SICK CDF600-21xx Fieldbus Module

Module for integrating a SICK identification sensor into PROFIBUS-DP networks.

Models: CDF600-2100, CDF600-2103

Correct Use

The CDF600-21xx fieldbus module is used exclusively to integrate a single SICK identification sensor as a subscriber in PROFIBUS-DP networks in accordance with EN 50170 (V2). The fieldbus module and identification sensor (referred to as the ID sensor) represent a single data technology unit on the bus, communicating via a serial data interface (RS-232). One fieldbus module is required for each ID sensor on the PROFIBUS network.

The CDF600-21xx fieldbus module supports the following ID sensors:

The fieldbus module can operate in an ambient temperature range of -35 °C to +50 °C. Correct use includes compliance with all information in these operating instructions and the supplementary CDF600-21xx Fieldbus Module Technical Information (no. 8015337).

About This Document

These operating instructions facilitate the quick and easy assembly of the fieldbus module for ambient temperatures from 0 to +50 °C and the establishment of electrical connections between the module, the ID sensor, the fieldbus, and a local trigger sensor (if applicable). Initial parameters, such as operating mode and bus address, are set via the module's mechanical controls.

These instructions apply to the following models:

The CDF600-21xx fieldbus module is referred to as "fieldbus module" unless a distinction is necessary.

Supplementary and Other Relevant Documents

More detailed information on electrical installation and configuration is available in the CDF600-21xx Fieldbus Module Technical Information (no. 8015337). This document covers:

PROFIBUS-related configuration information is also available via the SOPAS ET online help. The Technical Information document is available as a PDF at www.mysick.com/en/cdf600-2. PDF viewing software like Acrobat® Reader® is required.

Safety Information

This chapter addresses the safety of commissioning and operating personnel. Read these instructions carefully before commissioning to familiarize yourself with the device and its controls. The instructions are a component part of the device and must be kept accessible.

Protect the module against moisture and dust when the USB interface and rotary encoding switch cover is open, as the module does not conform to a specified IP enclosure rating in this state. To maintain IP 65 (CDF600-2100) or IP20 (CDF600-2103) rating during operation:

Opening the housing invalidates warranty claims against SICK AG. Data integrity and confidentiality are the customer's responsibility, requiring appropriate security measures (network separation, firewalls, virus protection, patch management).

Commissioning and Configuration

Scope of Delivery

Operating Principle of the Fieldbus Module (Overview)

On PROFIBUS, the fieldbus module functions as a slave, controllable by any conforming PROFIBUS master (e.g., PLC).

It operates as a proxy for SICK identification sensors (IDpro families), making only the ID sensor visible to the bus master. Alternatively, it acts as a gateway for sensors with RS-232 interfaces, making only the module visible to the bus master.

As a proxy, it loads the ID sensor's device description on startup and saves the sensor's parameter set for easier replacement. As a gateway, it transmits data telegrams framed with STX/ETX received via its serial data interface (57.6 kBd or 9.6 kBd).

ID sensors in proxy mode can receive trigger signals via PROFIBUS or a local trigger sensor connected to the fieldbus module's switching input. Four LEDs indicate status (connection, switching input, system/bus errors).

A smaller SICK-specific CAN sensor network can be set up as a subnetwork using the CAN bus via the POWER connection, with the PROFIBUS-connected ID sensor acting as a master.

Step 1: Mounting

Equipment Required

Mounting Requirements

Procedure:

  1. Mount the fieldbus module using the two elongated drill holes in the cover lugs or side bar. Position horizontally or vertically for correct reading of rotary encoding switches.
  2. Mount the ID sensor and align it with codes/transponders as per its operating instructions. Refer to www.mysick.com/en/clv62x for CLV62x scanner instructions.

Step 2: Electrical Installation

Important Safety Notes:

Danger: Risk of injury and damage caused by electrical current!

The CDF600-21xx fieldbus module requires proficient grounding of all connected devices and mounting surfaces to the same ground potential. Incorrect grounding can lead to hazardous voltages, device malfunctions, irreparable damage, and cable fires due to heat rise in cable shields.

Refer to the CDF600-21xx Fieldbus Module Technical Information (no. 8015337) at www.mysick.com/en/cdf600-2 for hazard elimination guidance.

