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Owner's Manual for truflo models including: TI3P 316 SS, TI3P Series Insertion Paddle Wheel Flow Meter Sensor, TI3P Series, Insertion Paddle Wheel Flow Meter Sensor, Paddle Wheel Flow Meter Sensor, Wheel Flow Meter Sensor, Flow Meter Sensor, Meter Sensor
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DocumentDocumentTruflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Quick Start Manual Read the user's manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice. 24-0500 © Icon Process Controls Ltd. 1 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Safety Information De-pressurize and vent system prior to installation or removal Confirm chemical compatibility before use DO NOT exceed maximum temperature or pressure specifications ALWAYS wear safety goggles or face-shield during installation and/or service DO NOT alter product construction Warning | Caution | Danger Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death. Hand Tighten Only Over tightening may permanently damage product threads and lead to failure of the retaining nut. Note | Technical Notes Highlights additional information or detailed procedure. Do Not Use Tools Use of tool(s) may damage produced beyond repair and potentially void product warranty. WARNING Personal Protective Equipment (PPE) Always utilize the most appropriate PPE during installation and service of Truflo® products. Pressurized System Warning Sensor may be under pressure. Take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury. 24-0500 © Icon Process Controls Ltd. 2 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Product Description The TI Series insertion plastic paddle wheel flow meter has been engineered to provide long-term accurate flow measurement in tough industrial applications. The paddle wheel assembly consists of a engineered Tefzel® paddle and micro-polished zirconium ceramic rotor pin and bushings. High performance Tefzel® and Zirconium materials have been selected due to their excellent chemical and wear resistant properties. * Rotates 330° *Optional High Impact NEMA 4X Enclosure TIP Thermal Plastic Vivid LED Display (Flow & Total) Features ? ½" 24" Line Sizes ? Flow Rate | Total ? Pulse | RS485 Outputs (Optional) TI3P 316 SS New ShearPro® Design ? Contoured Flow Profile ? Reduced Turbulence = Increased Longevity ? 78% Less Drag than Old Flat Paddle Design* *Ref: NASA "Shape Effects on Drag" Tefzel® Paddle Wheel ? Superior Chemical And Wear Resistance vs PVDF M12 Quick Connection True Union Design vs. Flat Paddle Zirconium Ceramic Rotor | Bushings ? Up to 15x the Wear Resistance ? Integral Rotor Bushings Reduce Wear and Fatigue Stress 360º Shielded Rotor Design ? Eliminates Finger Spread ? No Lost Paddles TIP Thermal Plastic TI3P 316 SS vs. Competitor 24-0500 © Icon Process Controls Ltd. 3 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Technical Specifications General Operating Range Pipe Size Range Linearity Repeatability 0.3 to 33 ft/s ½ to 24" ±0.5% of F.S @ 25°C | 77°F ±0.5% of F.S @ 25°C | 77°F 0.1 to 10 m/s DN15 to DN600 Wetted Materials Sensor Body O-Rings PVC (Dark) | PP (Pigmented) | PVDF (Natural) | 316SS FKM | EPDM* | FFKM* Rotor Pin | Bushings Zirconium Ceramic | ZrO2 Paddle | Rotor ETFE Tefzel® Electrical Frequency 49 Hz per m/s nominal 15 Hz per ft/s nominal