Datasheet for MEAN-WELL models including: DDR-480B-12, DDR-480B-24, DDR-480B-48, DDR-480C-12, DDR-480C-24, DDR-480C-48, DDR-480D-12, DDR-480D-24, DDR-480D-48, DDR-480B-12 480W DIN Rail Type DC DC Converter, DDR-480B-12, 480W DIN Rail Type DC DC Converter, Rail Type DC DC Converter, Type DC DC Converter, DC Converter, Converter
MEAN-WELL USA, INC. - РКС Компоненти - РАДІОМАГ
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DocumentDocument480W DIN Rail Type DC-DC Converter DDR-480 series User's Manual IEC62368-1 UL62368-1 AS/NZS62368-1 TPTC004 Features Applications Compliance to BS EN/EN50155 and BS EN/EN45545-2 railway standard Width only 85.5mm 2:1 wide input range -40~+80 wide operating temperature 150% peak load capability Current sharing up to 1920W(3+1) DC output adjustable Cooling by free air convection Can be installed on DIN rail TS-35/7.5 or 15 Protections: Short circuit / Overload / Over voltage / Over temperature / Input reverse polarity/ Input under voltage protection 4KVdc I/O isolation(Reinforced isolation) DC OK relay contact Remote ON-OFF control Operating attitude up to 5000 meters(Note.6) 3 years warranty Bus,tram,metro or railway system Industrial control system Semi-conductor fabrication equipment Factory automation Electro-mechanical Wireless network Telecom or datacom system GTIN CODE MW Search: https://www.meanwell.com/serviceGTIN.aspx Description DDR-480 series is a 480W DIN Rail type DC-DC converter with main features including DIN rail-type easy installation, ultra slim width (85.5mm), 2:1 wide input voltage, fanless design, -40~+80 wide operating temperature, 4KVdc I/O isolation, 150% peak load, current sharing,DC OK, adjustable output voltage and full protective functions. This series of models has various input options: 16.8~33.6V / 33.6~67.2V / 67.2~154V and multiple output options: 12V / 24V / 48V and can be used for industrial & railway control, security control, communication system and other fields. Suitable applications include to DC buck/boost regulator, increasing system insulation level and voltage drop compensation along cable...etc. Model Encoding DDR - 480 B - 24 Downloaded from Arrow.com. Output voltage(12/24/48Vdc) Input voltage (B:16.8~33.6Vdc, C:33.6~67.2Vdc, D:67.2~154Vdc) Rated wattage Series name File Name:DDR-480-SPEC 2023-01-16 480W DIN Rail Type DC-DC Converter DDR-480 series SPECIFICATION MODEL DDR-480B-12 DDR-480B-24 DDR-480B-48 DDR-480C-12 DDR-480C-24 DDR-480C-48 DDR-480D-12 DDR-480D-24 DDR-480D-48 OUTPUT INPUT DC VOLTAGE 12V 24V 48V 12V 24V 48V 12V 24V 48V RATED CURRENT 33.4A 20A 10A 33.4A 20A 10A 33.4A 20A 10A CURRENT RANGE 0 ~ 33.4A 0 ~ 20A 0 ~ 10A 0 ~ 33.4A 0 ~ 20A 0 ~ 10A 0 ~ 33.4A 0 ~ 20A 0 ~ 10A RATED POWER 400.8W 480W 480W 400.8W 480W 480W 400.8W 480W 480W PEAK CURRENT 5sec. 50.1A 30A 15A 50.1A 30A 15A 50.1A 30A 15A Note.5 POWER 5sec. 12Vo: 601.2W, 24Vo / 48Vo : 720W RIPPLE & NOISE (max.) Note.2 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p VOLTAGE ADJ. RANGE 12 ~ 14V 24 ~ 28V 48~ 56V 12 ~ 14V 24 ~ 28V 48~ 56V 12 ~ 14V 24 ~ 28V 48~ 56V VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% LOAD REGULATION ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% SETUP, RISE TIME 500ms, 60ms HOLD UP TIME (Typ.) Please refer to page 6 hold up time (Load de-rating curve ) VOLTAGE CONTINUOUS RANGE Note.4 100ms EFFICIENCY (Typ.) 90% 16.8 ~ 33.6Vdc 14.4 ~ 16.8Vdc 91% 90.5% 33.6 ~ 67.2Vdc 28.8 ~ 33.6Vdc 91% 92% 92% 67.2 ~ 154Vdc 66 ~ 67.2Vdc 91% 92% 93% DC CURRENT (Typ.) 23A @24Vdc 11.2A @48Vdc 5A @110Vdc INRUSH CURRENT (Typ.) 30A INTERRUPTION OF VOLTAGE SUPPLY EN50155: 2017-B/C/D type comply with S2 