HD

B33

TWMHF-66HD

B35

TWMNG-54HC TWMNG-54HD

B30

TWMNG-72HD

B30

TWMNH-48HC TWMNH-48HD

B30

TWMNH-66HD

B30

5400/2400 5400/2400 5400/2400 5400/2400 5400/2400 5400/2400

------365~435 --
A/4±50
A/4±50
---440~540 -360~420 -440~540 -A/4±50 -A/4±50

--

--

--

0 B/4

----3600/2400
--
5400/2400 5400/2400 3600/2400 3600/2400 3600/2400 3600/2400 ---3600/2400 -3600/2400 -3600/2400 -3600/2400 -3600/2400

----45~485
--
--------------four angles -four angles --

Test load: front/back, Pa
±1600
±1600 ±1200 ( special clamp ) -±1200 ( special clamp ) ----±1000
--
----
--
----------±1200 -±1200 --

method D
Mounting clamp position K (mm)

Test load: front/back,
Pa

100  240

±1600

100  240 150  240
--

±1600 ±1600 --

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--100240

--±1600

-100240

-±1600

--

--

Note: Test load = m(safety factors) × design loadsome installation methods require special clamp, please consult technical support department of TW for special clamp structure shape

9 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

 Installation with the mounting hole
Table 3 Installation Method
Method E
Mounting on the long side

Method F

Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 10

Classification Modules model
TWMPD-54HS TWMPD-54HB TWMND-54HS TWMND-54HB
TWMPD-60HS TWMND-60HS

Table 4 Mounting dimension and load capacity

Height of the frame (mm)

The mounting clamp position M(mm)

The mounting clamp position N(mm)

Installation Method E Test load: front/back
Pa

B30

990

1085

5400/2400

990 B35
1400

1085 1085

5400/2400 ±2400

TWMPD-66HS TWMND-66HS

990 B35
1400

1085 1085

±2400 5400/2400

Monofacial Module

TWMPD-72HS TWMND-72HS
TWMPD-78HS TWMND-78HS TWMPF-50HS

B30

1400

990 B35
1400

B35

1200

B35

1400

1096 1085 1085 1085 1055

5400/2400 ±2400 ±5400
5400/2400 5400/2400

TWMPF-55HS

B35

1400

1055

5400/2400

TWMPF-54HS

B35

1400

1262

5400/2400

TWMPF-60HS

B35

1400

1262

5400/2400

TWMPF-66HS

B35

1400

1262

5400/2400

TWMNG-72HS

790 B35
1400

1085 1085

±2400 5400/2400

TWMNH-66HS

790
B35 1400

1085 1085

±2400 5400/2400

TWMPD-60HD TWMND-60HD

1200 B30
1400

1096 1096

5400/2400 3600/2400

TWMPD-66HD TWMND-66HD

1200 B30
1400

1096 1096

3600/2400 5400/2400

TWMPD-72HD TWMND-72HD

1200 B30
1400
1200 B35
1400

1096 1096 1096 1096

5400/2400 3600/2400 5400/2400 3600/2400

TWMPD-78HD TWMND-78HD

B30

1200

B35

1200

1096 1096

5400/2400 5400/2400

Bifacial Module

TWMPF-50HD TWMPF-55HD

B35

1400

B35

1400

1055 1055

5400/2400 5400/2400

TWMPF-54HD TWMPF-60HD TWMHF-60HD
TWMPF-66HD TWMHF-66HD
TWMNG-54HC TWMNG-54HD
TWMNG-72HD
TWMNH-48HC TWMNH-48HD
TWMNH-66HD

B35

1400

B35

1400

B33

1400

B35

1400

B30

1100

790 B30
1400

B30

1100

B30

790

1400

1262 1262 1262 1262 1096 1096 1096 1096 1096 1096

5400/2400 5400/2400 5400/2400 5400/2400 5400/2400
±2400 5400/2400 5400/2400
±2400 5400/2400

Note: Test load = m(safety factors) × design load.