Wiring Procedure:

  1. Wire the fieldbus module according to the ID sensor type using optional pre-assembled cables, as shown in the block diagrams. Cables must be ordered separately. Specific M12 to D-SUB-HD adapter cable part numbers for ID sensors with Ethernet interfaces can be found in the relevant product information online.
  2. Build the PROFIBUS network according to PNO recommendations. Terminate the main line at both ends. For CDF600-2100, attach terminator no. 6021156 (M12 male) to "PB OUT". For CDF600-2103, connect a 9-pin D-Sub plug with termination resistor to "PROFIBUS".
  3. Cable Types/Lengths:
    • Supply cable: screened, length < 30 m. Isolate unused CAN bus wires on the "POWER" connection.
    • Connection cable (fieldbus module to ID sensor): screened, < 5 m (due to RS-232 interface).
  4. Prepare and protect the supply voltage. The voltage level depends on the connected sensor (see "CDF600-21xx-relevant specifications of ID sensors", page 3).

Block Diagram: CDF600-2100 Fieldbus Module (PROFIBUS M12) Connection Example

This diagram illustrates the connection of a CDF600-2100 fieldbus module to an ID sensor (e.g., CLV63x bar code scanner or IDM16x hand-held scanner) and other components like SOPAS ET, a trigger sensor, and PROFIBUS network. It shows connections for USB, POWER, DEVICE, EXT.IN 1, and PROFIBUS data, including supply voltage and data (RS-232) lines.

Block Diagram: CDF600-2103 Fieldbus Module (PROFIBUS D-Sub-HD) Connection Example

This diagram illustrates the connection of a CDF600-2103 fieldbus module, similar to the CDF600-2100, but featuring a D-SUB PROFIBUS connection. It shows connections for USB, POWER, DEVICE, EXT.IN 1, and PROFIBUS data, including supply voltage and data (RS-232) lines to an ID sensor (e.g., CLV63x or IDM16x) and SOPAS ET.

Supply Voltage and Power Consumption

The fieldbus module operates on DC 10 V to 30 V, which is also supplied to the connected ID sensor. The power supply unit must comply with SELV, LPS, or NEC Class 2 standards.

The fieldbus module itself consumes less than 5 W (without ID sensor or trigger sensor). The total power consumption dictates the required power supply unit capacity.

Note: The DEVICE connection is not short-circuit protected. If the POWER LED fails after a short circuit, the device requires SICK Service.

CDF600-21xx Relevant Specifications of ID Sensors

ID sensor Supply voltage Power consumption1) Firmware version
ID sensors that support proxy mode
CLV61x FIELDBUS DC 10 V ... 30 V 2.8 W, typical V. 1.00
CLV62x DC 10 V ... 30 V Max. 4,5 W V. 5.26
CLV63x line/raster DC 18 V ... 30 V 5 W typical
CLV63x Line with SwSP DC 18 V ... 30 V 6 W typical
CLV64x line/raster DC 18 V ... 30 V 5 W typical
CLV64x Line with SwSP DC 18 V ... 30 V 6.5 W typical
CLV65x line DC 18 V ... 30 V 8.5 W typical
CLV65x Line with SwSP DC 18 V ... 30 V Typical 9.5 W
CLV63x ... 65x, for heating in addition2) DC 24 V ±10% Electronics type-specific, heating max 30 W
CLV69x3) line DC 18 V ... 30 V Max. 15 W V. 1.4.0.10
CLV69x3) Line with SwSP DC 18 V ... 30 V Max. 17 W V. 1.4.0.10
Lector®62x DC 10 V ... 30 V Typical 3 W V. 1.50
RFH62x DC 10 V ... 30 V Max. 5 W V. 1.32
ID sensors that support gateway mode
RFH63x DC 10 V ... 30 V < 6 W, typical V. 1.80
RFU62x DC 10 V ... 30 V4) < 8 W5), typical V. 1.40
RFU63x DC 18 V ... 30 V < 20 W, typical V. 1.30
Lector®64x/65x DC 24 V ± 20% 20 W typical
IDM160 Transducer DC 24 V/5 V 1.15 W typical
IDM161 Transducer DC 24 V/5 V 0.9 W typical
IDM260 Transducer DC 24 V/5 V 1.68 W typical
IDM261 Transducer DC 24 V/5 V 1.65 W typical

1) Switching output without load. Fieldbus module power consumption additionally < 5 W.
2) Connection plan see CDF600-21xx Fieldbus Module Technical Information (no. 8015337).
3) Without configuration option via configuration module in the GSD file.
4) DC 20 V to 30 V when using the RFU62x-101xx in ambient temperatures of -20°C to 40°C.
5) Additionally max. 12 W from -20°C to 40°C. Line w. OM = line scanner with oscillating mirror. Other ID sensors on request.

Step 3: Configuration

Overview of the Configuration Process

  1. Set operating mode and bus address using the "Mode" and "Addr." rotary encoding switches.
  2. Integrate the fieldbus module into the fieldbus master.
  3. Configure data communication within the fieldbus.
  4. For ID sensors supporting proxy mode: Use SOPAS ET configuration software to set remaining functions.