level (10ms)@ full load OVERLOAD Normally works within 150% rated output power for more than 5 seconds and then constant current protection 105~135% rated Note.5 output power with auto-recovery OVER VOLTAGE PROTECTION OVER TEMPERATURE REVERSE POLARITY 14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V 14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V 14.4 ~ 17.5V 28.8 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, re-power on to recover By internal, MOSFET, no damage, recovers automatically after fault condition is removed 57.6 ~ 65V UNDER VOLTAGE LOCKOUT 24Vin (B - type) :Power ON16.8V , OFF16.5V 48Vin (C - type) :Power ON33.6V , OFF33V 110Vin (D - type):Power ON67.2V , OFF65V DC OK REALY CONTACT RATINGS (max.) 30Vdc/1A resistive load FUNCTION CURRENT SHARING Up to 1920W (3+1 units). Please refer to the Function Manual REMOTE ON-OFF CONTROL Please refer to the Function Manual WORKING TEMP. -40 ~ +80 (Refer to "Derating Curve") WORKING HUMIDITY 5 ~ 95% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 5 ~ 95% RH non-condensing TEMP. COEFFICIENT VIBRATION ±0.03%/ (0 ~ 55) Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC61373 OPERATING ALTITUDE Note.6 5000 meters / OVC SAFETY STANDARDS UL 62368-1, IEC 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved WITHSTAND VOLTAGE I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:0.71KVdc ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25/ 70% RH Parameter Standard Test Level / Note Conducted BS EN/EN55032 (CISRP32) Class A EMC EMISSION SAFETY & EMC (Note 7) Radiated Voltage Flicker Harmonic Current BS EN/EN55035 Parameter BS EN/EN55032 (CISRP32) BS EN/EN61000-3-3 ----- Class B ----- ----- Standard Test Level / Note ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 3, 6KV contact; criteria A EMC IMMUNITY Radiated EFT / Burst BS EN/EN61000-4-3 BS EN/EN61000-4-4 Level 3, 10V/m ; criteria A Level 3, 2KV ; criteria A Surge BS EN/EN61000-4-5 Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A Conducted BS EN/EN61000-4-6 Level 3, 10V ; criteria A Magnetic Field BS EN/EN61000-4-8 Level 4, 30A/m ; criteria A RAILWAY STANDARD Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration, BS EN/EN50121-3-2 for EMC MTBF 750.3K hrs min. Telcordia SR-332 (Bellcore) ; 101.7K hrs min. MIL-HDBK-217F (25) OTHERS DIMENSION 85.5*125.2*129.2mm (W*H*D) PACKING 1.375Kg;8pcs/12Kg/0.95CUFT 1. All parameters NOT specially mentioned are measured at normal input (B:24Vdc , C:48Vdc , D:110Vdc ) , rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1f & 47f parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. NOTE 4. Derating may be needed under low input voltage. Please check the derating curve for more details. 5. 150% 5 seconds, please refer to peak loading curves. 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than2000m(6500ft). 7. The power supply is considered as an independent unit, but the final equipment still need to re-confirm that the whole system complies with the EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx Downloaded from Arrow.com. File Name:DDR-480-SPEC 2023-01-16 480W DIN Rail Type DC-DC Converter Block Diagram +Vi DC I/P -Vi INPUT FUSE EMI FILTER POWER SWITCHING FG O.L.P. PWM CONTROL ON/OFF Remote Control Derating Curve 150 For 5 sec. (typ.) 100 Continuous For others For DDR-480B/C/D-12 & DDR-480D-24/48 40 -40 -20 0 20 40 55 60 80 (VERTICAL) AMBIENT TEMPERATURE () Output derating VS Input Voltage 100 90 80 C/D Type 70 B Type 60 50 40 LOAD (%) B Type: 16.8 21.6 33.6 C Type: 33.6 43.2 67.2 D Type: 67.2 86.4 154 INPUT VOLTAGE (V) DDR-480 series RECTIFIERS & FILTER