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Instruction Manual for Macnaught models including: 20L BOP Battery Operated Pump, 20L, BOP Battery Operated Pump, Battery Operated Pump, Operated Pump, Pump
Note: Impellers must be lubricated with oil or grease during assembly. Note: 20L and 60L pumps use a 6 vane impeller. 205L pump uses a 8 vane Impeller. Instruction Manual Page 9. EXPLODED DIAGRAM. Note: Power head is factory sealed and would need to be replaced if found to be damaged internally or externally.
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DocumentDocumentBOP BATTERY OPERATED PUMPS (20L / 60L /205L model pumps) Instruction Manual BP-inst-issue18 Instruction Manual Page 1 INTRODUCTION Thank you for purchasing the Macnaught BOP battery operated pump. Macnaught has designed and manufactured this pump to the highest quality standards using premium quality materials and workmanship. PLEASE READ THIS SAFETY INFORMATION CAREFULLY BEFORE USE. Read and retain this instruction manual to assist you in the operation of your new product. WARNING Please read this important information carefully before use. This product should only be used with automotive oils and lubricants. Visually inspect pump, charger and battery prior to use for any signs of damage, loose or missing parts. If equipment is worn or damaged, remove it from service (Replace if required). The BOP Battery operated pump must be used strictly in accordance with Macnaught's terms and conditions. `WARNING' listed throughout this manual to advise of actions which may cause damage to your equipment. Failure to follow all instructions listed below may result in electric shock, fire, serious injury and/or damage to the power tool. The term "power tool" in all of the warnings listed refers to your battery operated (cordless) power tool. Make sure all operators have adequate access to the following instructions. GENERAL SAFETY DO NOT operate power tools in explosive areas, e.g; close to flammable liquids, gases or dust. ELECTRICAL SAFETY Never modify electrical connections. DO NOT expose power tool to rain or wet conditions. DO NOT use product if the product is damaged or the switch does not turn the pump on. Only use "ORIGINAL" Macnaught replacement parts, battery or charger. BATTERY and CHARGER SAFETY Please follow instructions from battery and charger owners manual If "battery-pack" case is damaged DO NOT use - Danger of electric shock or electrocution. Battery charger MUST ONLY be used for charging the rechargeable batteries supplied with the BOP. DO NOT operate charger if charger, power cord or plug is damaged - replace immediately. DO NOT disassemble charger or battery. DO NOT store battery pack in locations where the temperature may reach or exceed 40°C/104°F. DO NOT use charger on any other voltage than designated on the charger. Instruction Manual Page 2 DISCLAIMER Your product is designed to use with non-flammable automotive oil/lubricants only, with viscosity grades from 0W-40 to SAE85W-140. Usage with different fluids may cause performance degradation and render the warranty void. Improper use of liquid may lead to machine failure and malfunction. Use of any flammable fluids can cause sparks to explode and create a fire hazard. Macnaught bears no liability to the consequence of fluid misuse by customers. WARNING Always place gun on hanger when pump is not in use, as oil spillage can cause a slipping hazard. Keep plastic bag away from babies and children. Do not lift the power head with locking lever. Handle power head with care. DO NOT DROP. Make sure the power head is securely connected/attached to the stem. Do not leave the power head sitting on top of the stem unlocked. Stop operating the battery oil pump if any leakings at the joints are noticed. Do not modify the pump in any way. Only use a genuine Macnaught dispensing gun. Hand tighten the hose till its firm and check for any signs of leakage before use. Do not use flammable fluid in this product. Only use fluid specified in this instruction manual. Wear appropriate PPE for protection. Do not use the product in potentially explosive atmosphere. Do not expose the product to fire and source of heat. Users should refer to MSDS of the fluid from supplier being used. Use product in well ventilated area. Never leave your dispensing