Numatic TGB 2228/8572 Battery Scrubber Dryer: Owner Instructions

Machine Overview

The TGB 2228/8572 is a battery-powered scrubber dryer designed for efficient floor cleaning. Key components include:

• 1. Operator Control Panel: Houses all operational controls.
• 2. Charging Socket/Point: For connecting the battery charger.
• 3. Clean Water Fill Point: For refilling the clean water tank.
• 4. Floor Tool Raise/Lower Lever: Controls the position of the floor tool.
• 5. Clean Water Tank Emptying Hose & Fill Level Indicator: For draining the clean water tank and checking its level.
• 6. Vacuum Hose: Connects to the floor tool for suction.
• 7. Charging Lights: Indicate the battery charging status.
• 8. Brush Deck Lifting Pedal: Used to raise or lower the brush deck.
• 9. Extra Brush Load Pedal: Allows for increased brush pressure for tougher cleaning tasks.
• 10. Semi Parabolic Floor Tool: The squeegee assembly that collects dirty water.
• 11. Brush On/Off / Control Handle: Activates the brush and controls machine movement.
• 12. Safety Fuse (2.5 Amp): Protects specific circuits.
• 13. Batteries: Power source for the machine.
• 14. 2 x 40 Amp Battery Fuse: Protects the battery circuit.
• 15. Brush Motor Fuse (30 Amp): Protects the brush motor.
• 16. Vac Motor Fuse (30 Amp): Protects the vacuum motor.
• 17. Brush Deck: Houses the brushes or pads.
• 18. Clean Water Filter: Filters water supplied to the brushes.
• 19. Water Pump: Supplies water to the brushes.
• 20. Waste Water Emptying Hose: For draining the waste water tank.
• 21. Separator: Part of the waste water system.
• 22. Top Tank (Waste Water): Collects dirty water.
• 23. Bottom Tank (Clean Water): Holds clean water and detergent.
• 24. Detent Pin: Secures the floor tool.
• 25. Key Ignition (On/Off): Powers the machine on and off.
• 26. Battery Level Indicator: Shows the current battery charge status.

Control Panel Overview

The control panel features the following key controls:

• 1. Traction Speed Control: Adjusts the machine's forward speed.
• 2. Key Ignition Switch: Turns the machine's power on and off.
• 3. Water Flow Rate: Controls the amount of cleaning solution dispensed.
• 4. Emergency Stop: Immediately halts all machine functions.
• 5. Vacuum Pick Up On/Off: Activates or deactivates the vacuum motor.
• 6. Battery Charge Level Indicator: Displays the remaining battery power.
• 7. Forward/Reverse: Selects the direction of travel.
• 8. Hours Meter: Tracks the total operating hours.
• 9. Brush On/Off / Control Handle: Engages the brush rotation and controls machine movement.
• 10. Traction Status Light: Indicates when the traction system is active.

In the event of a breakdown, contact your Numatic dealer or the Numatic Technical helpline at +44 (0)1460 269268.

Machine Set-up Guide

PLEASE READ BEFORE COMMENCING OPERATION. After unpacking, carefully check all contents.

TGB 2228/8572 Contents: 2 x Ignition Keys, 2 x 40 Amp Fuse (Battery), 1 x 30 Amp Fuse (Brush), 1 x 20 Amp Fuse (Vac), 1 x 2.5 Amp Fuse, Maxi Fuse-puller.

Initial Setup Steps:

1. Lift the top tank assembly to access the battery compartment, using the provided handle grip.
2. Fit the battery fuses into the designated fuse holders as illustrated.
3. Insert the ignition key into the control panel and switch the machine on.
4. Note: Wear suitable gloves when inserting fuses.
5. Important: Ensure no metal objects contact battery terminals when batteries are exposed. A small spark may occur when inserting the first fuse, which is normal.
6. To move the machine off its pallet, depress the control handle with both hands and slowly drive it forward. Once in a safe position, turn the key to 'OFF'. Ensure the product is secured during vehicular transport to prevent movement.

Fitting the Brush/Pad:

The TGB 8572 uses 2 x 370mm brushes or 2 x 360mm pads with the Nulock system. Push and twist the brush/pad to lock it into place under the brush deck.