Setting the Operating Mode and Bus Address

  1. Open the side cover by unscrewing the two screws to access the rotary encoding switches.
  2. Set the operating mode with the "Mode" switch: Position 0 or 1 for proxy mode (e.g., CLV6xx family), positions 2 to 5 for gateway mode (e.g., hand-held scanner). Data transmission rate depends on switch setting.
  3. Use the "Addr x10" and "Addr x1" rotary encoding switches to set a unique bus address (00-125).

New settings apply on power-on. Changes during operation require a module restart. SOPAS ET displays the slave address.

Configuring the Fieldbus Module (for Proxy Mode ID Sensors)

Use the SOPAS ET configuration software for commissioning and further configuration. Download the latest version and device description files (*.sdd) from www.mysick.com/en/SOPAS_ET.

Connecting PC and Devices:

Power on the fieldbus module and connected ID sensor (DC 10 V to 30 V). The "POWER" LED will flash during initialization and become solid when communication is established.

Start SOPAS ET and establish communication with the ID sensor as described in its operating instructions.

Integrating the ID Sensor in the Fieldbus Master

Required GSD files are available at www.mysick.com/en/cdf600-2.

Description of the Device

Device Overview

CDF600-2100: View and Dimensions

[Diagram showing the CDF600-2100 module with dimensions and labeled connectors: POWER, PB OUT, PB IN, EXT.IN 1, DEVICE, USB, and LEDs.]

CDF600-2103: View and Dimensions

[Diagram showing the CDF600-2103 module with dimensions and labeled connectors: POWER, PROFIBUS, EXT.IN 1, DEVICE, USB, and LEDs.]

Legend for Device Overview

Configuration Switches

"Mode" Rotary Encoding Switch (Hexadecimal-coded)

Sets operating mode and communication mode for the ID sensor, and bus address starting at 100.

Position Operating mode/Functions Address range
Proxy mode for ID sensor that supports proxy mode
0 Operation with ID sensor supporting proxy mode. CDF600 communication mode (factory default). 00 ... 99
1 Parameter cloning for ID sensor. Configuration with parameterization modules of GSD file possible via bus master. 100...1251)
Gateway mode for ID sensor that supports gateway mode
2 Operation with ID sensor supporting gateway mode. Fieldbus module operates as gateway. CMF400 communication mode. Data transmission rate between ID sensor and fieldbus module: 57.6 kBd. 00 ... 99
3 As pos. 2 and 3, but data transmission rate between ID sensor and fieldbus module: 57.6 kBd. 100 ... 1251)
4 As pos. 2 and 3, but data transmission rate between ID sensor and fieldbus module: 9.6 kBd. 00 ... 99
5 As pos. 2 and 3, but data transmission rate between ID sensor and fieldbus module: 9.6 kBd. 100 ... 1251)
Further functions
6 ... D Reserved for future use.
E Operation for firmware update of fieldbus module2). No communication with PROFIBUS.
F Transparent operation3) of the fieldbus module for firmware update of ID sensor. No communication with PROFIBUS.

1) In this mode, the address range 126...199 is not defined.
2) "POWER" LED flashes cyclically 14 times.
3) Data transmission rate 57.6 kBd. "POWER" LED flashes cyclically 15 times.

"Addr x10" / "Addr x1" Rotary Encoding Switches (Decimal-coded)

Sets the bus address.

Addr x10 switch Addr x1 switch
Position Value Position Value
0 0 0 0
1 10 1 1
... ... ... ...
9 90 9 9

Important: For an address of 100 or higher, the "Mode" rotary encoding switch must also be used.

Examples for mode/bus address setting:

Factory-Set Defaults for Rotary Encoding Switches

Optical Status Indicators

Display LED Status Status Description
POWER OFF Fieldbus module without supply voltage.
Green Flashes cyclically Sequence: 1x: Operating mode 0 or 1 (proxy) - Module searching for ID sensor.
3x: PROFIBUS parameterization error.
4x: PROFIBUS master error affecting configuration.
5x: PROFIBUS general error.
10x: "Mode" switch changed during operation (requires restart).
11x: "Addr" switch changed during operation or address >125 selected (requires restart).
14x: Firmware update (mode E), no PROFIBUS communication.
15x: Transparent operation (mode F) for ID sensor firmware update, no PROFIBUS communication.
Green ON Fieldbus module ready after start/initialization.
Proxy Mode (0 or 1): Communication established with ID sensor.
Gateway Mode (2 to 4): Module ready for operation.
EXT. IN1 OFF No power supply to external input 1.
Yellow ON Power supply to external input 1.
SF OFF Fieldbus module without internal error.
Red ON Proxy Mode (0 or 1): Module searching for ID sensor or address >125 selected.
BF OFF Data exchange between module (slave) and master via PROFIBUS is possible.
Red ON No connection between module (slave) and master. Possible causes: No PROFIBUS connection, master off, incorrect bus address, wrong GSD file/module.
Red Flashes cyclically (0.5 Hz) Possible causes: Parameterization error on fieldbus master, error on fieldbus master affecting configuration.

