Kolin Compact Series R32 Window Type Air Conditioner

USER'S MANUAL

Models: KAM-75CMC32, KAM-95CMC32, KAM-150CMC32

Before using the air conditioner, please read this manual carefully and keep it for future reference.

1. SAFETY PRECAUTIONS

To prevent any injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring of instructions may cause harm or damage. The seriousness is classified by the following indications:

⚠️ WARNING This symbol indicates the possibility of death or serious injury.

❗ CAUTION This symbol indicates the possibility of injury or damage to property.

General Warnings

Cautions

WARNINGS (for using R290/R32 refrigerant only)

? Caution: Risk of fire/flammable materials (Required for R32/R290 units only)

IMPORTANT NOTE: Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference.

Explanation of symbols displayed on the unit (For the unit adopts R32/R290 Refrigerant only):

Transport, Marking, Disposal, and Storage

Information on Servicing

A. Checks to the Area

Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.

B. Work Procedure

Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapour being present while the work is being performed.

C. General Work Area

All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out. Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the conditions within the area have been made safe by the control of flammable material.

D. Checking for Presence of Refrigerant

The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.

E. Presence of Fire Extinguisher

If any hot work is to be conducted on the refrigeration equipment or any associated parts, an appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher adjacent to the charging area.

F. No Ignition Sources

No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. No Smoking signs shall be displayed.

G. Ventilated Area

Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.

H. Checks to the Refrigeration Equipment

Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the manufacturer's maintenance and service guidelines shall be followed. If in doubt consult the manufacturer's technical department for assistance. The following checks shall be applied to installations using flammable refrigerants:

I. Checks to Electrical Devices

Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised. Initial safety checks shall include:

7. Repairs to sealed components

A. During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.

B. Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in such a way that the level of protection is affected. This shall include damage to cables, excessive number of connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc. Ensure that apparatus is mounted securely. Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of flammable atmospheres. Replacement parts shall be in accordance with the manufacturer's specifications.

8. Repair to intrinsically safe components

NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment. Intrinsically safe components do not have to be isolated prior to working on them.

Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible voltage and current permitted for the equipment in use. Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmosphere. The test apparatus shall be at the correct rating. Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere from a leak.

9. Cabling

Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans.

10. Detection of flammable refrigerants

Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used.

11. Leak detection methods

The following leak detection methods are deemed acceptable for systems containing flammable refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas (25% maximum) is confirmed. Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak is suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut off valves) in a part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through the system both before and during the brazing process.

12. Removal and evacuation

When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to:

The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be flushed with OFN to render the unit safe. This process may need to be repeated several times. Compressed air or oxygen shall not be used for this task. Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital if brazing operations on the pipe-work are to take place. Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is ventilation available.

13. Charging procedures

In addition to conventional charging procedures, the following requirements shall be followed. Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.

14. Decommissioning

Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential that electrical power is available before the task is commenced.

15. Labelling

Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.

16. Recovery

When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge is available. All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e. special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure relief valve and associated shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs. The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be suitable for the recovery of flammable refrigerants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leak-free disconnect couplings and in good condition. Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release. Consult manufacturer if in doubt. The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants in recovery units and especially not in cylinders. If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this process. When oil is drained from a system, it shall be carried out safely.

2. UNIT PARTS IDENTIFICATION

NOTE: The front panel and cabinet may be slightly different according to the models, but the functions are the same. The following illustration is for explanation purpose only, the actual shape of the machine you purchased may be slightly different.

Components:

Accessories:

NOTE: Optional parts (※), depending on model you purchased.

NOTE: All the illustrations in the manual are for explanation purpose only. Your air conditioner may be slightly different. The actual shape shall prevail.

Vent Control

The vent control is located above the control knobs. The operation method is different on different models.

For maximum cooling efficiency, CLOSE the vent. It will allow internal air circulation. OPEN the vent to discharge stale air.

To open the vent: Pull the lever toward you. To close it: Push it in.

To open the vent: Set the lever to the right position. To close it: Set the lever to the left position.

3. OPERATING INSTRUCTIONS

Operation Panel

The control panel of the unit you purchased may look like one of the followings:

OPERATION PANEL (Models with cooling only):

Diagrams showing control panels with THERMOSTAT, SELECTOR, and AUTO SWING controls.

OPERATION PANEL (Cooling & Heating models):

Diagrams showing control panels with THERMOSTAT, SELECTOR, AUTO SWING, and HEATER controls.