Supply Voltage 10-30 VDC ±10% regulated Supply Current <1.5 mA @ 3.3 to 6 VDC <20 mA @ 6 to 24 VDC Max. Temperature/Pressure Rating Standard and Integral Sensor | Non-Shock PVC 180 Psi @ 68°F | 40 Psi @ 140°F 12.5 Bar @ 20°C | 2.7 Bar @ 60°F PP 180 Psi @ 68°F | 40 Psi @ 190°F 12.5 Bar @ 20°C | 2.7 Bar @ 88°F PVDF 200 Psi @ 68°F | 40 Psi @ 240°F 14 Bar @ 20°C | 2.7 Bar @ 115°F 316SS Consult Factory Operating Temperature PVC 32°F to 140°F 0°C to 60°C PP PVDF -4°F to 190°F -40°F to 240°F -20°C to 88°C -40°C to 115°C 316SS -40°F to 300°F -40°C to 148°C Output Pulse | RS485* Display LED | Flow Rate + Flow Totalizer Standards and Approvals CE | FCC | RoHS Compliant See Temperature and Pressure Graphs for more information * Optional Model Selection PVC | PP | PVDF Size ½" - 4" 6" - 24" 1" - 4" 6" - 24" 1" - 4" 6" - 24" Part Number TIP-P-S TIP-P-L TIP-PP-S TIP-PP-L TIP-PF-S TIP-PF-L Material PVC PVC PP PP PVDF PVDF Add Suffix `E' - EPDM Seals `R' - RS485 Communication Output - $100 316 SS Size ½" - 4" 6" - 24" Part Number TI3P-SS-S TI3P-SS-L Material 316 SS 316 SS Add Suffix `E' - EPDM Seals `R' - RS485 Communication Output - $100 24-0500 © Icon Process Controls Ltd. 4 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Display Characteristics LED Display Flow Total Selected Unit See Pg.10 for details M12 Connection Dimensions (mm) Flow Rate Unit | Output Indicators 91.7 91.7 106.4 210.0 179.0 24-0500 © Icon Process Controls Ltd. 5 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Wiring Diagram 182 7 3 6 4 5 Terminal 1 2 3 4 5 6 M12 Female Cable Description 10~30 VDC Pulse Output - VDC Pulse Output RS485A RS485B Brown | 10~30VDC Black | Pulse Output (OP2) White | Pulse Output (OP1) Grey | RS485B Blue | -VDC Yellow | RS485A Color Brown White Blue Black Yellow Grey Wiring - SSR* (Totalizer) Set "Con n" in Pulse Output Control (Refer Pulse Control Programmming, Page 11) Wire Color Brown White Blue Description + 10~30VDC Pulse Output -VDC * SSR - Solid State Relay Wiring - One Pulse/Gal | Con E Set "Con E" in Pulse Output Control (Refer Pulse Control Programmming, Page 11) Wire Color Brown White Blue Description + 10~30VDC Pulse Output -VDC Wiring - SSR* (Flow Rate) Set any "Con" in Pulse Output Control (Refer Pulse Control Programmming, Page 11) Wire Color Brown Black Blue Description + 10~30VDC Pulse Output -VDC * SSR - Solid State Relay Wiring - To Flow Display | Con F Set "Con F" in Pulse Output Control (Refer Pulse Control Programmming, Page 11) Wire Color Brown White Blue Description + 10~30VDC Paddle Pulse -VDC 24-0500 © Icon Process Controls Ltd. 6 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Installation Retention Cap Very Important Lubricate O-rings with a viscous lubricant, compatible with the materials of construction. Using an alternating | twisting motion, carefully lower the sensor into the fitting. | Do Not Force | Fig-3 Ensure tab | notch are parallel to flow direction | Fig-4 Hand tighten the sensor cap. DO NOT use any tools on the sensor cap or the cap threads or fitting threads may be damaged. | Fig-5 Lubricate with silicone inside of insertion fitting Fig - 1 Fig - 2 Retention Cap Flow Process Pipe Fig - 3 Locating Pin Ensure O-rings are well lubricated Notch 1¼" G Sensor Blade Ensure tab is parallel to flow direction Fig - 4 Top View Correct Sensor Position 0011 Tab Notch VERY IMPORTANT Lubricate O-rings with a viscous 02 lubricant, compatible with the system 03 Fig - 5 Notch Hand tighten using the retention cap DO NOT use display to tighten Locate the flow meter positioning tab and clamp saddle notch. 