gun unattended in open position. Do not attempt to use any means to lock the lever. Always ensure the switch is in off position after dispensing the oil. Use pump in adequate lighting condition for safe operation. Do not use the product under poor illumination. Avoid spillage of oil near water source as it may be harmful to the environment. When moving drum, check area for spillage and clean up any liquid on floor as this will cause a slippery hazard Only use genuine Macnaught battery and chargers with this product. Battery pack, charger and power head should be protected from water. CAUTION * Do not expose the power head to a nearby magnet as its performance will be adversely affected. The battery operated pump should always be used in a vertical position. The dispensing gun should always be facing up when dispensing fluid. If the noise level changes check the hose to see if there is air present, if air is present stop the pump immediately as this indicates the drum is empty. Switch over to a new drum. Instruction Manual Page 3 BATTERY DISPOSAL NOTE: Dispose of old batteries properly. The battery contains rechargeable Lithium-ion and must be recycled or disposed of properly. Please refer to the local authorities for the correct method of battery disposal. DO NOT incinerate the battery pack. The battery can explode in a fire DO NOT attempt to disassemble any battery. CHARGE BATTERY 1) Insert battery 2) Power on (green light only) 3) Battery charging (red light only) 4) Battery charged (green light only) Note: Red light flashes when battery voltage is low (trickle charging to prevent battery damage) INSERT / REMOVE BATTERY 1) Insert battery a) lift handle a) b) push down b) Instruction Manual 2) Remove battery a) lift handle b) press button c) pull up c) a) b) Page 4 ASSEMBLY Note: For models supplied with a flow meter, refer to meter assembly instructions on page13 1) Remove both the inlet and outlet plugs from the pump stem before use. 2) Pull down extender tube 3) Push the pump stem into container 4) Tighten bung adapter to secure pump stem 5) Attach hose and gun (ensure end gasket is in place) 6) Ensure switch is off, then place power head onto pump stem 7) Press handle down to lock power head Note: Power head will not oprerate unless locked correctly into position. 8) Place gun onto hanger when finished Note: If nozzle holder is fitted, place nozzle into holder when finished. 9) To remove power head, lift handle. Instruction Manual Page 5 OPERATING INSTRUCTIONS OPERATION CAUTION NOTE: Do not allow the pump to run dry or pump damage can occur IMPORTANT: For initial operation 1) Turn slot in shaft clockwise one complete turn with a flat head screwdriver. 2) First press the trigger on gun and then turn on the pump to prime. 3) Release trigger when primed (fluid flows from gun). 4) Power head can be moved from pump assembly to pump assembly. 5) Long storage periods : a) Turn slot shaft 2 full turns counter clockwise using a flat head screwdriver. b) When starting pump after a long storage period, turn slot shaft clockwise with a flat head screwdriver. Note: Pump will not run when power head is not attached to pump stem correctly. Pressure sensor will turn motor off when trigger is released and stall pressure is reached. For low viscosity oils you may need to manually prime the system before use Note: There may be a delay in the pump turning off when the trigger on the gun is released, this is normal as the pump is priming to stall pressure. GENERAL OPERATION 1) Attach power head to stem CAUTION 2) Remove nozzle cover before use 1 3) Press or Release trigger to adjust flow 4) Lift handle to transfer power head from stem to stem 4 3 NOTE Remove nozzle cover before use Replace nozzle cover after use Instruction Manual Page 6 DIAPHRAGM AND SPRING REPLACEMENT 1) Turn anti-clockwise, remove drive gear 2) Remove 3 screws, pump cover and dispensing gun hanger 3) Remove 2 screws. 4) Remove assembly. 5) Remove circlip. 6) Replace spring. 7) Re-fit circlip. 8) Remove old diaphragm. 9) Fit new diaphragm. (ensure correct orientation) 10) Fit valve switch assembly. 11) Fit 2 screws. 12) Fit pump cover and dispensing gun hanger, using 3 screws. 