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Owner's Manual for LIPPERT models including: RV In-Wall Slide-Out Motor, 236575
Electronic Manual Override (Controllers C-1, C-2 and D-0 Only) 11 Motor Disengagement Procedure 11 Low V oltage 11 Motor Direction Switches 11 System Maintenance 12 In-Wall Slide-Out Assembly 13 In-Wall Slide-Out Components 14 In-Wall Slide-Out Components 15 In-Wall Slide-Out Components 16 In-Wall Slide-Out Components 17
Rev: 07.12.18 Page 3 CCD-0001602 The In-Wall Slide-out System is intended for the sole purpose of extending and retracting the slide-out room. Its function should not be used for any purpose or reason other than to actuate the slide-out room.
File Info : application/pdf, 26 Pages, 5.27MB
DocumentDocumentIn-Wall® Slide-Out
OWNER'S MANUAL
TABLE OF CONTENTS
Safety Information
3
Operation
3
Prior To Operation
3
Extending Slide-Out Room
4
Retracting Slide-Out Room
4
Controller Overview (B Version)
5
Controller Overview (C2 Version)
6
Motor and Controller Compatibility
7
Rewiring Instructions
8
Motors and Harnesses
9
Resynchronizing the Slide-Out Motors
9
Extend and Retract Switch Connections
9
Power and Ground Connections At the Controller
9
Troubleshooting
10
Checking Circuit Breakers
10
Obstructions
10
Debris In the Rack
10
Error Codes
10
Electronic Manual Override (Controllers C-1, C-2 and D-0 Only)
11
Motor Disengagement Procedure
11
Low Voltage
11
Motor Direction Switches
11
System Maintenance
12
In-Wall® Slide-Out Assembly
13
In-Wall® Slide-Out Components
14
In-Wall® Slide-Out Components
15
In-Wall® Slide-Out Components
16
In-Wall® Slide-Out Components
17
In-Wall® Slide-Out Components
18
Standard (With 1.56" Notch)
19
In-Wall® Slide-Out Repair Kits
19
Inverted (With 1.56" Notch)
20
In-Wall® Slide-Out Repair Kits
20
Triple (With 1.56" Notch)
21
In-Wall® Slide-Out Repair Kits
21
Bearing Block Repair Kit (With 1.56" Notch)
22
In-Wall® Slide-Out Repair Kits
23
Custom
23
In-Wall® Slide-Out Repair Kits
24
Rev: 07.12.18
Page 2
CCD-0001602
Safety Information
Failure to act in accordance with the following may result in death, serious injury, coach or property damage.
The In-Wall® Slide-out System is intended for the sole purpose of extending and retracting the slide-out room. Its function should not be used for any purpose or reason other than to actuate the slide-out room. To use the system for any reason other than what it is designed for may result in death, serious injury or damage to the coach.
Before actuating the system, please keep these things in mind: 1. Parking locations should be clear of obstructions that may cause damage when the slide-out room is actuated. 2. Be sure all persons are clear of the coach prior to the slide-out room actuation. 3. Keep hands and other body parts away from slide-out mechanisms during actuation. 4. To optimize slide-out actuation, park coach on solid and level ground.
Operation
Prior To Operation
1. Coach should be parked on the most level surface available. 2. Leveling or stabilizing system should be actuated to ensure coach will not move during operation of
slide-out system. NOTe: In the case of a motorized unit, ignition MUST be off to operate the slide-out. 3. Be sure to keep all persons and pets clear of slide-out system during operation. NOTe: Install transit bars (if so equipped) on the slide-out room during storage and transportation.
Always make sure that the slide-out room path is clear of people and objects before and during operation of the slide-out. Always keep away from the gear racks when the room is being operated.
Rev: 07.12.18
Page 3
CCD-0001602
Extending Slide-Out Room
1. Level the unit. NOTe: In the case of a motorized unit, ignition MUST be off to operate the slide-out. 2. Remove the transit bars (if so equipped). 3. Press and hold the IN/OUT switch (Fig. 1B) in the OUT position until the room is fully extended and
stops moving. NOTe: It is important to continue to press the slide-out switch for a few seconds after the room is fully
extended until the motor shuts off. The control will sense that the room has stopped and will shut off the motor after a few seconds. 4. Release the switch, which will lock the room into position.