POWER indicator (optional): This indicator light remains on when the unit is on and goes off when the SELECTOR is on OFF position. On some models, COMP. Indicator light is on instead of "THE POWER indicator light". This indicator light shows the status of the compressor. When the compressor starts up, it lights on; when the compressor shuts down, it lights off.

NOTE: AUTO SWING switch is optional. All the illustrations in this manual are for explanation purpose only. Your air conditioner may be slightly different. The actual shape shall prevail.

Operation Instructions

The controls featured in this manual are representative of many available models. Your model may offer slightly different features.

Thermostat

The thermostat is used to set the desired room temperature when the unit is being operated in the COOL MODE. To set the desired room temperature, rotate the thermostat switch to the desired setting. After the set temperature is achieved, the thermostat will automatically start and stop the compressor in order to maintain the desired set temperature.

Rotate the thermostat selector clockwise for higher cool settings. Higher cool settings will provide lower room temperature. Rotate the thermostat selector counter clockwise for lower cool settings. Lower cool settings will provide higher room temperature.

NOTE: During the cooling operation of the unit, when the thermostat knob is rotated clockwise, allow at least three minutes before turning back the knob to the "1" direction. Otherwise the fuse may blow due to an overload of the unit. DO NOT rotate the THERMOSTAT knob beyond the range from "1" to "12".

For units with PTC heater, when the SELECTOR is set to HIGH HEAT or LOW HEAT, the THERMOSTAT is disabled. You cannot use the THERMOSTAT to adjust the temperature.

SELECTOR

The desired cool/Heat setting is selected by rotating the knob to the right to the appropriate location.

Note: When selecting a fan speed, the compressor will not run.

Note: When turning the SELECTOR knob from "LOW COOL(HEAT)" to "HIGH COOL(HEAT)", keep your speed slow as far as possible. Do not change the operation mode between "LOW COOL(HEAT)" and "HIGH COOL(HEAT)" too often.

Adjusting of Air Flow Direction

Horizontal airflow adjustment

For the units with AUTO SWING feature (automatically) (on some models):

When the AUTO SWING switch is turned to ON position, the vertical louvers automatically oscillate right and left, sweeping the cold air alternately to obtain comfortable cooling. The vertical louvers may be stopped at any position when the AUTO SWING switch is turned "OFF".

For the units without AUTO SWING feature (manually):

To adjust horizontal airflow direction, move the lever gently to the left or right by hand until the desired horizontal airflow direction is obtained. NOTE: Only For the units with hand-operating lever.

Vertical air flow adjustment (manually)

Airflow in vertical direction can be changed by adjusting horizontal louver manually when the unit is running.

NOTE: Adjusting angle of horizontal louver depends on models.

  1. To avoid generating condensing water on the surface of horizontal louver, the horizontal louver should not be at the maximum upwards or downwards angle position for a long time in cooling or drying mode.
  2. Please adjust the horizontal louver by holding the convex part between the grooves. (if any)

Air Filter

The air filter behind the inlet grille should be checked and cleaned at least once every 2 weeks (or as necessary) to maintain optimal performance of the air conditioner.

How to remove the air filter

  1. Turn off the unit, disconnect/unplug from the power supply.
  2. Hold the slot under the front panel, then uplift it outwards, and remove the front panel.
  3. Pinch the handle under the air filter and make the air filter arched, remove it from the slot from underside to upside.
  4. Clean the filter with warm, soapy water. The water should be below 40°C to prevent distortion of the filter.
  5. Rinse off and gently shake off excess water from the filter. Allow the filter to dry before replacing it. To prevent distortion of the filter, do not dry in direct sunlight.

Cabinet Cleaning

NOTE: Never use water over 50°C, alcohol, gasoline, acid, solvent or brush to clean the front panel as this will damage the surface of the part.

Winter Storage

If you plan to store the air conditioner during the winter, remove it carefully from the window according to the installation instructions. Cover it with plastic or return it to the original carton.

❗ CAUTION

NEVER operate the air conditioner without the air filter, as dust/dirt particles can contribute to equipment failure.

