EMERSON CC200 Controller Hardware and Wiring User Guide

User Guide for EMERSON models including: CC200, Controller, Hardware, Wiring, EMERSON

CC200 QSG A4 Quick Start Guide

CC200 Controller Hardware and Wiring

instructions on how to terminate. Step 3: Refer to the drawing and specification for termination of the valve: CC200 Expansion Module Wiring and Specifications Step 1: Determine if you need an Expansion Module. a. You will add an Expansion for a second or third coil. Each coil will have temp sensors and a transducer and will be wired to the

CC200 QSG FoldOut Rev 3 - Emerson Climate Technologies

Quick Start Guide. Part ... Simplified wiring and connections reduce labor and setup time. ... Reference the specification and drawing for Terminals.

CC200 Controller Hardware and Wiring - Emerson US

Part #026-4714 Rev 2 Quick Start Guide This document may be photocopied for personal use.

File Info : application/pdf, 2 Pages, 6.85MB

cc200-controller-hardware-wiring-en-us-7180694

CC200 Controller Hardware and Wiring

Document Part #026-4714 Rev 2

Quick Start Guide

Functions of the CC200
· Low, medium, and dual temperature case types supported. · Stepper Valve Driver Onboard. · EEPR control based on pressure or temperature.
> New patent pending floating evaporator SST setpoint management automatically adjusts evaporator SST to the optimum setpoint for discharge air.
· Case Display with touchscreen. · Form C relays allow direct control of case loads and simplified wiring. · Simplified wiring and connections reduce labor and setup time. · Bluetooth® connectivity for easy controller status and service.
CC200 Main Controller Specifications

Name Power Requirement Mounting Dimensions
Serial Port
ETH1 ETH2 Operating Temperature Relative Humidity

Description
24VDC 71(Earth) - 72(+) - 73(-)
DIN Rail
7 3/16"x 4 5/16"x 3" (W x H x D)
Master/slave, 1/8 load, up to 115.2K Baud, isolated; generic 150-ohm termination with switch. 3-Terminal connector with onboard 100-ohm between RS485 "C" Terminal and RS485 isolated ground to allow direct earth ground connection. The RS485 Port B Gnd is isolated from RS485 Port A Gnd and all other circuit and earth grounds.
BACnet TCP/IP repeater (Ethernet 10/100) BACnet TCP/IP repeater (Ethernet 10/100)
14°F to 122°F (-10°C to 50°C)
20-85% RH; non-condensing

Power Supply Wiring and Specifications

Power Supply Specifications

Primary Power

120VAC

Secondary Power

24VDC

CC200 Power Requirement

24VDC 60W

Required Power Supply

CC200 Power Supply 24VDC 60W Emerson P/N 810-3182

Power Supply Terminals

2 (-V) & 3 (+V)

CC200 Power Terminals

72(+) --73(-) -- 71(Earth)

Wire Spec

16AWG

24VDC Max Wire Length

20"

Mounting

DIN Rail Mounted

Power Supply Dimensions

2.06" x 3.54" x 2.14" (W x H x D)

Step 1: Mount Power Supply and CC200 Main Controller to DIN Rail. Step 2: Wire Secondary power from Power Supply to CC200 Main Controller.
a. Reference specification and drawing for Terminals.

b. This is Polarity Sensitive. Step 3: Wire Primary power to Power Supply.
a. Reference the specification and drawing for Terminals.
CC200 Main Controller Output Wiring
Note: Fan motors over 5 amps must use the alternate wiring method with a pilot device between CC200 and the motor Step 1: Verify power is OFF on the CC200 Main Controller. Step 2: Refer to the specification drawing below for the correct termination terminals and how to wire:
CC200 Main Controller Output Wiring

For Fan Motors Over 5A

Alternative Fans Over 5 amps
CC200 Main Controller Output Specifications

Relay Specifications

CC200 Label AMP/VAC

LOADS CONTROLLED

TERMINALS

Fan/CT
Defrost Light Refrig AUX Relay
AO1 (AO) AO2 (AO)

Form C Relay with built in CT: NO: Resistive 5A, 240Vac or less;
5FLA, 30LRA, 240Vac or less; Pilot Duty B300 NC: Resistive 5A, 240Vac or less; 5FLA, 30LRA, 240Vac or less; Pilot Duty C300 Form C Relay NO: Resistive 12A, 240Vac or less; 10FLA, 60LRA, 240Vac or less; Pilot Duty B300 NC: Resistive 12A, 240Vac or less; 5FLA, 30LRA, 240Vac or less; Pilot Duty C300
4-20mA or 0-10VDC
4-20mA or 0-10VDC

