Installation Guide for schweigen models including: Isodrive 3200 Motor
Installation Guide for PKDS3170-12SE
Installation Guide for PKUM1170-9SE
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DocumentDocumentINSTALLATION GUIDE Isodrive 3200 4.2021 / V3.0 www.schweigen.com.au Welcome Thank you for purchasing your new Schweigen Isodrive system. To get the maximum output from this unit, please read through this guide before use and installation. This guide contains important information on the correct use and maintenance of the unit, as well as important safety notes. This will ensure your personal safety and the lasting value of your Isodrive system. Please always retain your proof of purchase to aid in any warranty queries. This appliance and its packaging are produced by processes that minimise waste and respect the environment. Please help us to continue this effort to protect the environment by using the appliance efficiently and dispose of the packaging in a responsible manner. Page 2 Index 1. Welcome ........................................................................................................................................2 2. Your Safety....................................................................................................................................4 Before Installation ................................................................................................................................................................................ 4 Electrical Cord ......................................................................................................................................................................................... 4 Receiving your rangehood ................................................................................................................................................................ 4 Your Safety .............................................................................................................................................................................................. 5 Motor Features....................................................................................................................................................................................... 5 General Notes on Installation and Use......................................................................................................................................... 5 Recommended Installation Distance............................................................................................................................................ 5 Minimum Mounting Height ............................................................................................................................................................... 6 Avoidance of Back Flow...................................................................................................................................................................... 6 Safety of Children ................................................................................................................................................................................. 6 Replacement of supply cord............................................................................................................................................................. 6 Why Flexi-duct ....................................................................................................................................................................................... 6 3. Description ....................................................................................................................................7 Isodrive Motor......................................................................................................................................................................................... 7 4. Installation ....................................................................................................................................8 Roof Installation .................................................................................................................................................................................... 8 Through Wall Installation................................................................................................................................................................... 10 Twin 200mm Outlet Installation Example (3200 kit required).......................................................................................... 12 Optional Back Draft Shutter Installation Through Roof ....................................................................................................... 13 Optional Back Draft Shutter Installation Through Wall ........................................................................................................ 