Installation Method F Test load: front/back (Pa)
--
---------3600/2400 -3600/2400 3600/2400 ±2400 5400/2400 ±2400 5400/2400 --±2400 3600/2400 --±2400 3600/2400 ---3600/2400 -3600/2400 -3600/2400 -±2400 5400/2400 -±2400 5400/2400

11 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

 Modules can be installed and fixed using the following installation methods
 Bolt hole installationUse anti-corrosion bolts to secure with the mounting brackets through the mounting holes on the assembly frame, as shown in Figure 3;
Figure 3 Bolt hole installation
Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 12

 Recommended bolt kits are as follows

Install fasteners

M8 bolt kits

M6 bolt kits

Notes

Bolt Washer

M8full thread recommended M6full thread recommended

2pcs,thickness1.5mm and outside diameters16mm

2pcs,thickness1.5mm and outside diameters= 1216mm

Spring Washer

8mm

6mm

Nut

M8

M6

Bolt tightening torque range

N· m

16~20

8~12

The material is hotdip galvanized or stainless steel, and the material selection is selected according to the local environment.

 Briquette installation: Use a suitable briquette and fix it with components and mounting brackets, as shown in Figure 4.
 The briquette must maintain at least 10mm overlap with the component frame (to ensure reliable installation of the component, the section of the briquette can be changed), and the bolt torque of the fixed briquette should be determined according to the mechanical design standards of the bolts and briquettes used by the customer, such asM816~20 N·m

Figure 4 Mounting clamps
05 ELECTRICAL INSTALLATION
 DC power generated by the photovoltaic system can be converted into AC power and fed into the grid. Policies on connecting
renewable energy system to the grid vary from region to region. Consult senior system designer before designing the system. Generally, the system installation shall be formally approved by the local public sector.
5.1 General Installation
 Installation structure should be compatible with module, in order to avoid galvanic corrosion. Any defects caused by such corrosion
will void the warranty.
 The DC-side system potential of the photovoltaic array includes the practice of floating ground, positive-pole grounding and negative-
pole grounding according to the system requirements; and different cell technologies have different adaptability. In a power-station project, particularly the module of the crystalline silicon photovoltaic cells, too large an absolute value of the negative to the ground might cause potential induced degradation (PID). Consequently, it is appropriate to use the negative grounding system so that the potential of the circuit is positive. Consult the inverter manufacturer for details.
 It is forbidden for non-professionals to open the lock nuts of the connector. Make sure that the connectors are clean, dry and fully
connected (A click sound should be heard when fully connected), otherwise it may lead to electric arc sparks which will damage the connector or cause a fire.
 The connector given to the customer or the connector purchased by the customer and the junction box connector used in the order
component must remain of the same brand and the same specification model, and connectors of different brands/specifications are not allowed to plug each other.
13 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

 Under normal conditions, a module is likely to experience conditions that produce more current and/or voltage than reported at standard
test conditions, Accordingly, the values of ISC and VOC marked on the Module should be multiplied by a factor of 1.25 when to determining component voltage ratings, current ratings, fuse sizes, and size of controls connected to the PV output.
 Completely cover the Modules with an opaque material to prevent electricity from being generated during disassembling the conductors.  It is not allowed to use the Modules in different models in the same solar photovoltaic system. When the Modules are connected in
series, the voltage of every string shall not be higher than the maximum voltage of the system (as shown in Figure 5). Reference equation
of the maximum number of the Modules in serial connection: maximum system voltage of the module/ (1.25* open-circuit voltage)
Please refer to the country's or local regulations for details.
 When connected in parallel, the current output is equal to the sum of each string's current (as shown in Figure 6). Fuse is necessary for
each module string. Take reference to the local regulation. Recommended maximum parallel Modules configurations: Fuse rating/ (1.25* short-circuit current). Please refer to the country's or local regulations for details.

Figure 5. Connection in Series

Figure 6. Connection in parallel

 Refer to the local regulations to determine the system wire size, types and temperatures.
 The cross section of the cables and the capacity of the connectors must be selected to suit the maximum system short circuit current
(The recommended section area for a single piece of Module is 4 mm2, and the recommended rated current for the connector is greater
than 20A, Please refer to the country's or local regulations for details), otherwise the cables and connectors shall be overheated under large current. Caution: The maximal temperature of the cable is 85 while the upper limited temperature of the connector is 105.
 Make sure the electric components such as the connectors and inverters are off-state during the installation. To reduce lightning damage,
the loop area should be kept as small as possible when laying cables. It is recommended to use fuses in each string.