Retracting Slide-Out Room
NOTe: In the case of a motorized unit, ignition MUST be off to operate the slide-out. 1. Press and hold the IN/OUT switch (Fig. 1A) in the IN position until the room is fully retracted and stops
moving. NOTe: It is important to continue to press the slide-out switch for a few seconds after the room is fully
retracted until the motor shuts off. The control will sense that the room has stopped and will shut off the motor after a few seconds. 2. Release the switch, which will lock the room into position. 3. Install the transit bars (if so equipped).
Fig. 1
A
B
Rev: 07.12.18
Page 4
CCD-0001602
Controller Overview (B Version)
Mode Button Fig. 2
Green LeD Red LeD
Controller Version
Power Connection
Motor 1 Connector
Switch Connection
Motor 2 Connector
Fig. 3 - Controller Connections
Fig. 4 - Motor Harness
Status LeDs: 2 LEDs, 1 green and 1 red, are provided to indicate current controller status and faults. Power Connection: 12V DC input. Unit will operate from 8V DC to 18V DC. Switch Connection: Spade connection for the switch wiring. Motor 1 Connector: Power and encoder input for motor 1. Motor 2 Connector: Power and encoder input for motor 2.
NOTe: Version B motor harnesses have five wire in-line connectors at the controller and the molded connector at the motor end (Figs. 3 and 4). Wire colors match with color codes on control board. It does not matter which motor is 1 or 2.
Rev: 07.12.18
Page 5
CCD-0001602
Controller Overview (C2 Version)
Mode Button Fig. 5
Green LeD Red LeD
Controller Version
Power Connection
Motor 1 Connector Switch Connection Motor 2 Connector Fig. 6 - Controller Connections
Fig. 7 - Motor Harness
Status LeDs: 2 LEDs, 1 green and 1 red, are provided to indicate current controller status and faults. Mode Button: Used to engage the electronic manual override. Power Connection: 12V DC input. Unit will operate from 8V DC to 18V DC. Switch Connection: Spade connection for the switch wiring. Motor 1 Connector: Power and encoder input for motor 1. Motor 2 Connector: Power and encoder input for motor 2.
NOTe: Motor harnesses have Molex® connectors at the controller and a molded connector at the motor
end (Figs. 6 and 7). Wire colors match with color codes on control board. It does not matter which
motor is 1 or 2.
Rev: 07.12.18
Page 6
CCD-0001602
Motor and Controller Compatibility
Part #
Controller Version
Controller Replacement
Motor(s) Used
239657
A (Daisy Chain) (Fig. 8)
A Only
Round-Square (Fig. 14), Round-Round (Fig. 15A)
B (Fig. 9)
B/C2* Only
Round Square (Fig. 14)
C (Fig. 10)
C/C2* Only
211852
C1 (Fig.11) C2 (Fig. 12)
C1/C2* Only C2
Round-Round (Fig. 15A, 15B), Round-Square Plate (Fig. 16)
D-0 (Fig. 13)
B/C1/C2
326876
8 Amp (Fig. 14)
8 Amp Only
Round-Round (Fig.15B)
NOTe: Always replace the motor in the system with the same motor except the Round-Square Plate (Fig. 17), which is obsolete. That motor will be replaced with the Round-Round (Fig. 16A, 16B).
NOTe: (*) Denotes that (2) new motor harnesses MUST be ordered, and re-wiring instructions MUST be used. See next page.
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15 - 229466
NOTe: Ensure that a 300:1 motor is replaced with a 300:1 motor (Fig. 16A), and that a 500:1 motor is replaced with a 500:1 motor (Fig. 16B).
Fig. 16A - 236575, 300:1
Fig. 16B - 287298, 500:1
Fig. 17 - Obsolete
Rev: 07.12.18
Page 7
CCD-0001602
Rewiring Instructions
If it is necessary to replace a malfunctioning Rev. B, C, or C1 controller, it is recommended that the customer do so with a new Rev. D-0 controller. In order to properly rewire a Rev. B, C, or C1 controller to a new Rev. D-0 controller, the customer will need two new motor harnesses (one for each motor.) Additionally, it will be necessary to modify the power wire from the controller to the extend/retract switch by adapting the wire to piggyback the connection at the power junction. This wire comes from the positive side of the buss bar to the controller (Fig. 18).
Fig. 18
Motor 1
Controller
Battery Power Junction
Switch Junction
OeM Supplied Circuit
Interruption
Motor 1 Harness
Motor 2 Harness
Switch
Motor 2 Modified Switch Power Wire
Rev: 07.12.18
Page 8
CCD-0001602
Motors and Harnesses
1. Check for proper connections between the motors and harnesses (Fig. 19). 2. Visually inspect the exposed harnesses to ensure they are not pinched or damaged. NOTe: Ribs on motor connector line up with notch inside of female connector on wiring harness. Color
codes on wires also match (black to black, red to red, etc.)