Evap Fans
Defrost Heaters Case Lights LLSV Alarm Out, Door Alarm, Satellite for E2E control, backup for other RO Satellite for E2E control, future Light Dimming, future Antisweat Future Light Dimming

4(C) 5(NO) 6 (NC)
7(C) 8(NO) 9(NC) 10(C) 11(NO) 12(NC) 13(C) 14(NO) 15(NC) 16(C) 17(NO) 18(NC)
39(+) 40(-) 41(+) 42(-)

CC200 Main Controller Input Specifications

Input Specifications

CC200 Label

Description

TERMINALS & COLOR

DAT TERM RAT COIL OUT
PRESSURE
Def CT Amps

Discharge Air Defrost Termination Return Air Coil Out
100lb Pressure Transducer Polarity sensitive
Defrost Amps (electric defrost only)

46 47 Green 48 49 Orange 50 51 Purple 52 53 43(0v) 44(Sig) 45(+5V) Black White Red
54(+) 55(-)

Aux Inputs AI & DI

AI1 AI2

Configurable functions: External fan CT, Coil Inlet Temp, Product Temp, Circuit Suction Temp

56(+) 57(-) 58(+) 59(-)

DI1 DI2 DI3 DI4

Door switch, service switch, dual temp switch, defrost term switch, leak shutdown, satellite 1 for E2E, satellite 2 for E2E

31(DI1) 32(C) 33(DI2) 34(C) 35(DI3) 36(C) 37(DI4) 38(C)

Wire Specifications for extending Input and Valves

Analog Temp Sensors or Digital Inputs
Pressure Transducer

General Cable 92454A #22/2 Shielded Emerson P/N 135-0600 If manufacturer harness must be extended, join wires with heat shrink and solder.
Belden 28326AS #18/4 Shielded Emerson P/N 135-2832 If manufacturer harness must be extended, join wires with heat shrink and solder.

Cold Chain Connect is the CC200 mobile application for setting parameters, graphing inputs and outputs, setting service overrides, and viewing alarms. Cold Chain Connect provides a window into CC200 operation and diagnostics directly at the location of the refrigerated fixture or walk-in box. Download Cold Chain Connect from the App Store at Apple: https://www.apple.com/ios/app-store

This document may be photocopied for personal use. Visit our website at http://www.climate.emerson.com for the latest technical documentation and
updates. Join Emerson Technical Support on Facebook http://on.fb.me/WUQRnt For Technical Support call 479-845-3430 or email ColdChain.TechnicalServices@Emerson.com The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Emerson Retail Solutions, Inc. and/or its affiliates (collectively "Emerson"), reserves the right to modify the designs or specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any product remains solely
with the purchaser and end-user. Emerson is a trademark of Emerson Electric Co. ©2020 Emerson Retail Solutions, Inc.
All rights reserved.

CC200 Input Wiring
Step 1: Make sure the power is OFF to the CC200 Main Controller.
Step 2: Determine what sensors will be needed and wire per the specification above.
a. If sensor need to be extended Emerson only supports heat shrink and solder.
Step 3: Determine how many coils are on the cases. a. For multi-coil cases the CC200 supports one sensor per coil for discharge air, return air, defrost termination and coil outlet. Pressure transducers for multi-coil cases may be installed one per coil or one for the entire case (parameter selectable).
b. For multi-coil cases the sensors on coil #1 will terminate on the CC200 Main Controller. Second and third sensor coils will require an Expansion Module per coil and each coil's sensor will terminate on the each of the Expansion Modules.

a. The wiring specification above is only for the Sporlan CDS and SER valves.
b. If other manufacturer valves are used, refer to the manufacturer's specification and contact Emerson for instructions on how to terminate.
Step 3: Refer to the drawing and specification for termination of the valve:

b. Install Expansion Module 1 on the DIN rail adjacent to the CC200's right side. The CC200 Expansion port terminal V+ should be aligned with Expansion Module 1 Expansion port terminal V+. Slide the Expansion Module into the CC200 Expansion port so both device's Expansion port connectors fasten together.
c. If Expansion Modules 2 and 3 are present, connect to Expansion Module 1's Expansion port using in the same manner described in the above step.
No wiring is needed between the CC200 Main Controller and CC200 Expansion Module. Power and communication are sourced from the CC200 Expansion port and passed through each Expansion Module Expansion port.
Step 4: Terminate sensors on the Expansion Module and refer to the drawing and specifications above for terminal numbers and how to terminate.
Once all sensor terminations are complete and the Expansion Module Expansion port is securely plugged into the CC200 Expansion port, restore the 24VDC supply power to the CC200 Main Controller. Once connected, the Expansion Module PWR ON LED will illuminate green indicating supply power is present.