24-0500 © Icon Process Controls Ltd. Engage one thread of the sensor cap, then turn the sensor until the alignment tab is seated in the fitting notch. Ensure tab is parallel to flow direction. · Hand tighten the screw cap · DO NOT use any tools -- threads may be damaged · Ensure meter is firmly in place 7 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Correct Sensor Position Setup TI Series flow meters measure liquid media only. There should be no air bubbles and the pipe must always remain full. To ensure accurate flow measurement, the placement of the flow meters needs to adhere to specific parameters. This requires a straight run pipe with a minimum number of pipe diameters distance upstream and downstream of the flow sensor. Flange Inlet Outlet 2x 90º Elbow Inlet Outlet Reducer Inlet Outlet 10xID 5xID 25xID 5xID 15xID 5xID 90º Downward Flow 90º Elbow Downward Flow Upward Inlet Outlet Inlet Outlet Ball Valve Inlet Outlet 40xID 5xID Installation Positions Figure - 1 20xID 5xID Figure - 2 50xID 5xID Figure - 3 Good if NO SEDIMENT present Good if NO AIR BUBBLES present *Maximum % of solids: 10% with particle size not exceeding 0.5mm cross section or length Preferred installation if SEDIMENT* or AIR BUBBLES may be present 24-0500 © Icon Process Controls Ltd. 8 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Fittings and K-Factor TEE FITTINGS CLAMP-ON SADDLES CPVC SOCKET WELD-ON ADAPTERS Tee Fitting IN DN ½" (V1) 15 ½" (V2) 15 ¾" 20 1" 25 1½" 40 2" 50 2½" 65 3" 80 4" 100 K-Factor LPM 156.1 267.6 160.0 108.0 37.0 21.6 14.4 9.3 5.2 GPM 593.0 1013.0 604.0 408.0 140.0 81.7 54.4 35.0 19.8 Sensor Length S S S S S L L L L TEE FITTINGS (V2) Size ½" ¾" 1" 1½" 2" K-Factor 282.0 196.0 136.0 43.2 23.2 Pressure vs. Temperature Bar Psi 15.2 220 = PVC = PP 13.8 200 12.4 180 11.0 160 9.7 140 8.3 120 6.9 100 5.5 80 4.1 60 2.8 40 1.4 20 00 °F 60 104 140 175 °C 20 40 60 80 = PVDF 212 248 100 120 Note: During system design the specifications of all components must be considered. | Non-Shock Clamp Saddles K-Factor IN DN LPM GPM 2" 50 21.6 81.7 3" 80 9.3 35.0 4" 100 5.2 19.8 6" 150 2.4 9.2 8" 200 1.4 5.2 Sensor Length S S S L L Rotates 330°* PVC PP PVDF 316SS * Optional Weld On Adapter IN DN 2" 50 2½" 65 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 400 16" 500 18" 600 20" 800 24" 1000 K-Factor LPM 14.4 9.3 9.3 5.2 2.4 1.4 0.91 0.65 0.5 0.4 0.3 0.23 0.16 GPM 54.4 35.5 35.0 19.8 9.2 5.2 3.4 2.5 1.8 1.4 1.1 0.9 0.6 Sensor Length S S S S L L L L L L L L L Min/Max Flow Rates Pipe Size (O.D.) ½" | DN15 ¾" | DN20 1" | DN25 1 ½" | DN40 2" | DN50 2 ½" | DN60 3" | DN80 4" | DN100 6" | DN150 8" | DN200 LPM | GPM LPM | GPM 0.3m/s min. 10m/s max 3.5 | 1.0 120.0 | 32.0 5.0 | 1.5 170.0 | 45.0 9.0 | 2.5 300.0 | 79.0 25.0 | 6.5 850.0 | 225.0 40.0 | 10.5 1350.0 | 357.0 60.0 | 16.0 1850.0 | 357.0 90.0 | 24.0 2800.0 | 739.0 125.0 | 33.0 4350.0 | 1149.0 230.0 | 60.0 7590.0 | 1997.0 315.0 | 82.0 10395.0 | 2735.0 316SS PC PVC PP PVDF 24-0500 © Icon Process Controls Ltd. 9 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Programming STEPS 1 Home Screen + 3 Sec. 2 Lock 3 Flow Unit 4 K Factor Select/Save/Continue