Brush Deck Pitch Adjustment:

To correct a tendency for the machine to pull to one side, adjust the brush deck pitch knob. Turning clockwise applies left-hand bias (machine pulls left); turning counter-clockwise applies right-hand bias (machine pulls right).

Fitting the Floor Tool:

The floor tool is designed for quick fitting and features a safety knock-off mechanism. Fit the floor tool and secure it with the detent pin. Connect the vacuum hose to the floor tool, ensuring a tight fit. Note: Do not connect the vacuum hose with the floor tool in the raised position. Use the lifting handle at the rear of the machine to raise or lower the floor tool.

Fitting the Hose Guide:

A U-bend clip on the vacuum hose prevents water spillage when the vacuum is off. Ensure it is correctly refitted if removed.

Filling the Clean Water Tank:

Extend the hose from the rear of the machine. Open the stopper and fill the tank using a water tap or hose. Alternatively, unscrew the filler cap and use a bucket. Note: Prevent contaminants from entering the tank. Ensure any container used is clean.

Fill Level Indicator:

The clean water tank capacity is 85 litres, indicated by a scale on the rear of the machine. Always ensure the waste water tank is empty before lifting.

IMPORTANT: Do not operate the machine unless the Operator Manual has been read and fully understood. When handling chemicals, follow manufacturer's safety guidelines and use only recommended products.

Before cleaning, place warning signs (e.g., 'WET FLOOR') and sweep the area.

Machine Operation

Raising/Lowering the Floor Tool:

Ensure the brush deck is lowered. Move the floor tool lever to its lower position. Note: Do not drive the machine backward with the floor tool lowered to avoid damage.

Raising/Lowering the Brush Deck:

Use the lever located at the rear right of the machine. Move the left-hand release lever to the upper position to lower the brush deck.

Setting the Cleaning Controls:

1. Insert the key and turn to position '1' to power on. The traction status light will illuminate.
2. Set the traction speed using control (1) according to floor type and soiling. Middle speed is generally optimal.
3. Adjust the water flow rate using control (3).

The machine has an electronic braking system; releasing the trigger stops the machine. In an emergency, press the Emergency Stop button (4). To reset, turn the Emergency Stop button clockwise, then cycle the ignition key from '0' to '1' to restart.

Brush Pressure / Load Adjustment:

The brush load lever adjusts pressure for tougher cleaning. Options include Standard Duty (13 Kg), Heavy Duty (28 Kg), and Extra Heavy Duty (50 Kg). Note: This feature is for spot cleaning only, as it can reduce run-time.

Break-away Floor Tool:

The floor tool is designed to disengage if it snags on an obstruction. To re-attach, loosen retaining knobs, slide onto the bracket, and tighten.

ALWAYS ENSURE THE FLOOR IS PRE-SWEPT AND RELEVANT SAFETY SIGNS ARE DISPLAYED.

Machine In Use:

To operate: set water flow, lower brush deck, lower floor tool, press vacuum switch, and pull brush On/Off trigger. Adjust speed as needed. Overlap scrubbing paths by 10cm for an even clean. Avoid operating on inclines exceeding 6% when full. On ramps, avoid sudden stops/turns and use low speed. Clean only while descending ramps. For heavily soiled floors, use a 'double scrub' technique: pre-scrub with the floor tool raised, allow chemical to work, then scrub again with the floor tool lowered. Clean floor tool blades if streaking occurs.

Regular Maintenance

ALWAYS ENSURE THE MACHINE IS SWITCHED OFF AND THE KEY REMOVED BEFORE ANY MAINTENANCE.

After Use:

• Empty the waste water tank (A) using the emptying hose and flush with clean water.
• Remove and flush the floor tool vacuum hose with clean water (B).
• Empty and flush the clean water tank with clean water (C).

Cleaning:

• Remove the top tank hood by pressing the toggles. Examine the sealing rubber. Rinse with clean water, avoiding the vacuum filter.
• Check the waste water tank's full tank switch for blockages or debris. Ensure the float pad is clean and correctly positioned.
• IMPORTANT: Remove and clean the vacuum filter (keep dry). Never operate without the recommended filter.
• Remove and clean the debris basket filter. If clogged, vacuum performance will suffer.
• Clean the clean water filter located under the top tank. Ensure the top tank is empty before lifting.

Changing the Floor Tool Blades

Ensure the machine is switched off before maintenance.