O.V.P. DETECTION CIRCUIT CURRENT SHARE fosc : 65KHz DC OK +Vo -Vo P+ P- File Name:DDR-480-SPEC 2023-01-16 LOAD (%) Downloaded from Arrow.com. 480W DIN Rail Type DC-DC Converter DDR-480 series Peak Loading 601.2W for 12Vo 720W for others (150% load) 400.8W for 12Vo 480W for others (100% load) 100 sec. 5 sec. DC OK Relay Contact Contact Close Contact Open Contact Ratings (max.) PSU turns on / DC OK. PSU turns off / DC Fail. 30V/1A resistive load. Function Manual 1. Current sharing (1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) : (2) The voltage difference among each output should be minimized that less than 0.2V is required. (3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation) =(The rated current per unit) x (Number of unit) x 0.9. (4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications. (5) When in parallel operation, the minimum output load should be greater than 3% of total output load. (Min. load > 3% rated current per unit x number of unit) + - LOAD +Vo -Vo P+ P- DC OK DC OK Vo Adj. + PSU1 +Vo -Vo P+ P- DC OK DC OK Vo Adj. + PSU2 +Vo -Vo P+ P- DC OK DC OK Vo Adj. + PSU3 2. Remote ON-OFF Control The power supply can be turned ON-OFF by using the "Remote ON-OFF" function. Remote ON-OFF (TB1 PIN2,4) Open or 5.5 ~ 10VDC Short or 0 ~ 0.8VDC Output Status power supply ON power supply OFF Downloaded from Arrow.com. +Vo -Vo P+ P- DC OK DC OK Vo Adj. + PSU4 File Name:DDR-480-SPEC 2023-01-16 480W DIN Rail Type DC-DC Converter DDR-480 series Input Fuse There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below. Type Fuse Type B Time-Lag C Time-Lag D Time-Lag Reference and Rating Conquer MST, 10A, 250V *5 Conquer MST, 8A, 250V *3 Conquer MST, 6.3A, 250V *2 Input Under-Voltage Protection If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin,please refer to the cruve below. DDR-480B-24 Vo 30 25 DDR-480C-24 Vo 30 25 DDR-480D-24 Vo 30 25 Turn On Turn Off 20 20 20 15 15 15 10 10 10 5 16.5 16.8 0 Vin 15 16 17 18 19 20 5 33 33.6 0 Vin 31 33 34 35 36 37 5 65 67.2 0 Vin 65 66 67 68 69 70 Input Reverse Polarity Protection There are two MOSFETs connected in series to the negative input line. If the input polarity is connected reversely, the MOSFETs open and there will be no output to protect the unit. Inrush Current Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by MOSFETs to reduce power consumption after accomplishing the start-up. Inrush current limit Power start Normal current Downloaded from Arrow.com. File Name:DDR-480-SPEC 2023-01-16 480W DIN Rail Type DC-DC Converter DDR-480 series Hold-up Time EN50155:2017 version- B/C/D type comply with S2 level (10ms) @ full load , please refer to the table and curves show below for the hold up time specification. Model Load B type (24Vin) 100% load 10ms min. 70% load 16ms min. other load figure 1,2,3 C type (48Vin) 11ms min. 17ms min. figure 4,5,6 D type (110Vin) 16ms min. 24ms min. figure 7,8,9 LOAD LOAD LOAD DDR-480B-12 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms TIME figure 1 DDR-480B-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms TIME figure 3 DDR-480C-24 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms TIME figure 5 DDR-480D-12 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 12 0ms 130ms 140ms 150ms 160ms 170ms 180ms 190ms TIME figure 7 DDR-480D-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms TIME figure 9 LOAD LOAD LOAD LOAD DDR-480B-24 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms TIME figure 2 DDR-480C-12 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms TIME figure 4 DDR-480C-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms TIME