DEWALT D25012-XE, D25013-XE HEAVY-DUTY 22 mm (7/8") COMPACT SDS PLUS® ROTARY HAMMERS

Instruction Manual

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

⚠️ DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

❗ WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

? CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

ℹ️ NOTICE: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US AT: 1800 654 155 (Aust) or 0800 339258 (NZ).

SAFETY INSTRUCTIONS FOR POWER TOOLS

When using power tools, always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions before attempting to operate this product. Keep these instructions in a safe place.

❗ WARNING: To reduce the risk of injury, read the instruction manual.

GENERAL POWER TOOL SAFETY WARNINGS

❗ WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

  1. WORK AREA SAFETY

    • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
    • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
    • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
  2. ELECTRICAL SAFETY

    • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
    • Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
    • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
    • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
    • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  3. PERSONAL SAFETY

    • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
    • Use safety equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
    • Prevent unintentional starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
    • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
    • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
    • Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
    • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  4. POWER TOOL USE AND CARE

    • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
    • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
    • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
    • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
    • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
    • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
    • Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  5. SERVICE

    • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. 230 V AC means your tool will operate on alternating current. As little as 10% lower voltage can cause loss of power and can result in overheating. All DEWALT tools are factory tested; if this tool does not operate, check the power supply. Your DEWALT tool is double insulated, therefore no earth wire is required.

Extension Cords

? CAUTION: Use only extension cords that are approved by the country's Electrical Authority. Before using extension cords, inspect them for loose or exposed wires, damaged insulation and defective fittings. Replace the cord if necessary.

MINIMUM GAUGE FOR CORD SETS

Tool Amperes For Cable length (m)
7.5 15 25 30 45 60
0 - 3.4 7.5 7.5 7.5 7.5 7.5 7.5
3.5 - 5.0 7.5 7.5 7.5 7.5 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 25

Additional Safety Instructions for Rotary Hammers

❗ WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

❗ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

❗ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

Symbols and Markings

❗ WARNING: ALWAYS use eye protection. All users and bystanders must wear eye protection that conforms to ANSI Z87.1.

❗ WARNING: ALWAYS wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

❗ WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

Markings on Tool

The following pictograms are shown on the tool:

SAVE THESE INSTRUCTIONS FOR FUTURE USE

Motor

Your DEWALT tool is powered by a DEWALT-built motor. Be sure your power supply agrees with the nameplate markings. Voltage decrease of more than 10% will cause loss of power and overheating. All DEWALT tools are factory tested.

COMPONENTS (Fig. 1)

❗ WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

Fig. 1 Description: This figure illustrates the DEWALT rotary hammer with its various components labeled. The components are:

INTENDED USE

These heavy-duty rotary hammers have been designed for professional drilling and hammerdrilling, screwdriving and light chipping at various work sites (i.e., construction sites). DO NOT use under wet conditions or in presence of flammable liquids or gases.

These heavy-duty rotary hammers are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Side Handle (Fig. 1)

❗ WARNING: To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed and securely tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.

A side handle comes assembled with this rotary hammer. The side handle (C) can be fitted to suit both right-hand and left-hand users.

TO ADJUST THE SIDE HANDLE

  1. Loosen the side handle (C) by turning it counterclockwise.
  2. Rotate the side handle to the desired position.
  3. Tighten the side handle by turning it clockwise.

TO CHANGE SIDES

For right-hand users: slide the side handle clamp over the chuck, handle at the left.

For left-hand users: slide the side handle clamp over the chuck, handle at the right.

Trigger Switch (Fig. 1)

To start the rotary hammer, depress the trigger switch (A). To stop rotary hammer, release the switch.

NOTE: Use lower speeds for starting holes without a centerpunch, drilling in metal, plastics or ceramics, or driving screws. Higher speeds are better for drilling in masonry for maximum efficiency.

VARIABLE SPEED

The variable speed trigger switch (A) permits speed control. The farther the trigger switch is depressed, the higher the speed of the drill.

LOCK-ON BUTTON

❗ WARNING: Be sure to release the locking mechanism before disconnecting the plug from the power supply. Failure to do so will cause the hammerdrill to start immediately the next time it is plugged in. Damage or personal injury could result.

The lock-on button (I) is for use only when the rotary hammer is stationary, mounted in a drill press stand or for chipping applications.

Before using the tool each time, be sure that the lock-on button release mechanism is working freely.

For continuous operation, press and hold the trigger switch (A); press the lock-on button (I); release the trigger switch and then release the lock-on button. The tool will continue to run.