To clean the floor tool, remove the securing pin and pull it free. Rinse the assembly with clean water and refit.

Periodically inspect floor tool blades for wear. To replace blades, remove the four retaining pins, turn the floor tool over, separate the blade carrier, peel away the old blades, and fit new ones. Replacement is the reverse of removal.

Floor Tool Overview:

• 1. Retaining pins (x4)
• 2. Rear blade
• 3. Blade carrier
• 4. Front blade (slotted)
• 5. Floor tool main body

Note: Blades are reversible to extend their working life.

Machine Charging

Ensure the machine is switched off before charging.

The battery meter indicates charge level. All lights are illuminated when fully charged. Lights extinguish from right to left as the battery discharges. If only the red light remains, charging is required. If the second light from the end flashes, take the machine to a charging point.

The onboard charger automatically monitors and stops charging when batteries are full. Connect the appropriate charging lead to the machine's charging point (rear, under the control panel). Connect to a power supply. The red charging indicator will light up. For a full charge, allow 8-10 hours. Disconnect the lead after charging.

Battery Care:

To ensure maximum efficiency and prolong battery life:

• Daily Usage: Recharge the machine FULLY after each use, regardless of operation time. Do not leave batteries discharged.
• Weekly: Leaving the charger connected for at least 4 hours after the green light appears will prolong battery life.
• Storage: Do not store the machine with discharged batteries.

Charging Light Sequence

Note: Recharge fully after last use. Do not leave the machine discharged.

Under Abnormal Use: If the machine is left unused for a period, fully charge batteries and remove battery fuses before storage. Recharge batteries every three months. Charge fully the day before reuse.

Free Wheel Function

The machine has a free-wheel function for manual movement. The motor brake is located on the right side near the rear wheel. Pull the arm out and swing it to the disengaged position to enable free wheel mode.

ALWAYS ENSURE THE MACHINE IS ON LEVEL GROUND BEFORE DISENGAGING THE BRAKE ARM. NEVER DISENGAGE THE BRAKE ON A SLOPE.

Note: Drive functions are disabled in free-wheel mode. Re-engage the brake before using the machine.

Specifications (TGB 8572)

Trouble Shooting

Failure to rectify the problem or in the event of a breakdown, contact your Numatic dealer or Numatic Technical helpline +44 (0)1460 269268.

About the Machine

Rating Label: Contains essential information including Manufacturer (Numatic International Ltd), Machine Description, Voltage, Power Rating, WEEE symbol, Ingress Protection Rating (IPX4), CE Mark, Weight, Serial Number, Noise Rating, and Hand Arm Vibration levels.

WEEE (Waste, Electrical and Electronic Equipment): Scrubber dryer accessories and packaging should be sorted for environmentally-friendly recycling. Do not dispose of the scrubber dryer into household waste. Follow European Directive 2012/19/EU for proper disposal and recovery.

PPE (Personal Protective Equipment): Recommended PPE includes Ear Protection, Safety Footwear, Head Protection, Safety Gloves, Dust/Allergens Protection, Eye Protection, Protective Clothing, and Hi-Vis Jacket. A risk assessment should determine required PPE. Warning signs such as 'Caution Wet Floor Sign' should be used.

Safety Critical Components: Charging Leads (H05VV-F x 1.0 mm² x 3 Core), Battery Charger (220V/240V, 50-60Hz, DC Output 24VDC, 20A).

In the event of a breakdown, contact your Numatic dealer or the Numatic Technical helpline at +44 (0)1460 269268.

Information for Scrubber Dryer

Component Inspection Intervals:

• Mains Lead: Daily inspection for scuffing, cracks, splits, and visible conductors.
• Brushes: Daily inspection for bristle damage, wear, and drive collar wear.
• Squeegee Blade: Inspect before each use for wear and cracks.
• Filters: Inspect before each use for clogging and debris.
• Tanks: Rinse dirty water tank after each use.

General Safety: Exercise care and attention during use. Perform routine and preventative maintenance to ensure safe operation. Failure to maintain or replace parts correctly can render the equipment unsafe. Always quote Model Number/Serial Number when ordering spare parts. Do not use on slopes exceeding 6%. Avoid sudden stops/turns on ramps and use low speed when descending. Clean only while descending ramps.