14 Optional Weather Shield Installation Guide............................................................................................................................... 15 5. Flexible Duct .................................................................................................................................16 Shallow Roof Space.............................................................................................................................................................................. 17 Securing Flexible Duct ........................................................................................................................................................................ 18 6. Measurements ..............................................................................................................................19 Measurements for Isodrive 3200 (Not to Scale)...................................................................................................................... 19 7. Parts List........................................................................................................................................20 Parts List for Isodrive 3200 .............................................................................................................................................................. 20 8. Maintenance .................................................................................................................................22 Roof Restoration or Cleaning........................................................................................................................................................... 22 9. Warranty / Disclaimer...................................................................................................................23 Page 3 2. Your Safety RECEIVING YOUR RANGEHOOD Please read this section thoroughly before attempting to operate the appliance. Inspect your product upon receipt. Any damage or defects MUST be reported within 48 hours, or no claim will be recognised. DO NOT INSTALL THIS APPLIANCE IF YOU FIND IT DAMAGED. If this product is installed damaged, the supplier, nor the retailer, will be responsible for the costs associated with the repair, replacement, removal or re-installation of the appliances. This appliance is not intended for use by person/s (including children) with reduced physical, sensory or mental capabilities, or lack of experience and/or knowledge. Unless the person has been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance, it is not a toy. Do not install Isodrive motor to a non-Schweigen and/or non-silent rangehood. If you fail to do so, your warranty will be voided. The manufacturer declines all responsibility in case of failure to adopt proper safety measures when installing or using the appliance. Ensure that the location in which this appliance is installed, has good and permanent ventilation. Please consult local laws and regulations and install in accordance. Use an electrical connector with earth that is correct for your location. Check that the voltage in your area corresponds to the appliance as indicated on the rating label. Before Installation We recommend this appliance to be installed or repaired by a qualified Schweigen Home Appliances technician. Please see our website www.schweigen.com.au for recommended installers. It is dangerous to modify any part of this appliance. Modification of any kind, will immediately void the warranty. Electrical Cord Ensure the supply cord is not exposed to heat, chemicals or sharp objects. If the supply cord is damaged, it must be replaced by the manufacturer, service agent or a similarly qualified person in order to avoid a hazard. The power supply cord connection MUST BE installed in such a way that access is easy in case of emergency. Page 4 2. Your Safety This guide is for the installation of the Isodrive motor system after the canopy/rangehood has been mounted on the wall or ceiling. (Refer to canopy/rangehood unit installation manual). NOTE: All PVC pipe and flexi ducting measurements are referring to inside measurements, unless otherwise mentioned. Motor Features · Roof and wall mounting with IPX4 degree of weather protection. · Super quiet, long vane, backward curved centrifugal fan. · Airflow is dependant on installation and the ducting used. Using single 250mm flex duct, you should attain up to 3200m3/hr depending on the ducting installation. The use of a smaller than 250mm (ISD) pipe would result in a loss of airflow. · Simple installation: mounts onto a 250mm PVC pipe for ultimate strength and allows for easy Dektite roof sealing. · Industrial quality motor and fan made in Germany and rated at 40,000 hours. · Motor is a high efficiency PSC type and rated at 150W costing around the same as two 70W light globes to run. · WARRANTY 10 YEARS return to manufacturer. Covers faulty