DISPLAY Move Selection Left OPERATION Home Screen Change Digit Value Lock Settings Factory Default: Lk = 10 Otherwise meter will enter Lockout Mode* Flow Unit Ut.1 = Gallons (Factory Default) Ut.0 = Liters | Ut.2 = Kiloliters K Factor Value Enter K Factor value depending on pipe size. Refer to Page 9 for K-Factor Values Setting Output Limits (SSR*) Select/Save/Continue Move Selection Left STEPS DISPLAY 1 Home Screen Home Screen OPERATION Change Digit Value Current Value (CV) Set Value (SV) 2 Flow Rate Pulse Output (OP1) 3 Totalizer Pulse Output (OP2) Flow Rate Pulse Output (OP1) Limit Enter Flow Rate Pulse Output Value CV SV : Flow Rate Output (OP1) ON CV < SV : Flow Rate Output (OP1) OFF Refer Page 6 for SSR* Wiring Totalizer Pulse Output (OP2) Limit Enter Totalizer Pulse Output Value CV SV : Totalizer Output (OP2) ON CV < SV : Totalizer Output (OP2) OFF Note: Refer Pulse Control Programming (Pg 11) Refer Page 6 for SSR* Wiring *SSR - Solid State Relay 24-0500 © Icon Process Controls Ltd. 10 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Pulse Control Programming Select/Save/Continue Move Selection Left Change Digit Value STEPS DISPLAY 1 Home Screen 3 Sec. Home Screen OPERATION 2 Pulse Output Control 3 OP2 Auto Reset Time Delay 4 Alarm Mode Setting Pulse Output Control Con = n : OP2 Manual Reset (When Totalizer = Set Value (SV)) Con = c | r : OP2 Auto Reset after (t 1) Secs Con = E : One Pulse/Gal (Default) Con = F : Paddle Pulse -- Frequency Max 5 KHz (For TVF) OP2 Auto Reset Time Delay Factory Default: t 1 = 0.50 | Range: 0 ~ 999.99 Secs (Displayed only when Con r | Con c is selected) Note: OP2 = Totalizer Output Alarm Mode Setting Factory Default: ALT = 0 | Range: 0 ~ 3 Refer to Alarm Mode Selection 5 Hysterisis Hysterisis Factory Default: HYS = 1.0 | Range: 0 ~ 999.9 (Hysterisis is a buffer around the Programmed Set Point) 6 OP1 Power On Time Delay OP1 Power On Time Delay Factory Default: t2 = 20 | Range: 0 ~ 9999 Secs Note: OP1 = Flow Rate Output Alarm Mode Selection ALt No. Description ALt = 0 CV SV -- Relay ON | CV < [SV - Hys] -- Relay OFF ALt = 1 CV SV -- Relay ON | CV > [SV + Hys] -- Relay OFF ALt = 2 [SV + Hys] CV [SV - Hys] -- Relay ON : CV > [SV + Hys] or CV < [SV - HyS] -- Relay OFF ALt = 3 [SV + Hys] CV [SV - Hys] -- Relay OFF: CV > [SV + Hys] or CV < [SV - HyS] -- Relay ON Hys = Hysteresis -- Acts like a buffer ± around (OP1) pulse output CV: Current Value (Flow Rate) | SV = Set Value 24-0500 © Icon Process Controls Ltd. 11 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Totalizer Reset STEPS 1 Home Screen + 3 Sec. 2 Totalizer Reset DISPLAY Home Screen OPERATION Totalizer Value will Reset to Zero Rotor Pin | Paddle Replacement 1 Line up pin with hole 2 GENTLY tap Small Pin 3 Tap until pin is 50% out Pin Hole 4 Pull out 5 6 Pull out Paddle Insert new paddle in flow meter 7 Push in pin approx. 