Appliance Use Restrictions: Not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience, unless supervised. Children should be supervised. Read detergent manufacturer's instructions. Use only specified brushes/pads. Ensure equipment is correctly assembled and operated according to safety regulations. Wear non-slip footwear and respiratory masks in dusty environments. Ensure the machine is positioned for easy access to the mains plug during charging. Switch off power before cleaning/servicing. Remove the power key after use to prevent unauthorized use. Secure unattended machines. Operators must be adequately instructed.

Charger Compatibility: If the product does not have a factory-installed Numatic charger, the owner is responsible for ensuring the charging system and battery combination are compatible, fit for purpose, and safe.

CAUTION: This machine is not suitable for picking up hazardous dust. Do not use on surfaces with gradients exceeding the appliance marking. Store indoors only. Read the instruction manual before use.

Commercial Use: Suitable for commercial use in hotels, schools, hospitals, factories, shops, and offices.

DO: Ensure competent persons unpack/assemble, keep the machine clean, keep brushes in good condition, replace worn/damaged parts, regularly examine the power cord, use correct Numatic replacement parts, ensure the work area is clear and well-lit, and pre-sweep the area.

DON'T: Use steam cleaners/pressure washers, attempt maintenance without power disconnected, allow inexperienced repairs, strain the cable, leave brush pads on when not in use, allow inexperienced operators, use without tanks properly positioned, expect trouble-free operation without maintenance, run over power cables, lift by triggers, or remove the handle except for service.

Precautions when working with batteries: Wear protective clothing (visor, gloves, overalls). Use a designated, well-ventilated charging area. No smoking or naked flames. Do not rest tools on batteries. Disconnect from mains after charging. Remove batteries before scrapping the machine. Disconnect power before battery removal. Follow specific steps for battery removal (disconnect power, switch off, disconnect hoses, remove tanks, unscrew straps, undo terminals). Dispose of batteries safely according to local guidelines. Use only genuine Numatic replacement batteries. Do not allow batteries to fully discharge. Do not discharge below 9.5 volts with 10 amps flowing. Do not discharge one battery separately. Do not mix batteries. Use only Valve Regulated Lead Acid (VRLA) gel electrolyte type batteries. Disconnect the fuse between batteries before cleaning/maintenance.

Battery Care: Always recharge batteries after use. Leaving the charger connected for at least 4 hours weekly after the green light comes on prolongs battery life. Do not store with discharged batteries.

Daily Maintenance: Keep machine clean. Ensure brushes/pads/squeegee/filters are in good condition. Check for worn/damaged parts and replace. Drain and rinse dirty water tank. Store machine with brush deck elevated.

Weekly Maintenance: As daily, plus check brush/pad/skirt and rinse. Check floor tool blades for wear. Clean separator assembly and filter. Flush system with clean water and clean filters. Do not steam clean or pressure wash.

Spare Parts

Schematic Diagram

The schematic diagram illustrates the interconnection of key components: User Interface + Control, DC Charger, DC Battery, Traction Control, Traction Motor, Vac Motor, Brush Motor, and Water Pump.

EU Declaration of Conformity

Numatic International declares that the Scrubber Dryer (Machine Type: TTB, ETB, TGB, HGB Series) fulfils the relevant provisions of EU Directives: Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and RoHS Directive 2011/65/EU. Conformity is declared based on standards including EN 60335-1, EN 60335-2-72, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, and EN 62233.

Warranty

Numatic International Limited provides a warranty against defects in material or workmanship for its products. Specific warranty periods apply to different product categories (e.g., Twintec Auto Scrubber Dryer: 1 Year). Consumable parts like brushes and batteries are excluded. All warranty claims must be processed through the dealer. Contact Numatic International Limited for assistance if the original dealer cannot fulfill obligations. Claims are limited to the specific faulty part and are not valid for fair wear and tear, misuse, or abuse.

Company Address & Distributors

Numatic International Limited
Chard, Somerset TA20 2GB ENGLAND
Tel: 01460 68600
www.numatic.co.uk

The document also lists international distributors in Germany, France, Netherlands, South Africa, Switzerland, and Portugal, with their respective contact details and websites.

Packing Checklist

A checklist is provided for verifying packed items: Brush/Pad, Floor Tool, NuTab, Charging Lead, Fuse Pack.