Fig. 19
Harness
Motor
Resynchronizing the Slide-Out Motors
1. Fully extend the slide room using the switch. Keep the switch engaged until the motors shut down on their own.
2. Retract the room 1-2 inches. 3. Repeat steps 1 and 2 until both motors shut down at the same time. In many cases, two or three
repetitions are necessary to re-sync the system. 4. Fully extend the slide-out and keep the switch engaged until the motors shut down on their own.
Fully retract the slide-out, again keeping the switch engaged until the motors shut down on their own. If both motors shut down at the same time at full extension and full retraction, the room is properly synchronized. If they do not shut down at the same time, repeat the process until they do.
Extend and Retract Switch Connections
Rev. A - Rev. C1 Controllers: Common connection on controller goes to common connection on extend and retract switch. Rev. C2 and 8 amp Controllers: Extend and retract connections on the controller go to the extend and retract terminals on the switch. Switch is powered by the OEM supplied 12V DC power source.
Power and Ground Connections At the Controller
Power and ground are supplied to the controller through the spade terminals located on the right-hand side of the controller (Figs. 2 and 5 - Power Connection). 12V DC is recommended. A 10ga wire is the minimum size recommended. A 30 amp resetting or blade fuse is required (OEM supplied).
Rev: 07.12.18
Page 9
CCD-0001602
Troubleshooting
Checking Circuit Breakers
The IN-WALL® Slide-out requires a minimum of a 30-amp circuit breaker. Check the 12-volt circuit breaker box for blown circuit breakers, and replace any if necessary. Consult the RV manufacturer's documentation for the location of the 12-volt circuit breaker box, and the location of the IN-WALL® Slide-out controller's circuit breaker. If the circuit breaker blows immediately upon replacement, there is a problem with the wiring to the IN-WALL® Slide-out controller. Have qualified service personnel check and repair.
Obstructions
Check outside the RV for possible obstructions: tree, post, car, etc. Check inside the RV for any obstructions: luggage, furniture, open cabinets, etc. Also, check for smaller objects that may be wedged under the floor or in the sides of unit. Remove obstructions before proceeding.
Debris In the Rack
Check the sides of the slide room for any dirt or debris. Small dirt clumps or metal shavings can cause the spur gear to bind up and stop the movement of the slide-out. Use compressed air or a dry brush to remove any dirt or debris from the rack before attempting to actuate the system again.
Error Codes
During operation when an error occurs, the board will use the LEDs to indicate where the problem exists (Fig. 20). For motor-specific faults the green LED will blink 1 time for motor 1, and 2 times for motor 2. The red LED will blink from 2 to 9 times depending on the error code (Fig. 21). When an error code is present, the board needs to be reset. Energizing the extend/retract switch (Fig. 1) resets the board. Energize the extend/retract switch again for normal operation.
Fig. 20
Red LeD
Mode Button
Green LeD
Error Code 2 3 4 5 6 8
9
Fig. 21 - error Code Description
Name
Description
Battery Drop Out
Battery capacity low enough to drop below 6 volts while running or short in switch wiring.
Low Battery
Voltage below 8 volts at start of cycle.
High Battery Voltage greater than 18 volts.
Excessive Motor Current
High amperage, also indicated by 1 side of slide continually stalling.
Motor Short Circuit
Motor or wiring to motor has shorted out.
Wire Short Between Controller and Motor
Encoder is not providing a signal. This is usually a wiring problem.
Hall Power Short To Ground
Power to encoder has been shorted to ground. This is usually a wiring problem.
Rev: 07.12.18
Page 10
CCD-0001602
Electronic Manual Override (Controllers C-1, C-2 and D-0 Only)
NOTe: See (Fig. 22) for locations of the mode button and LEDs.
1. Press the mode button on the controller six times and hold on the seventh for five seconds to enter electronic manual override mode.
2. Use the extend/retract switch to move both motors in or out.
NOTe: Over-current and short circuit detection are still enabled. Electronic manual override provides 12V directly to both motors.
3. To exit the mode, push and hold the mode button until the LEDs begin to blink simultaneously. Exiting the override mode resets the motor positions (you will have to resync motors).
NOTe: During this override procedure the motors are not synchronized. Visually watch the room: if one side is moving significantly slower than the other (or not at all) then immediately stop and use the "Motor Disengagement Procedure" below.