5.2 PV module layout and wiring selection instructions
 At present, the PV module arrangement is more common in single vertical row, double vertical row, single horizontal row, double
horizontal row, as shown in Figure 7:

Figure.7 Common arrangement of modules Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 14

 The recommended cable length for different installation methods of each product is as follows:

Battery specifications 182/183.75 210

Modules model
78 72 66 60 54 66 60

Modules dimensions Length*Width/mm
2465*1134 2278*1134 2093*1134 1908*1134 1722*1134 2384*1303 2172*1303

Single/double vertical row Recommended cable lengthmm 400/-200 400/-200 400/-200 400/-200 400/-200 400/-200 400/-200

Single/double horizontal row Recommended cable length mm ±1500 ±1400 ±1400 ±1200 ±1200 ±1400 ±1400

Notes1. The junction box cable length of the above components contains connectors 2. This size is a reasonable size recommended and larger than the recommended size does not affect the installation.
06 Grounding
6.1 Grounding by cable
 The grounding bolts must be made of stainless steel and be used in the specified grounding holes. First, make the stainless steel bolt pass
through the spring washer, cup washer, flat washer, and star washer, and then insert through the grounding hole, flat washer and spring washer on the frame. Finally, tighten with a nut. Caution: The upper limited temperature of the conductor is 85. As for the installation, refer to Figure 8.
6.2 Grounding by lugs
 All the module frames and mounting structures shall be grounded according to regional and national electricity regulations. Use
recommended hardware to connect grounding cables and fasten to the Module frames.
 While using the metal structure, make sure the surface of the system have been electroplated to keep a good conducting circuit.  Use suitable grounding conductors to connect the Module frame to the mounting structure. This can achieve proper grounding effects.  First, peel the grounding cable to a proper length without damage to the metal core. Then insert the peeled cable into the lug, tighten the
screw. As shown in Figure 9, connect the lug to the aluminum frame with stainless steel bolts and connection components.

Figure 7 15 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

Figure 8

07 BYPASS DIODES AND BLOCK DIODES
 In a system with two or more Modules connected in series, if part of a Module is shaded while the other part is exposed to the sun, a very
high reverse current will go through the cells which have been partly or entirely covered and it will cause overheat on the cells, which may damage the Module. Using bypass diodes can protect Modules from this kind of risk. There are bypass diodes in junction boxes, which can reduce the effects of partial shadows. Do not privately disassemble the junction box to replace the diodes, even when the diodes are broken. This should be processed by the professionals.
 In a system with batteries, if the controller doesn't have the function of backswing protection, block diodes installed between the battery
and the Module can prevent the reverse current from damaging the Module.
08 MAINTENANCE
 Normally, the Modules do not need repair. Follow the maintenance methods below to ensure the best performance of the Modules:
 In most conditions, the normal rainwater can keep the module glass clean. Clean the glass surfaces with wet soft sponge or cloth if necessary. Use mild non-abrasive cleaning agent to remove stubborn dirt.
 Do not try to clean a Module with broken glass or perforated backsheet. It will cause serious electrical shock. Take a regular inspection on grounding, mechanical and electrical connections every 6 months. Make sure all the Module connectors are connected, clean and without damage or corrosion.
 When disassembling the connectors, must make sure all the components are working well; otherwise the connector's shall be replaced. Damage on the connector will cause electronic leakage. The tightening torque of the nut should be 1.5 N · m - 3 N ·m.
 Use opaque material to completely cover the Modules during repair to avoid electric shock. When exposed to the sunshine, the Modules will produce high voltage. The repair work must be carried out by professionals.
Warning: Shut down the system before any electric repair. Improper maintenance may cause electric shock or fire
Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd 16

17 Photovoltaic Module Installation Manual of TONGWEI Co.,Ltd

Customer Service Number 4000566888 After-sales E-mail twcustomerservice01@tongwei.com



References

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