4. DRAINAGE

To treat condensed water will be as follows:

  1. Bottom drainage. Connect drain hose to the bottom drain tray. It will slightly affect the cooling performance, but will reduce the noise caused by spraying the condensed water. Note: Only optional for models with bottom drain hole. For pump heating, the bottom drainage must be choosed.
  2. Back drainage. Connect drain hose to the back drainage hole. It will slightly affect cooling performance, but will reduce the noise caused by spraying the condensed water.
  3. Non-drainage. Block the drain hole(s) by rubber plug(s). The condensed water will be sprayed to condenser, and will improve the cooling performance.

Installation procedures of bottom drainage:

Installation procedures of back drainage:

Note: Drain hose is locally purchased according to installation length request.

NOTE: If you choose non-drainage when cooling, both the bottom and the back drain holes of the unit should be inserted with rubber plugs. When you choose non-drainage, the air conditioner cooling efficiency will be perfect, but can cause noise due to the spraying of condensed water.

NOTE: The rated cooling performance is tested under non-drainage status.

NOTE: Make sure that water will not leak from the surrounding area when rubber plug and joint were used. Please seal it in case leakage is found.

5. INSTALLATION INSTRUCTIONS

NOTE: Before installing, remove all packaging from inside the carton, along with any inserts placed into the side louvers.

Select the best location

Diagrams showing recommended clearances for installation.

  1. To avoid vibration and noise, make sure the unit is installed securely and firmly.
  2. Install the unit where the sunlight does not shine directly on the unit. If the unit is exposed to direct sunlight, build an awning to shade the cabinet.
  3. There should be no obstacle, such as a fence or wall, within 50cm from the back of the cabinet because it will prevent heat radiation of the condenser. Restriction of outside air will greatly reduce the cooling and heating efficiency of the air conditioner.
  4. Install the unit a little obliquely downward to outside not to leak the condensed water into the room (about 3°~4° with level).
  5. Install the unit with its bottom portion 75~150cm above the floor level.
  6. The power cord must be connected to an independent circuit. The yellow/green wire must be grounded.

❗ CAUTION

All side louvers of the cabinet must remain exposed to the outside of the structure.

Installation of the Housing

  1. Remove the air conditioner from its packaging, remove fixing screws and slide the air conditioner out of its housing (Refer to Installation Steps).
  2. Prepare the hole in the wall so that the bottom of the housing is well supported, the top has minimum clearance and the air inlet louvers have clearance as shown below in options A and B. Holes from the outside through to the cavity should be sealed. The housing should slope down towards the rear by about 5mm to allow water formed during operation to drain.
  3. Install the housing into the wall and secure. Ensure the foam seals are not damaged. Flash, seal or fill gaps around the inside and outside to provide satisfactory appearance and protection against the weather, insects and rodents.

Diagrams illustrating preferred methods of installation into timber framed walls or partitions.

Installations of the unit into the wall

Diagrams showing Option A and Option B for wall installation clearances.

Installation Steps

  1. Remove the front panel and the air filter
    1. Hold the slot under the front panel, then uplift it outwards, and remove the front panel (See Fig.1).
    2. Pinch the handle under the air filter and make the air filter arched, remove it from the slot from underside to upside (See Fig.2).

Diagrams showing Fig.1, Fig.2, Fig.3A, Fig.3B, Fig.3C.

Step 2. Remove the frame.

To meet different requirements of different types of air conditioner, there are four kinds of removing the frame:

Grasp the left corner in the frame's underside, then loosen the frame (See Fig.4).

Diagrams showing Fig.4, Fig.5, Fig.6, Fig.7.

Step 3. Installation.

  1. Remove the screws fixing the chassis-fixing board and cabinet. Some Models have two more screws on the back of the cabinet. (see Fig.5)
  2. Grasp the handle on the chassis and carefully slide the air conditioner out of the cabinet. (See Fig.6)
  3. When need to drain off water, install the drain plug on the Chassis board. Then fix the cabinet on the supporter (provide for yourself or contact the dealer) (see Fig.7).
  4. Push the unit chassis into the cabinet. (see Fig.8)
  5. Fix the chassis and cabinet. (see Fig.5)

Diagrams showing Fig.8, Fig.9, Fig.10.

Step 4. Install the frame.

  1. Install the frame. (See Fig.9).
  2. Fix the screws on the frame (See Fig.3A, 3B, 3C, 3D).

Step 5. Install the air filter and front panel.

  1. Install the air filter into the frame's slot from upside to underside (See Fig.2).
  2. Hang the front panel on the frame's buckle, then press the front panel into the frame's slot until you hear a click (See Fig.10).