50% 8 GENTLY tap 9 Congratulations! Replacement procedure is complete! Ensure holes are aligned 24-0500 © Icon Process Controls Ltd. 12 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Installation Fittings SA Clamp-On Saddle Fittings · PVC Material · Viton® O-Rings · Available in Metric DIN · Will Accept Signet® Type Flow Meter Size 2" 3" 4" 6" 8" PVC Part Number SA020 SA030 SA040 SA060 SA080 PT | PPT | PFT Installation Fittings · PVC | PP | PVDF · Socket End Connections · Will Accept Signet® Type Flow Meter · True-Union Design PVDF PVC Size ½" ¾" 1" 1½" 2" Part Number PFT005 PFT007 PFT010 PFT015 PFT020 Part Number PT005 PT007 PT010 PT015 PT020 Add Suffix `E' - EPDM Seals `T' - NPT End Connectors `B' - Butt Fused End Connections for PP or PVDF PP Part Number PPT005 PPT007 PPT010 PPT015 PPT020 SAR Clamp-On Saddle Fittings (SDR Pipe) · PVC Material · Viton® O-Rings · Available in Metric DIN · Will Accept Signet® Type Flow Meter Size 2" 3" 4" 6" 8" 10" 12" 14" 16" PVC Part Number SAR020 SAR030 SAR040 SAR060 SAR080 SAR100 SAR120 SAR140 SAR160 CT CPVC Tee Installation Fitting · 1"-4" Pipe Sizes · Easy to Install · Will Accept Signet® Flow Meter CPVC Size 1" 1 ½" 2" 3" 4" Part Number CT010 CT015 CT020 CT030 CT040 Add Suffix `E' - EPDM Seals `T' - NPT End Connectors `B' - Butt Fused End Connections for PP or PVDF PG Glue-On Adapter · 2"-24" Pipe Sizes · Easy to Install · Will Accept Signet® Flow Meter Glue-On Adapter CPVC Size 2"- 4" 6"- 24" Part Number PG4 PG24 24-0500 © Icon Process Controls Ltd. 13 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor SWOL Weld-On Adapter Size · 2"-12" Pipe Sizes 3" · 316SS Weld-o-let with PVDF insert 4" · Easy to Install 6" · Will Accept Signet® Flow Meter 8" 10" 12" Weld-On Adapter - 316 SS Part Number SWOL3 SWOL4 SWOL6 SWOL8 SWOL10 SWOL12 List Price $ 299.00 $ 329.00 $ 349.00 $ 369.00 $ 389.00 $ 419.00 SST Size 316SS TI3 Series ½" NPT Tee Fittings ¾" 1" · Will Accept Signet® Type Flow 1 ½" Meter 2" 3" 4" Threaded Tee Fitting - 316 SS Part Number SST005 SST007 SST010 SST015 SST020 SST030 SST040 List Price $ 399.00 $ 419.00 $ 499.00 $ 529.00 $ 629.00 $ 899.00 $ 999.00 SSS Size 316SS TI3 Series ½" Sanitary Tee Fittings ¾" 1" · Will Accept Signet® Type Flow 1 ½" Meter 2" 3" 4" Sanitary Tee Fitting - 316 SS Part Number SSS005 SSS007 SSS010 SSS015 SSS020 SSS030 SSS040 List Price $ 630.00 $ 630.00 $ 636.00 $ 658.00 $ 696.00 $ 1,098.00 $ 1,599.00 SSF Size 316SS TI3 Series ½" Flanged Tee Fittings ¾" 1" · Will Accept Signet® Type Flow 1 ½" Meter 2" 3" 4" Flanged Tee Fitting - 316 SS Part Number SSF005 SSF007 SSF010 SSF015 SSF020 SSF030 SSF040 List Price $ 630.00 $ 630.00 $ 636.00 $ 658.00 $ 696.00 $ 1,098.00 $ 1,599.00 24-0500 © Icon Process Controls Ltd. 14 Truflo® -- TIP | TI3P Series Insertion Paddle Wheel Flow Meter Sensor Warranty, Returns and Limitations Warranty Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement. Returns Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment. Limitations This warranty does not apply to products which: 1. are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2. have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3. have been modified or altered; 4. anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5. have been involved in accidents or natural disasters; or 6. are damaged during return shipment to Icon Process Controls Ltd Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1. there is evidence of a potentially hazardous material present with the product; 2. or the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty. For additional product documentation and technical support visit: www.iconprocon.com | e-mail: sales@iconprocon.com or support@iconprocon.com | Ph: 905.469.9283 by Phone: 905.469.9283 · Sales: sales@iconprocon.com · Support: support@iconprocon.com 24-0500 © Icon Process Controls Ltd. 15