Motor Disengagement Procedure
1. Remove motor retention screws located near the top of each vertical column on the outside of the coach (under bulb seal if equipped with bulb seal on column).
2. Locate motor. A. On units built prior to 2011: Bend back wipe seal from outside of coach. B. On units from 2011 to current: See slot in H-column on the inside of the coach.
3. Pull motor up until disengaged (roughly 1/2"). A flat-head screwdriver can be used to pry the motor up. 4. Reinstall motor retention screw to hold motor in place or remove motor.
Low Voltage
The Lippert IN-WALL® Slide-out Controller is capable of operating the room with as little as 8 volts. But at these lower voltages the amperage requirement is greater. Check voltage at the controller, see Figs. 2 and 5 for the location of power connections. If the battery is low, it needs to be charged or the unit should be plugged into shore power or the generator can be run, if equipped. It may be possible to "jump" the RV's battery temporarily to extend or retract the room. Consult the RV manufacturer's owners manual.
NOTe: Always connect directly to the battery and never to the controller power connections.
Motor Direction Switches
Motor direction switches (Fig. 22) are used to change the direction of individual motors. If when trying to extend or retract
the room, one side goes in and the other side goes out, then there is a problem in the wiring. The motor direction switches
can be used to correct this problem. The left switch controls motor 2 and the right switch controls motor 1. If motor 1 is
going in the wrong direction then change switch 1's position. If motor 2 is going in the wrong direction then change switch
2's position.
The motor direction switches can also be used to change the direction of the extend/retract switch. If the room extends
when the extend/retract switch is moved to the retract position, its direction can be reversed by moving both switch 1 and
switch 2 to their opposite positions. This feature can be used if it is more convenient to change the motor direction switches
than to rewire the extend/retract switch.
Fig. 22
Motor Direction Switches
Mode Button
Green LeD
Rev: 07.12.18
Red LeD
Page 11
CCD-0001602
System Maintenance
It is recommended that when operating In-Wall® Slide-out system in harsh environments (road salt, ice buildup, etc.) that the gear racks and seals be kept clean and free of debris. They can be washed with mild soap and water. NOTe: No grease or lubrication is necessary, and in some situations may be detrimental to the long-term
dependability of the system.
Rev: 07.12.18
Page 12
CCD-0001602
IN-WALL® SLIDE-OUT ASSEMBLY
SLIDe-OUTS Upper Bearing Block Detail Motor
Upper Gear Rack
H-Column Lower Gear Rack
Rev: 07.12.18
Upper Bearing Block
Gear Rack
Coupler Shoe
Spur Gear
Gib
Torque Shaft
V-Roller
Lower Bearing Block Detail
Lower Bearing Block
Torque Shaft Gear Rack
Spur Gear Gib
Page 13
Shoe
V-Roller
CCD-0001602
IN-WALL® SLIDE-OUT COMPONENTS
SLIDe-OUTS A
Rev B
Rev C-1
Rev C-2 B
Rev D-0
Callout A B
Rev: 07.12.18
Part # 211852
326876
Rev 8 Amp
Description Dual Motor Synchronous Velocity Slide Controller Dual Motor Synchronous Velocity Slide Controller NOTe: This controller will not replace other controller versions.
Page 14
CCD-0001602
IN-WALL® SLIDE-OUT COMPONENTS
SLIDe-OUTS
A
B
C
Callout A
B C
Original
Current
Part # 229466
236575 287298
Description Motor, 300:1 (Cannot be substituted for Callout B; 236575) Motor, 300:1 (Original, No Longer Available) Motor, 300:1 (Current) Motor, High Torque 500:1
Rev: 07.12.18
Page 15
CCD-0001602
IN-WALL® SLIDE-OUT COMPONENTS
SLIDe-OUTS D
e
F
G H
Rev: 07.12.18
Callout
D
E F G H
Part # 238744 238990 247768 229755 238991 229756 238992 229758 229759 241834 241835 241836 258760
Description 5 ft. Controller to Motor Harness 10 ft. Controller to Motor Harness 15 ft. Controller to Motor Harness 20 ft. Controller to Motor Harness 25 ft. Controller to Motor Harness 30 ft. Controller to Motor Harness 35 ft. Controller to Motor Harness Harness Connector 5 Wires Harness Connector 3 Wires 5 ft. Interconnect Harness 6 ft. Interconnect Harness 8 ft. Interconnect Harness 6" Pigtail Harness
Page 16
CCD-0001602
IN-WALL® SLIDE-OUT COMPONENTS
SLIDe-OUTS
I
J
K
N
L
M
O
P
Q
Rev: 07.12.18
Callout
Part #
Description
I
*238462
Aluminum Torque Shaft
J
*259065
Steel Torque Shaft
K
*295873
Hex Torque Shaft
L
238461
Coupler - Old Style (for 229466 Motor) Coupler - New Style (for 236575 Motor)
M
285083
Hex Coupler
N
*292801
V-Roller Assembly
O
238893
Spur Gear
P
292435
Copper Infused Spur Gear
Q
285085
Hex Spur Gear
NOTe: *Parts shown for reference only. The part is not available for individual replacement.