manufacturing or components. It does not cover normal wear and tear. General Notes on Installation and Use This fan unit is designed to be installed using 250mm (OSD) PVC pipe as the initial connection to the fan module. The fan unit is supplied with a 250mm (OSD) PVC pipe, 250mm (ISD) flexible duct. (See page 10 for installation detail). This fan is suitable for connection to multiple duct runs with a minimum inlet area of 22,000mm2. When installing, 15 metres of 250mm flexi ducting MUST be used and no more than 2 to 3 bends in the flexi ducting. Where possible flexible ducting must be extended sufficiently to present a smooth air passage with bends of at least the radii of twice the diameter of the duct. WARNING: The rangehood must not be ducted into a wall cavity or a ceiling space, where a build up of grease can occur and become a potential fire risk. This will void warranty. NOTE: Fan module and dual foil flexi-duct are acoustically matched. Use of semi-rigid or rigid ducting will result in increased noise and may void warranty. See installation instruction notes `Why flexi-duct'. Recommended Installation Distance Isodrive 3200 motor, recommended 4 to 5 metres of flexi ducting. NOTE: Although less than 4 to 5 metres will increase extraction power this may result in a higher air noise level. Maximum duct length 15 metres (use 250mm ducting), however please be aware that increasing the duct length above 5 metre will decrease airflow. Check with supplier if longer duct length is required. Do not reduce the duct size at any time and avoid sharp bends. Page 5 2. Your Safety Minimum Mounting Height This fan unit is intended for mounting at a minimum height of 2.1 metres (measured to the lower part of the fan impeller) above a floor or the ground. Avoidance of Back Flow Care should be taken to avoid the back flow of gases into the room from the open flue of gas or other open fire appliances. Safety of Children This fan is not intended for use by young children or infirm persons without supervision. Replacement of supply cord If the supply cord is damaged, it must be replaced by a service agent or suitably qualified person in order to avoid a hazard. Why Flexi-duct Some internet sites strongly recommend the use of rigid ducting over fully flexible ducting. This may well be the case with conventional rangehoods with internal motor rangehood but not with external motor rangehood. Schweigen's unique Isodrive system works in the opposite way to conventional rangehoods, pulling air through the hood and acoustically matched ducting, producing almost silent high volume flow. The use of a complete rigid or semi-rigid ducting system will allow an organ piping effect to occur; like a didgeridoo where a noise is produced at one end of a hollow rigid pipe and the noise is amplified out the other. The Isodrive system places the noise outside the house and it needs to be kept there. WARNING: Installation without the use of at least the minimum recommended length of acoustically matched flexi-ducting in the system will void performance expectations. Any installation problem must be reported to Schweigen. Call outs relating to incorrect installation will result in a service fee direct to the customer. Schweigen takes no responsibility for problems caused by faulty installation, this may void warranty. A preferred installer list can be obtained from Schweigen website www.schweigen.com.au or by calling 1300 881 693. Page 6 NOTE For more flexible ducting instructions, refer page 19. Isodrive Motor 1 Included in the box: 1. Isodrive 3200 motor Approx. 3 metre, 10amp cable and standard male plug 2. Fire resistant 250mm OD1 PVC riser pipe NOTE: Cable cut-out at the both ends 3 3. Flexible ducting (250mm) Approx. 4 metres, 250mm (260mm OD1) diameter 4. Flexible ducting (200mm) Approx. 1.5 metres, 200mm (210mm OD1) diameter 5. 250-200mm reducer (only use when connecting the Isodrive 3200 motor to a single 200mm opening on a rangehood). Not included in the box: · Roof seal kit / Dektite · Support straps for poly pipe which connects to the roof truss · Aluminium Foil tape · Zip ties · Wall Mounting Kit Included with the 3200 Kit 6 (for rangehoods with twin outlets only) 6. Flexible ducting (200mm) Approx. 1.5 metres, 200mm (210mm OD1) diameter 7. Y joint (250 X 200 X 200mm) Optional: 8. Wall plate 8 9 9. 250mm back draft stopper 10. Weather shield kit 1 OD refers to outside dimension. 