To stop the tool in continuous operation, quickly press and release the trigger switch.

Reversing Lever (Fig. 1)

The reversing lever (H) is used to reverse the rotary hammer for backing out fasteners or jammed bits in drill-only mode.

? CAUTION: When reversing to clear jammed bits, be ready for strong reactive torque. To reverse the rotary hammer, turn it off and align the reversing lever (H) with the yellow arrow pointing backward (viewed when holding drill in operating position).

To position the lever for forward operation, turn the rotary hammer off and align the reversing lever (H) with the yellow arrow pointing forward (viewed when holding drill in operating position).

Mode Selector (Fig. 2)

Fig. 2 Description: This figure shows the mode selector dial with three distinct modes: DRILL-ONLY MODE, HAMMERDRILL MODE, and HAMMER-ONLY MODE. Each mode is represented by a symbol and corresponding text in English, French, and Spanish.

ℹ️ NOTICE: Tool must come to a complete stop before activating the mode selector button or damage to the tool may result.

DRILL-ONLY MODE

To use drill-only mode, press mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown. Use drill-only mode for wood, metal, and plastics.

HAMMERDRILL MODE

To use hammerdrill mode, press the mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown. Use this mode for masonry drilling.

HAMMER-ONLY MODE

For light chiseling, press the mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown.

NOTE: The yellow arrow on the mode selector MUST be aligned with one of the symbols at all times. There are no operable positions between the positions.

SDS Plus® Chuck (Fig. 1)

❗ WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/ installing attachments or accessories.

❗ WARNING: Burn Hazard. ALWAYS wear gloves when changing bits. Accessible metal parts on the tool and bits may get extremely hot during operation. Small bits of broken material may damage bare hands.

❗ WARNING: Do not attempt to tighten or loosen drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur.

To insert bit, insert shank of bit about 19 mm (3/4"), no further than 22 mm (7/8") into chuck. Push and rotate bit until it locks in place. The bit will be securely held.

To release bit, pull the chuck sleeve (E) back and remove the bit.

OPERATION

❗ WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/ installing attachments or accessories.

❗ WARNING: To reduce the risk of personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood "back-up" block to prevent damage to the material.

❗ WARNING: To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed and securely tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.

Proper Hand Position (Fig. 3)

Fig. 3 Description: This figure shows the correct way to hold the rotary hammer. Proper hand position requires one hand on the side handle (C), with the other hand on the main handle (B).

❗ WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

❗ WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Overload Clutch

If the drill bit becomes jammed or caught, the drive to the drill spindle is interrupted by the overload clutch. Because of the forces that occur as a result, always hold the machine securely with both hands and take a firm stance.

Drilling Tools

The machine is intended for hammerdrilling in concrete, brick and stone. It is also suitable for drilling without impact in wood, metal, ceramic and plastic.

Drilling (Fig. 1)

❗ WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/ installing attachments or accessories.

❗ WARNING: To reduce the risk of personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood "back-up" block to prevent damage to the material.

Press mode selector button (F) and turn the mode selector (G) to the drill bit symbol for drilling, to the hammer symbol for hammering or to the hammerdrill symbol for hammerdrilling.

DRILLING OPERATION

  1. For Wood, use twist bits, spade bits, power auger bits or hole saws. For Metal, use high-speed steel twist drill bits or hole saws. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. For Masonry, use carbide-tipped bits or masonry bits. A smooth, even flow of dust indicates the proper drilling rate.
  2. Always apply pressure in a straight line with the bit. Use enough pressure to keep the drill bit biting, but do not push hard enough to stall the motor or deflect the bit.
  3. Hold tool firmly with both hands to control the twisting action of the drill.

❗ WARNING: Drill may stall if overloaded causing a sudden twist. Always expect the stall. Grip the drill firmly with both hands to control the twisting action and avoid injury.

  1. IF DRILL STALLS, it is usually because it is being overloaded. RELEASE TRIGGER IMMEDIATELY, remove drill bit from work, and determine cause of stalling. DO NOT CLICK TRIGGER OFF AND ON IN AN ATTEMPT TO START A STALLED DRILL - THIS CAN DAMAGE THE DRILL.
  2. To minimize stalling or breaking through the material, reduce pressure on drill and ease the bit through the last fractional part of the hole.
  3. Keep the motor running when pulling the bit back out of a drilled hole. This will help prevent jamming.
  4. With variable speed drills there is no need to center punch the point to be drilled. Use a slow speed to start the hole and accelerate by squeezing the trigger harder when the hole is deep enough to drill without the bit skipping out.