Page 17
CCD-0001602
IN-WALL® SLIDE-OUT COMPONENTS
SLIDe-OUTS
R
S
T
V U
W
Y
Z
X
Rev: 07.12.18
Callout R S T U V W X Y Z
Part # 156603 132733 239667 240410 240448 260406 240449 253344 300614
Description Seal Sweep Seal EK Design Flap Flat Side Wiper KE Black Single Wiper with Leg KE Black Slide on D-Seal KE Black Slide on Bulb Seal Winnebago Double Bulb Seal Slide-Out Seal
Page 18
Measurements 1" x 2 21/32" x 5/64" 2 43/64" x 1/16" 1 1/4" 1 1/4" 1 1/4" 144"
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
Standard (With 1.56" Notch)
A
SLIDe-OUTS
B
Rev: 07.12.18
Callout A B
Part # 366154 366209 366156 366211
Description Clear Standard Fixed Repair Kit Black Standard Fixed Repair Kit Clear Standard Float Repair Kit Black Standard Float Repair Kit
Page 19
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
Inverted (With 1.56" Notch)
A
SLIDe-OUTS
B
Rev: 07.12.18
Callout A B
Part # 366158 366212 366159 366213
Description Clear Inverted Fixed Repair Kit Black Inverted Fixed Repair Kit Clear Inverted Float Repair Kit Black Inverted Float Repair Kit
Page 20
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
Triple (With 1.56" Notch)
A
SLIDe-OUTS
B
Rev: 07.12.18
Callout A B
Part # 366160 366214 366161 366215
Description Clear Triple Fixed Repair Kit Black Triple Fixed Repair Kit Clear Triple Float Repair Kit Black Triple Float Repair Kit
Page 21
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
SLIDe-OUTS
Bearing Block Repair Kit (With 1.56" Notch Gear Rack)
If the bearing blocks need to be replaced, a repair kit that includes one upper and one lower bearing block, four plastic rivets, and 2 aluminum rivets is available. Part numbers are on the table below.
NOTe: Triple Bearing Block kit will include one upper and two lower bearing blocks, 6 plastic rivets, and 3 aluminum rivets.
A
B
C
D
Rev: 07.12.18
Callout A B C D
Part # 379060 379076 379077 379720
Description Standard Bearing Block Repair Kit Inverted Bearing Block Repair Kit Narrow Bearing Block w/ Composite Gibs Repair Kit Triple Bearing Block Repair Kit
Page 22
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
SLIDe-OUTS
Custom
If the system being repaired has a different notch than the standard 1.56", use the images below to identify the notch, then contact LCI Parts at (574) 537-8900 for ordering assistance. (See next page for kit numbers.)
NOTe: If the gear rack being replaced has notches on both ends, the rack will need to be custom ordered. Contact LCI Parts at (574) 537-8900 for ordering assistance.
1.0" Gutter Notch
1.0" Notch
1.75" Notch
1.0"
1.0"
1.75"
.460 Gutter 2.0625" Notch
2.0625"
Tiffin Notch 2.0625"
45º chamber on back side
Pinnacle Notch 2.0" 1.56"
Rev: 07.12.18
Page 23
CCD-0001602
IN-WALL® SLIDE-OUT REPAIR KITS
SLIDe-OUTS
A
B
C
Rev: 07.12.18
Callout A B C
Kit # 366121 366120 366106
Description Standard (without gear racks) Inverted (without gear racks) Triple (without gear racks)
Page 24
CCD-0001602
Notes
Rev: 07.12.18
Page 25
CCD-0001602
The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. ("LCI"). LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided. Any unauthorized use shall void any applicable warranty. The information contained in this manual is subject to change without notice and at the sole discretion of LCI.
Revised editions are available for free download from lci1.com.
Please recycle all obsolete materials.
For all concerns or questions, please contact Lippert Components, Inc.
Ph: (574) 537-8900 | Web: lci1.com | Email: customerservice@lci1.com