13) Fit drive gear, turn clockwise to secure. Instruction Manual Page 7 IMPELLER AND O'RING REPLACEMENT 1) Unscrew adapter 2) Remove o'ring. 3) To assist in the removal of the impeller carefully use a small flat edged screwdriver in the small groove 4) Remove o'ring. 5) Carefully remove and replace impeller. 6) Replace o'ring. Note: Impellers must be lubricated with oil or grease during assembly. Note: 20L and 60L pumps use a 6 vane impeller. 205L pump uses a 8 vane Impeller 7) Carefully insert impeller housing. (Note correct orientation of grooves) 8) Replace o'ring. 9) Firmly hand tighten pump tube. Instruction Manual Page 8 EXPLODED DIAGRAM Note: Power head is factory sealed and would need to be replaced if found to be damaged internally or externally. Spare parts list Item no Pump Kit Ref (A) BP-1K No off Description Pump Seal Kit 1 1 Nut (M6) 2 1 Connector 3 3 Screws (3.5 x 25) 4 1 Pump Stem Top Cover 5 1 Hook - Dispensing Gun 6 1 Ball Bearing 7 1 Housing - Pump Stem 8 1 Roller Bearing 9 1 Oil Seal 10 1 Drive Shaft 11 A 1 Cover Impeller Chamber 12 A 1 Flexible Impeller 13 A 1 O'Ring 14 A 1 Housing - Impeller Chamber 15 A 1 O'Ring 16 1 Spring 17 1 Check Valve 18 A 1 O.Ring 19 1 Nut - Pump Stem 20 1 Drain Back Adaptor 21 1 Bung adapter (type C) 22 1 Tube Cover 23 1 Outer Tube 24 1 Base 25 A 2 Magnet 26 A 1 Circlip E-Clip 27 2 Screw - 3.5x16 28 1 Housing - Pressure Switch 29 A 1 Spring 30 A 1 Plunger 31 A 1 Diaphragm 32 1 U-Clip 33 A 1 O.Ring 34 1 Connector 35 1 Dust Cover NOTE: When fitting the BP-1K pump seal kit you must replace the impeller (12) and the spring (16) with the new ones supplied in the kit Instruction Manual BP-HG - Hose kit with 1.5m length BP-HG2 - Hose kit with 2m length Bung Adapter for 20ltr drum with pull out spout - order BP037s Page 9 TROUBLESHOOTING GUIDE TROUBLE Pump does not turn on Pump will not prime Power head does not stop when gun trigger is released CAUSE a) Flat battery b) Power head not attached correctly to pump c) Faulty switch d) Pump stem failure REMEDY a) Recharge battery b) Re-fit power head correctly c) Contact supplier d) Contact supplier a) Pump tube plug has not a) Remove tube plug been removed before use. b) Damaged or worn impeller b) Fit new impeller Note: Do not let the impeller run dry c) No oil in container d) Damaged gun or hose e) Damaged diaphragm c) Check oil level in container d) Replace gun e) Replace diaphragm a) Damaged diaphragm or spring a) Replace damaged diaphragm or spring b) Damaged or worn impeller b) Replace impeller c) Gun leaking c) Replace gun d) Damaged hose d) Replace hose Instruction Manual Page 10 PUMP SPECIFICATIONS Instruction Manual Page 11 Available Kits and Packs Instruction Manual Page 12 IM012EB-01 ELECTRONIC METER INSTRUCTION MANUAL This meter is designed specifically for the Macnaught BOP Battery Operated Pump Series Instruction Manual Page 13 INTRODUCTION PLEASE READ THIS INFORMATION CAREFULLY BEFORE USE. Read and retain this instruction manual to assist you in the operation of this product. If you have any problems with the meter, refer to the maintenance and trouble shooting sections of this manual. If you need further assistance, please contact your local representative or distributor for advice. This Flow Meter has incorporated the oval rotor principal into its design. This has proven to be a reliable and accurate method of measuring flow. Exceptional repeatability is the feature of the oval rotor design. CAUTION * Macnaught recommends the use of PPE equipment such as safety glasses, protective gloves, safety shoes etc before handling or using this product. * Do not modify or alter this product any way * Ensure that any fluid spillage is cleaned up immediately to prevent slipping or injury. * Firmly tighten all connections and check for any sign of leakage before use. IMPORTANT INFORMATION WARNING This product should only be used with automotive oils and lubricants OPERATING PRINCIPAL When fluid passes through the meter the rotors turn, as shown below. The magnets which are located in the rotors will pass across the PCB sensors. A signal is generated which is then sent by the PCB to the LCD as a Pulse Output. METER TO GUN ASSEMBLY 1) Prior to assembling connector (2) to the gun (1) remove item (5) from the gun (1). 2) Screw item (2) to the gun outlet (1) - Do not over tighten. 