BMW Motorcycle Repair Manual

Introduction to the Repair Manual

This repair manual provides comprehensive guidance for the maintenance and repair of BMW R 850 C and R 1200 C motorcycles. It is designed to assist workshop personnel in performing all essential maintenance and repair tasks correctly and efficiently, serving as a valuable supplement to practical and theoretical knowledge gained from training courses.

The manual is structured logically, following the sequence of work to be performed: Removal, Dismantling, Repair, Assembly, and Installation. Content is organized into individual chapters corresponding to specific construction groups, ensuring a systematic approach to repairs.

Regular updates to the manual will be published as amendments or additions become necessary. Users are advised to consult the latest issue for the most current information. The manual pertains to motorcycles in standard condition or equipped with Original BMW accessories, and not to those modified from the manufacturer's specifications.

For specialized tasks, the use of BMW special tools is detailed within the work instructions. Additionally, Service Information bulletins may be issued for repair instructions, which are subsequently incorporated into the next manual revision. Detailed illustrations on Parts microfiches are also recommended as a supplementary source of information.

Key Maintenance Information

  • The manual covers detailed procedures for various maintenance intervals, including inspections at 1,000 km, 10,000 km, and 20,000 km, as well as annual services.
  • Specific tasks include oil changes for the engine, gearbox, and rear wheel drive, filter replacements, brake fluid checks and changes, and clutch fluid level checks.
  • Procedures for checking and adjusting valve clearances, replacing spark plugs, and synchronizing components are also detailed.
  • A final inspection checklist covers road safety and functional aspects, including tires, lights, brakes, and electrical systems.

BMW AG Motorcycle Division

This manual is published by BMW AG Motorcycle Division, After Sales. For further assistance or information, consult official BMW service channels.

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