SF = System Failure, BF = Bus Failure. *) Logic assigned via SOPAS ET. O = illuminated; = flashes.

Technical Data

Parameter CDF600-2100 (no. 1058965) CDF600-2103 (no. 1058966)
Model name CDF600-2100 CDF600-2103
Function Proxy or gateway for PROFIBUS-DP networks
Supported SICK identification sensors Proxy mode: CLV61x FIELDBUS, CLV62x...65x, CLV69x bar code scanners; Lector®620 image-based code reader; RFH620/630 (HF), RFU62x/63x (UHF) RFID read/write devices.
Gateway mode: Lector®64x/65x image-based code readers; IDM1xx/2xx hand-held scanner.
Station type Slave
Supported communication modes Proxy (0 or 1): CDF600 (with/without handshake), CMF400 (with/without handshake), BMV mode.
Gateway (2-4): CMF400 mode (with handshake).
PROFIBUS data interface Serial (RS-485) acc. to EN 50170 (V2), electrically isolated. 9.6 kBit/s...12 MBit/s (auto-detect). Telegram length 8-240 bytes (max. 4,000 bytes with blocking).
AUX data interface (DEVICE connection) Serial (RS-232), 57.6 kBd or 9.6 kBd, for data communication with ID sensor.
CAN bus data interface (POWER connection) Connects ID sensor as last participant on CAN bus. 10 kBit/s...1 MBit/s. Integrated termination resistor.
USB data interface USB 2.0 for configuration and diagnostics.
Digital switching inputs 1 (opto-decoupled), Vin = max. 32 V. Can be wired with current sourcing output of a trigger sensor.
Digital switching outputs 4 x LED (status indicators).
Parameter cloning Integrated (configuration data of connected ID sensor in proxy mode).
Electrical connections
  • 1 x 15-pin D-SUB HD female (DEVICE)
  • 1 x 5-pin M12 male (POWER, A-coded)
  • 1 x 5-pin M12 female (EXT. IN 1, A-coded)
  • 1 x 5-pin M12 male (PB IN, B-coded)
  • 1 x 5-pin M12 female (PB OUT, B-coded)
  • 1 x micro USB female (Type B, covered)1)
  • 1 x 15-pin D-SUB HD female (DEVICE)
  • 1 x 5-pin M12 male (POWER, A-coded)
  • 1 x 5-pin M12 female (EXT. In 1, A-coded)
  • 1 x 9-pin D-SUB female (PROFIBUS, with seal)
  • 1 x micro USB female (Type B, covered)1)
Supply voltage IN DC 10 V ... 30 V, reverse polarity protected. (Range may be restricted by connected ID sensor). Power supply unit: SELV acc. to EN 60950-1, LPS acc. to EN 60950-1, or Class 2 (UL 1310). Supply cable protection: max. 3 A fuse.
Supply voltage OUT (DEVICE) As supply voltage IN, not short-circuit-protected.
Power consumption < 5 W (no ID sensor/trigger sensor connected).
Fieldbus module power consumption Max. 250 mA.
Current flow to ID sensor 2 A, max. (internal fuse, not accessible).
Housing/housing color Cast aluminum, metal colors, light-blue labeling film (RAL 5012).
Safety Acc. to EN 60950-1:2006-04 + A11:2009-03 + A1:2010-03.
Enclosure rating IP 65 acc. to EN 60529:1991-10 + A1:2000-022) IP 20 acc. to EN 60529:1991-10 + A1:2000-022)
Electrical protection class III, EN 60950-1:2006-04 + A11:2009-03 + A1:2010-03.
Dimensions 207 mm x 49.5 mm x 40.7 mm (without connectors).
Weight 385 g 375 g
Electromagnetic compatibility (EMC) Radiated emission: acc. to EN 61000-6-3:2007-01 + A1:2011-03. Shock resistance: acc. to EN 61000-6-2:2005-08. Vibration/Shock resistance: acc. to EN 60068-2-6/EN 60068-2-27.
Ambient temperature Operation: -35°C ... +50°C / Storage: -35°C ... +70 °C.
Permissible relative humidity Max. 90%, non-condensing.
Mark of conformity CE, UL 60950-1 (E244281).