figure 6 DDR-480D-24 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms TIME figure 8 File Name:DDR-480-SPEC 2023-01-16 LOAD LOAD Downloaded from Arrow.com. 480W DIN Rail Type DC-DC Converter DDR-480 series Efficiency vs Load & Vin Curve The efficiency vs load & Vin curves of each model are shown as below. EFFICIENCY EFFICIENCY EFFICIENCY DDR-480B-12 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DDR-480B-48 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DDR-480C-24 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 154Vdc 110Vdc 67.2Vdc 33.6Vdc 24Vdc 16.8Vdc 67.2Vdc 48Vdc 33.6Vdc DDR-480D-12 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DDR-480D-48 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 48Vdc 67.2Vdc 33.6Vdc 154Vdc 110Vdc 67.2Vdc EFFICIENCY EFFICIENCY EFFICIENCY EFFICIENCY DDR-480B-24 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DDR-480C-12 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 33.6Vdc 24Vdc 16.8Vdc 24Vdc 33.6Vdc 16.8Vdc DDR-480C-48 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 62.4Vdc 48Vdc 33.6Vdc DDR-480D-24 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 154Vdc 110Vdc 67.2Vdc EFFICIENCY EFFICIENCY File Name:DDR-480-SPEC 2023-01-16 Downloaded from Arrow.com. 480W DIN Rail Type DC-DC Converter DDR-480 series Immunity to Environmental Conditions Test method Cooling Test Dry Heat Test Damp Heat Test, Cyclic Vibration Test Increased Vibration Test Shock Test Standard Test conditions EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40 Dwell Time: 2 hrs/cycle EN 50155 section 12.2.4 (Column 2, Class TX) EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) EN 60068-2-2 Temperature: 70 / 85 Duration: 6 hrs / 10min EN 50155 section 12.2.5 EN 60068-2-30 Temperature: 25~55 Humidity: 90%~100% RH Duration: 48 hrs EN 50155 section 12.2.11 EN 61373 Temperature: 19 Humidity: 65% Duration: 10 mins EN 50155 section 12.2.11 EN 61373 Temperature: 19 Humidity: 65% Duration: 5 hrs EN 50155 section 12.2.11 EN 61373 Temperature: 21± 3 Humidity: 65 ± 5% Duration: 30ms*18 Status No damage PASS PASS PASS PASS PASS Low Temperature Storage Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40 Dwell Time: 16 hrs PASS Salt Mist Test EN 50155 section 12.2.10 (Class ST4) Temperature: 35±2 Duration: 48 hrs PASS EN45545-2 Fire Test Conditions Test Items Items Standard Oxygen index test EN 45545-2:2013 EN ISO 4589-2:1996 R22 Smoke density test EN 45545-2:2013 EN ISO 5659-2:2006 Smoke toxicity test EN 45545-2:2013 NF X70-100:2006 R24 Oxygen index test EN 45545-2:2013 EN ISO 4589-2:1996 R25 Glow-wire test EN 45545-2:2013 EN 60695-2-11:2000 R26 Vertical flame test EN 45545-2:2013 EN 60695-11:2003 Hazard Level HL1 HL2 HL3 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Downloaded from Arrow.com. File Name:DDR-480-SPEC 2023-01-16 36 125.2 480W DIN Rail Type DC-DC Converter Mechanical Specification 129.2 Side View Top View 1234 567 8 TB2 DC OK DC OK Vo Adj. + 123 4 TB1 Front View Installation Instruction 85.5 Bottom View DDR-480 series Case No. 984F Unit:mm Terminal Pin No. Assignment (TB2) Pin No. Assignment 1,2 DC output +Vo 3,4 DC output -Vo 5,6 DC OK Relay Contact 7,8 P+,P-(Current sharing) Side View Terminal Pin No. Assignment (TB1) Pin No. Assignment 1 FG 2 DC input -Vin 3 DC input +Vin 4 Remote ON/OFF This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual. 35 ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15 (For reference only. Not included with unit.) Back View Installation Manual Please refer to : http://www.meanwell.com/manual.html Downloaded from Arrow.com. File Name:DDR-480-SPEC 2023-01-16