CC200 Main Controller Input Wiring
CC200 Stepper Valve Wiring and Specifications

Stepper Valve (Sporlan CDS Only)

Stepper Valve

Bipolar

Stepper Valve Expansion Module

Bipolar

W2 76(White) 77(Black) W1 78(Red) 79(Green) W2 33 (White) - 34 (Black) W1 35 (Red) - 36 (Green)

Step 1: Make sure the power is OFF to the CC200 Main Controller.
Step 2: The CC200 Case control system (Main Controller + Expansion Modules) supports Electronic Expansion Valve (EEV) control using either Pulse Width Modulation (PWM) valves OR Stepper valves but NOT both. The first case in a CC200 lineup ("a" Case) has support for control of Electronic Evaporator Pressure Regulation (EEPR) stepper valve.
· PWM EEV 1 or Stepper EEV 1 is always located on CC200 Main Controller
· PWM EEV 2 or Stepper EEV 2 is always located on Expansion Module 1
· PWM EEV 3 or Stepper EEV 3 is always located on Expansion Module 2 EEPR Location
· When PWM EEV is used, EEPR is always located on CC200 Main Controller Stepper terminals
· When Stepper EEV is used, EEPR is located on the last Expansion Module Stepper terminals

CC200/Expansion Module Stepper Valve Wiring

CC200 Expansion Module Wiring and Specifications

CC200Label

Description

TERMINALS & COLOR

DAT TERM RAT COIL OUT
PRESSURE

Discharge Air
Defrost Termination
Return Air
Coil Out
100lb Pressure Transducer Polarity sensitive

16 17 Green
18 19 Orange
20 21 Purple 22 23
12(0v) 13(Sig) 14(+5V) Black White Red

Wire Specs for Extending Inputs and Valves

Analog Temp Sensors or Digital Inputs Pressure Transducer
Stepper Valve

Heat Shrink and Solder General Cable 92454A #22/2 Shielded.
Emerson P/N 135-0600
Heat Shrink and Solder Belden 28326AS #18/4 Shielded.
Emerson P/N 135-2832
Heat Shrink and Solder Use the manufacturer harness with a max length
not to exceed 30ft (9 meters). Belden 28326AS #18/4 Emerson P/N 135-2832

Step 1: Determine if you need an Expansion Module.
a. You will add an Expansion for a second or third coil. Each coil will have temp sensors and a transducer and will be wired to the respective Expansion Module.
Step 2: Addressing the Expansion Module
a. Set the address of each Expansion Module using the ON/OFF dip switch bank on the top left corner of the hardware (refer to figure below).
b. Expansion Module one must be set to address 1, Expansion Module two to address 2, Expansion Module three to address 3.
Step 3: Install the Expansion Module.
a. Make sure power is OFF to the CC200 Main Controller. Power will be restored in a later step.

Connecting Two Expansion Modules and Termination
CC200 Case Display

CC200 Display Specifications

Power Requirement Required Wire
Mounting
Operating Temp Relative Humidity Protection

Powered from the CC200 Case Controller Belden #8771 3C22AWG or Belden #8772 3C22AWG Use the white sliding clips that are provided with the CC200 Display UL: 32°F to 131°F / UL: 0°C to 55°C 20 to 85 RH% (non-condensing humidity) Body: IP20; Front: IP66

Points

CC200 Terminals to CC200 Display Terminals

27(-) to 5(-)

28(+) to 4(+)

VNR

29(VNR) to 3(VNR)

Step 1: Make sure power to the CC200 Main Controller is turned OFF.
Step 2: Make termination from the CC200 Main Controller to the CC200 Display.
a. It is critical that these terminations are made correctly as this can result in damage to both devices if not terminated correctly.
b. Clip and insulate shield at both ends of the Belden connection cable. Keep cable length at less than 50 ft (15 meters).
Step 3: Power ON the CC200 Main Controller.

Part Numbers for Ordering

*Emerson Part Number
810-3180 810-3181
810-3182
810-3183 501-1122 501-1127 501-1128 501-1125 (blue) 501-1126 (red) 800-2100

Description CC200 Main Controller CC200 Expansion Module CC200 Power Supply 24VDC 60W Emerson P/N 810-3182 CC200 Case Display Discharge Air Temperature Sensor Defrost Termination Temperature Sensor Return Air Temperature Sensor
Coil Out Temperature Sensor
100lb Pressure Transducer

*For optimal performance of the CC200, Emerson parts are required.

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References

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