DRILLING IN METAL

An SDS Plus® to round shank adaptor chuck is required. Ensure that tool is in drill-only mode. Start drilling with slow speed and increase to full power while applying firm pressure on the tool. A smooth even flow of metal chips indicates the proper drilling rate. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry.

NOTE: Large [7.9 mm to 12.7 mm (5/16" to 1/2")] holes in steel can be made easier if a pilot hole [4 mm to 4.8 mm (5/32" to 3/16")] is drilled first.

DRILLING IN WOOD

An SDS Plus® to round shank adaptor chuck is required. Ensure that tool is in drill-only mode. Start drilling with slow speed and increase to full power while applying firm pressure on the tool. Holes in wood can be made with the same twist drills used for metal. These bits may overheat unless pulled out frequently to clear chips from the flutes. For larger holes, use spade bits, power auger bits, or hole saws. Work that is apt to splinter should be backed up with a block of wood.

HAMMERDRILL OPERATION

  1. When drilling, use just enough force on the hammer to keep it from bouncing excessively or "rising" off the bit. Too much force will cause slower drilling speeds, overheating, and a lower drilling rate.
  2. Drill straight, keeping the bit at a right angle to the work. Do not exert side pressure on the bit when drilling as this will cause clogging of the bit flutes and a slower drilling speed.
  3. When drilling deep holes, if the hammer speed starts to drop off, pull the bit partially out of the hole with the tool still running to help clear debris from the hole.
  4. For masonry, use carbide-tipped bits or masonry bits. A smooth even flow of dust indicates the proper drilling rate.

Chipping and Chiselling (D25013)

  1. To switch from hammer drilling to chiselling, first insert the SDS Plus® chisel and check if it is properly locked.
  2. When switching from hammer drilling mode to chiselling mode, turn the chisel to the desired position. If you find resistance during mode change, turn the chisel slightly to engage the spindle lock.

Depth Rod (Fig. 4)

Fig. 4 Description: This figure illustrates the depth rod adjustment mechanism. It shows the depth rod (D), the side handle (C), and the depth rod release button (J).

TO ADJUST THE DEPTH ROD

  1. Push in and hold the depth rod release button (J) on the side handle.
  2. Move the depth rod (D) so the distance between the end of the rod and the end of the bit equals the desired drilling depth.
  3. Release the button to lock rod into position. When drilling with the depth rod, stop when end of rod reaches surface of material.

MAINTENANCE

❗ WARNING: Shock Hazard. To reduce the risk of serious personal injury, turn tool off and disconnect from power source before making any adjustments or removing/installing attachments or accessories.

Lubrication

Your power tool requires no additional lubrication.

Cleaning

❗ WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

❗ WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by certified service centers or other qualified service organizations, always using identical replacement parts.

ACCESSORIES

❗ WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local service center. If you need any assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 20 Fletcher Road, Mooroolbark, VIC 3138 Australia or call 1800 654 155 or (NZ) 0800 339258.

MAXIMUM RECOMMENDED CAPACITIES

D25012-XE, D25013-XE
Masonry 22 mm (7/8")
Steel 13 mm (1/2")
Wood 30 mm (1-1/8")

OPTIMUM CAPACITY

Masonry 4 mm–13 mm (5/32"–1/2")

Guarantee

Applicable to hand held Power Tools, Lasers and Nailers.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. Please return the complete unit, transportation prepaid, to any DEWALT Service Centre, or any authorised service station.

For warranty repair information, call (AUS) 1800 654 155 or (NZ) 0800 339258.

This warranty does not apply to:

This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 (New Zealand only), Trade Practices Act 1974 and State Legislation (Australia only).

FREE ONE YEAR SERVICE CONTRACT

DEWALT will also maintain the tool for free at any time during the first year of purchase. This includes labour, parts and lubrication required to restore the product to sound mechanical and/or electrical condition. Normal wear parts are not covered in this service. Carbon brushes worn more then 50% will be replaced.

NOTE: Three Year Warranty is not applicable to items deemed as consumables. Radial arm saws are covered by a one (1) year warranty only. DEWALT Reserves the right to review its warranty policy prior to launch of any new business development products.

30 DAY NO SATISFACTION GUARANTEE

If you are dissatisfied with any DEWALT power tool, laser or nailer, for any reason, simply return it to the point of purchase with your sales receipt within 30 days for a replacement unit or a full refund.

FREE WARNING LABEL REPLACEMENT:

If your warning labels become illegible or are missing, call (AUS) 1800 654 155 or (NZ) 0800 339258 for a free replacement.

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