1) For configuration and diagnostics only.
2) Conditions: Using a SICK scanner standard connection cable; M12 plug connectors clamped; unused connections fitted with yellow protective caps/plugs.

For detailed technical specifications, see the online data sheet at www.mysick.com/en/cdf600-2.

Maintenance and Care

The CDF600-21xx fieldbus module is maintenance-free, except for cleaning the transparent panels covering the rotary encoding switches and status indicators. In contaminated environments, clean these panels periodically with a soft cloth and mild cleaning agent.

Transport and Storage

Transport and store the module in its original packaging with protective plugs and caps screwed in. Do not store outdoors. Store in a dry, dust-free environment, away from direct sunlight and with minimal vibrations. Avoid airtight containers to allow residual moisture to escape. Do not expose to aggressive media. Storage temperature: -35°C to +70°C; relative humidity: max. 90% (non-condensing).

Repairs

Repair work may only be performed by qualified and authorized SICK AG service personnel.

Disassembly and Disposal

Dispose of the fieldbus module in an environmentally friendly manner according to applicable country-specific waste disposal regulations. It is classified as electronic waste and must not be disposed of with household waste. SICK AG does not currently take back used fieldbus modules.

Sources for Obtaining Additional Information

Additional information about the CDF600-21xx fieldbus module, accessories, and SICK identification sensors is available electronically on the SICK product pages:

Fieldbus Module CDF600-21xx

www.mysick.com/en/cdf600-2

SICK ID Sensors Supporting Proxy Mode

e.g., CLV62x bar code scanner: www.mysick.com/en/CLV62x (Operating instructions).

SICK ID Sensors Supporting Gateway Mode

e.g., LECTOR®65x image-based code reader: www.mysick.com/en/lector65x (Operating instructions).

e.g., Hand-held scanners:

Operating instructions for IDM1xx and IDM2xx hand-held scanners are available.

Support is also available from your sales partner: www.sick.com/worldwide.

PDF preview unavailable. Download the PDF instead.

SICK CDF600-2103 (01) Manual-Hub.com

Related Documents

Preview SICK RFU610-10618 RFID Reader: Technical Data Sheet & Specifications
Detailed product data sheet for the SICK RFU610-10618 RFID reader. This document provides comprehensive technical specifications, ordering information, mechanical details, interface descriptions, ambient data, classifications, dimensional drawings, radiation patterns, connection diagrams, system construction examples, recommended accessories, services, and warranty information.
Preview SICK LMS400 Laser Measurement Sensor: Operating Instructions
Comprehensive operating instructions for the SICK LMS400 Laser Measurement Sensor, covering safe mounting, installation, configuration, commissioning, operation, maintenance, and troubleshooting for industrial applications.
Preview SICK CMC400 Parameter Memory Module: Operating Instructions
This document provides operating instructions for the SICK CMC400 Parameter Memory Module, detailing its features, installation, configuration, and troubleshooting for use with SICK sensors like barcode scanners and image code readers.
Preview SICK IDM1xx WLAN Hand-held Scanners Programming Manual
This programming manual provides comprehensive instructions for SICK IDM1xx WLAN hand-held scanners, covering installation, network configuration (Ad Hoc, Infrastructure), batch mode operations, and useful tools for optimal performance and integration. Learn about setup, connectivity, and data collection.
Preview SICK S3000/S300/S200 Safety Laser Scanner Configuration Guide
This guide provides detailed instructions for configuring and diagnosing SICK S3000, S300, and S200 safety laser scanners using the Configuration & Diagnostic Software (CDS). It covers essential setup, field set creation, monitoring case management, and data recording functionalities for industrial safety applications.
Preview DT50-2 Pro Distance Sensor Operating Instructions
Comprehensive operating instructions for the SICK DT50-2 Pro distance sensor, covering mounting, electrical installation, operation, maintenance, and troubleshooting.
Preview SICK DFS20A-B1A1C001000 Incremental Encoder - Technical Data Sheet
Detailed technical data, specifications, and dimensional drawings for the SICK DFS20A-B1A1C001000 incremental encoder. Features include 1,000 pulses per revolution, TTL/RS-422 interface, and robust mechanical design for industrial applications.
Preview SICK: Efficient Solutions for the Courier, Express, and Postal Industry
Explore SICK's advanced sensor technologies and integrated systems designed to optimize efficiency, security, and sustainability within the Courier, Express, and Postal (CEP) industry. Discover solutions for identification, measurement, detection, positioning, and safety.