3) Slide O'ring (6) all the way onto screw (2) 6 2 3 4) Remove the `U'clip (3) from the meter (4) 5) Insert the meter inlet (4) onto the connector (2) apply light pressure to the meter, this will slightly compress the O'ring (6) then firmly press in the `U' clip until flush with the body (3) as shown 6) Carefully screw the outlet tube (5) onto the meter outlet (4) - Do not over tigthen 4 6 5 2 3 1 Instruction Manual Page 14 LITRE US GAL US QT RESET BATCH TOTAL NON RESET TOTAL SELECT UNITS INLET OPERATING INSTRUCTIONS The display wakens when flluid passes through the meter or either the "M"or "L"button is pressed. Note: The display will go to sleep after 3 seconds if no flow is detected BACK LIGHT To turn on the backlight press "L" button Change Units Setting 1) Waken display by pressing either the `M"or "L" button 2) Press and hold down the "L" button until the arrow moves to the next unit setting a) Press and hold down button to change from L to US-GAL b) Press and hold down button to change from US-GAL to US-Qt c) Press and hold down button to change from US-Qt to L BACK LIGHT RESET ACCUMULATIVE TOTAL Reset batch or accumulative totals to zero 1) Waken display by pressing either the `M"or "L" Button 2) Press and release "M" button to move arrow to desired batch (A) or total (B) setting 3) Simultaneously press and release the "M"and "L"buttons to reset the numbers to zero. REPLACE BATTERY 1) Carefully pull open the battery drawer as shown 2) Carefully slide the old battery from the PCB 3) Carefully insert the new CR2450 Lithium Coin battery. Note: Ensure the battery is fitted with the + on the battery pointing up as shown below. 4) Slide the battery drawer shut firmly to ensure the O'ring seals the drawer opening correctly, Change Batch and Total Setting 1) Waken display by pressing either the `M"or "L" button 2) Press and release "M" button to move arrow to desired batch or total setting A = Resettable batch total B = Resettable accumulative total C = Non ressettable accumulative total Instruction Manual + Page 15 METER TROUBLE SHOOTING TROUBLE Meter not reading No display Meter not accurate CAUSE a) Damaged or faulty PCB b) Damaged or jammed rotors a) Flat battery b) Damaged or faulty PCB a) Air in the oil b) Leakage c) Flowrate too high REMEDY a) Replace meter b) Replace meter a) Replace battery (Lithium CR2450) b) Replace meter a) Ensure the system is fully primed and air free b) Check and ensure all connections are properly assembled and sealed, otherwise replace meter as required. c) See specification for maximum flowrate METER SPECIFICATIONS FLOW RATE OPERATING TEMPERATURE OPERATING PRESSURE ACCURACY IP RATING INLET CONNECTION OUTLET CONNECTION POWER Up to 10LPM -20 deg C to +70 deg C 20psi (Max 60psi) +/- 2% of reading IP65 ½"inlet connector supplied 1/2"BSPP (F) 1 x CR2450 - 3V Lithium Coin Ba ery Instruction Manual Page 16 WEEE Directive - Waste Electrical and Electronic Equipment The WEEE Directive requires the recycling of waste electrical and electronic equipment in the European Union. Whilst the WEEE Directive does not apply to some of Macnaught's products, we support its policy and ask you to be aware of how to dispose of this product. The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill. Please contact your local dealer national distributor or Macnaught Technical Services for information on product disposal. Instruction Manual Page 17 WEEE Directive - Waste Electrical and Electronic Equipment Instruction Manual The WEEE Directive requires the recycling of waste electrical and electronic equipment in the European Union. Whilst the WEEE Directive does not apply to some of Macnaught's products, we support its policy and ask you to be aware of how to dispose of this product. The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill. Please contact your local dealer national distributor or Macnaught Technical Services for information on product disposal. Page 18 FCC: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/ TV technician for help. Instruction Manual Page 19 Instruction Manual Page 20 Instruction Manual Page 21 NOTES: Instruction Manual Page 22 NOTES: Instruction Manual Page 23 Note: This product should be disposed of according to all applicable local and national government environment regulations and guidelines. For Warranty Terms and Conditions see macnaught.com.au For a list of Australian Service Centres see macnaught.com.au Instruction Manual Page 24