3. Description 2 4 5 7 10 Page 7 4. Installation Roof Installation Recommended duct length: minimum 4 metres, optimal 4-5 metres. Mount 250mm (ISD) rigid PVC pipe securely to beams, trusses or other appropriate structures: refer figure 1. The pipe should be mounted vertically with the roof penetration being sealed using a Dektite or other appropriate sealing membrane or device when installing through a metal finished roof. DO NOT install on a over lapping join. Ensure that the PVC pipe protrudes at least 50mm past the top of the Dektite, checking that the fan assembly clears the roof cladding at upper edge, refer figure 1. Pass power cord and plug through mounting flange and pipe, then out the slotted PVC pipe for connection to the female plug coming from the canopy/rangehood. Refer to figure 1. Do not insert plug into socket outlet or switch on until installation has been completed. Fit fan module to pipe and fix in position using side locking screw. Certain external installation configurations may cause audible levels of noise to be heard due to the air being expelled from the motor. To minimize external noise disturbance you can use between 5 to 15 metres of flexi duct to place the Isodrive motor in an appropriate position. Please be aware that the 3200 motor is capable of expelling air at 3200m3/hr. For more information on environmental noise limit and conditions please contact your local Council. We have a list of recommended installers available on the Schweigen website. Page 8 3200 motor 4. Installation Power cord 250mm PVC Pipe Dektite 250mm flexible duct (minimum 4 metres ducting length fully extended) 50mm Pipe protrusion above Fix pipe to fan module with side locking screws Fit side supports to locate Strap to supports NOTE: Prevent any cord bunching by pulling cord through from plug top end Connect to power supply 250-200mm reducer 200mm flexible duct MUST keep taught Figure 1 Roof Mount Option IMPORTANT For more flexible ducting instructions, refer to page 13. Only use when connecting the motor to a single 200mm outlet on the rangehood. Page 9 4. Installation Through Wall Installation Minimum protrusion distance from wall 40mm 70mm (End of pipe) Connecting pipe Wall Recommended to fix pipe to a support structure or strapping bracket (not included in mounting kit). ø 250mm Ensure power cable, pipe and cover plate slot is at the bottom. Mounting points Power cable Wall cover plate (Optional - Part Number P2025) NOTE: Make sure that the connecting pipe is well supported, at least 2 mounting points recommended. Page 10 70mm 4. Installation Protrude pipe to distance (use as reference only) Mounting points Install fan unit last Marked fastening holes first before installing Ensure slot cover plate, power cable and pipe slot is at the bottom. Fix pipe to structure or with a strapping bracket. Wall cover plate (Optional - Part Number P2025) Page 11 4. Installation Twin 200mm Outlet Installation Example (3200 kit required) This is for use where one motor is to be used and there are two 200mm outlets. 3200 motor 250 x 200 x 200mm If multi-fit Y joint supplied you will need to cut to correct size. Try to keep length of flexible ducting as even as possible other wise motors will draw air off each other 200mm flexible duct 250 200 200 Ensure flexible ducting is fully extended and as short as possible. Use smooth flowing curves for maximum air flow. Remove excess ducting by trimming to length. 250mm flexible ducting 200mm flexible ducting 200mm outlet Figure 2 Roof mount option Page 12 4. Installation Optional Back Draft Shutter Installation Through Roof · Cut 250mm flexible duct length to approximately 150mm to 200mm. · Assemble by fitting shutter assembly into the ducting. · Check to ensure the flaps close and open freely before assembling the bottom end of the ducting. 3200 motor 250mm flexible ducting PVC Storm pipe Cut existing ducting to 150mm to 200mm length 150mm to 200mm Attach ducting to back draft shutter and secure with duct tape and clamp Shutter System Assemble ducting to bottom end of back draft shutter and secure with duct tape and clap - see NOTE. Reducer NOTE Ensure the flaps open upwards before assembling ducting to bottom end of the shutter system. If flaps open downwards, the assembly is incorrect. Page 13 4. Installation Optional Back Draft Shutter Installation Through Wall 3200 motor PVC storm pipe Cut existing ducting length to 150mm to 200mm and assemble to the shutter system. Secure with duct tape and clamp. Back draft shutter system Make sure the flaps are vertical Wall cover plate with notch at bottom (optional part) Ensure that power cable passes through the cover palte notched recess and is clear of cut edge Wall Minimum pipe protrusion from wall surface Assemble existing ducting to the end of shutter system and secure with duct tape and clamp - see NOTE. NOTE Through wall installations flap shaft will be close to vertical and ensure flaps open towards the fan unit. Wall cover plate (optional part) Page 14 Power cord Back draft shutter system 4. Installation Optional Weather Shield Installation Guide Step 1 Remove Weather Shield (1 pc), P1128 Screws (2pcs) and P1128N Nuts (2pcs), Weather Shield Mounting Bracket (5 pcs) and P1124 Hex Head Screws (15pcs) from packaging. Step 2 Remove plastic cover from Weather Shield and bend to form a circle. Fasten P1128 Screws with P1128N Nuts at location shown. P1128N at the back Step 3 Place Mounting Brackets on to Fan Guard, and fasten 2 pieces of P1124 as shown. Ensure orientation of Bracket is mounted as shown. Step 4 Repeat Step 3 for the rest of the Brackets. P1128 Mounting bracket P1124 Fan guard Step 5 Mount Weather Shield and align mounting holes with the Brackets, and fasten with P1124 (5 areas). Align mounting holes with the brackets Page 15 5. Flexible Duct Flexible Ducting Flexible ducting must be fully extended and cut to the required length upon installation. Maximum fan performance will not be achieved unless the ducting is fully extended. Failure to fully extend ducting results in a smaller air passage and lower airflows. Incorrect installation may reduce airflow or increase noise levels. Call outs relating to incorrect installation will result in a service fee directed to the customer. Schweigen will take no responsibility for problems caused by faulty installation. A list of preferred Schweigen installers can be obtained from the Schweigen website www.schweigen.com.au. 3200 motor Please keep the flexi ducting taut, 4 to 5 metres in length is optimal NOTE: In shallow roof spaces extend flexi ducting horizontally 250mm flexible ducting DO NOT reduce ducting size. Figure 4 Page 16 5. Flexible Duct Shallow Roof Space In shallow roof spaces, do not crush or kink flexible ducting, as it will reduce air flow severely. 90 degree curve made of PVC or galvanise can be used as a substitute for the bend, refer to figure 5. 90 degree curve PVC or galvanise curve 250mm flexible ducting DO NOT reduce ducting size. Figure 5 Important Note Please do not crush or kink flexible ducting, as it will reduce air flow and may cause noise to occur through the system. Ducting needs to be kept taut at all times. Figure 6 Page 17 5. Flexible Duct Securing Flexible Duct Flexible duct must be installed with supports at maximum intervals of 1.5 metres. Flexible ductwork can be supported by using gaffer or electrical tape. Provided that it does not restrict the internal diameter of the ducting. Ducting installed looped over hanging beams should be installed in such a manner as to ensure the changes of direction are gradual. Support of the ducting with the use of hangers may be required, see option 2. NOTE: Ducting should be kept taut at all times. Option 1 Secure the flexible duct to the beam Aluminium foil tape Option 2 Support flexible duct by using hangers. NOTE: Care shall be taken to minimize sagging or snaking of the duct between supports. 250mm flexible ducting, DO NOT reduce ducting size. Hanger Aluminium foil tape Page 18 Figure 7 Examples of securing ducting Measurements for Isodrive 3200 (Not to Scale) Dimensions in mm 400 6. Measurements 288 Isodrive 3200 weighs 8.3 kg without the PVC pipe. 5 0 15.7 342 440 250.5 Figure 3 Page 19 7. Parts List Parts List for Isodrive 3200 33 11 4 4 1111 12 1144 15 Page 20 166 1177 1188 1100 2211 19 2200 Figure 8 Parts List for Isodrive 3200 Number 1 3 4 11 12 14 15 16 17 18 19 20 21 22 23 Part Number Description P1114 Capacitor 4µF P40112 Terminal Box Box Base and Lid P807 Terminal Block P1101 Fan Top Spinning P2011 M5X8 SUS Hex Nut Cap P2003 Fan Guard P1124 M4X12 Hex Washer Head S/S ST P2007 Fan Bottom Spinning P2004 3200 Inlet Cone P2005 Pipe Bracket P1125 M4X14 Pan Head S/S TT P2006 250mm PVC Pipe P301 Power Cable P2020 M5X16 Hex Head Machine Screw P2023 Cable Protective Grommet (200mm) P2025 Optional Wall Cover Plate Optional Back Draft Stopper Optional Weather Shield 7. Parts List Quantity 1 1 1 1 4 1 22 1 1 4 4 1 1 4 1 Page 21 8. Maintenance Roof Restoration or Cleaning Before doing your roof restoration or cleaning, please completely cover the outside motor system and avoid all chemical contact. imporant Any damages caused by the use of chemical products are not covered by warranty. Figure 9 Avoid chemical contact to motor system. **Images for illustration purposes only. Applies for all motors. Page 22 9. Warranty / Disclaimer Warranty (See warranty for more information) Isodrive motor has a 10-Year replacement product warranty. The consumer is responsible for any charges associated with removal of the faulty unit and installation of the new unit. The customer is also responsible for any freight charges incurred in this change over process. Disclaimer Under our policy of continuous product development, product specifications may change without notice. Prospective purchasers should therefore check with the retailer to ensure this publication correctly describes the products being offered for sale. All information supplied is to be used for general reference purposes only and is on the understanding that Schweigen Home Appliances will not be liable for any loss, liability or damage of whatever kind arising as a result of any reliance upon such information. All pictures used in the guide are for illustrative purposes only. Page 23 8/3-4 Anzed Court, Mulgrave 3170 Victoria. 1300 881 693 (EST) www.schweigen.com.auAdobe PDF Library 15.0 Adobe InDesign 16.1 (Macintosh)