6. TROUBLESHOOTING

Before calling for a service, review this list. It may save you time and money. This list includes common occurrences that are not the result of defective workmanship or materials in this appliance.

ProblemSolution
Air conditioner does not startWall plug disconnected. Push plug firmly into the wall outlet.
House fuse blown or circuit breaker tripped. Replace fuse with time delay type or reset the circuit breaker.
Selector Control in OFF position. Turn selector to the desired FAN or COOL setting.
Unit turned off by moving thermostat to a higher number and then immediately turning back to a colder number. Wait approximately 3 minutes. Listen for compressor to start.
Unit turned off and then on too quickly. Turn unit off and wait 3 minutes before restarting.
Air from unit does not feel cold enoughThermostat set too low. Adjust the thermostat to higher number for cooling.
Turn selector to a higher COOL position.
Thermostat set too warm. Set thermostat to colder temperature.
Room temperature below 18°C(64°F). Cooling may not occur until room temperature rises above 18°C(64°F).
Temperature sensing tube touching the cold coil, located behind air filter. Straighten tube away from coil.
Air conditioner cooling, but room is too warm - ice forming on cooling coil behind decorative frontOutdoor temperature below 18°C(64°F). To defrost the coil, set selector to FAN position. Then, set thermostat to warmer position.
Air filter may be dirty. Clean filter. Refer to Care and Cleaning section. To defrost, set selector to FAN.
Air conditioner cooling, but room is too warm - NO ice forming on cooling coil behind decorative front.Thermostat set too cold for night-time cooling. To defrost the coil, set selector to a FAN position. Then, set thermostat to a warmer position.
Air conditioner turns on and off rapidlyDirty air filter - air restricted. Clean the air filter. Refer to Care and Cleaning section.
Thermostat set too warm. Turn thermostat clockwise to a colder setting.
Air directional louvers positioned improperly. Position louvers for better air distribution.
Front of units is blocked by drapes, blinds, furniture, etc. - restricts air distribution. Clear blockage in front of unit.
Doors, windows, registers, etc. Open - cold air escapes. Close doors, windows, registers.
Unit recently turned on in hot room. Allow additional time to remove the "Stored heat" from walls, ceiling, floor and furniture.
Noise when unit is coolingDirty air filter - air restricted. Clean air filter.
Outside temperature extremely hot. Set to high cool to bring air past cooling coils more frequently.
Air movement sound. This is normal. If too loud, turn selector to lower FAN setting.
Sound of fan hitting water - moisture removal system. This is normal when humidity is high. Close doors, windows and registers.
Water dripping INSIDE when unit is cooling.Window vibration - poor installation. Refer to installation instructions or check with installer.
Improper installation. Tilt air conditioner slightly to the outside to allow water drainage. Refer to installation instructions - check with installer.
Water dripping OUTSIDE when unit is cooling.Unit removing large quantity of moisture from humid room. This is normal during excessively humid days.

7. SPECIFICATIONS

Unit dimensions:

MODEL (Btu/h)BODY DIMENSION(mm) (W X H X D)
5000-6000445X320X415
7000~9000450X346X535
9000-12000450X346X585
15000-16000560X400X640
15000-24000600X380X560

NOTE: Value of D is for reference only.

Minimum nominal cross-sectional area of conductors:

Rated current of appliance(A)Nominal cross-sectional area(mm²)
>3 and≤ 60.75
>6 and ≤ 101
>10 and ≤ 161.5
>16 and ≤ 252.5

Suggest Minimum Wire Size (AWG: American Wire Gage):

Appliance AmpsAWG Wire Size
1018
1316
1814
2512
3010

SERVICE CENTERS AND CONTACT INFORMATION

SERVICE CENTERS

BRANCHADDRESSTEL. NO.
BacolodDoor #A-2 & A-3 UTC Bldg., Alunan St., Brgy. Singcang, Bacolod City(034)433-0031
Cagayan De OroDoor #3 De oro Land Bldg., Julio Pacana St., Puntod, Cagayan De Oro City(088) 856-4672
CebuUnit #6 A. Geson Bldg., D. Jakosalem cor. F. Ramos St., Cebu City(032) 253-9997 / (032) 253-7944
DagupanUnit #1107 Caranglaan District, Dagupan City Pangasinan(075) 523-2832
DavaoBlk 17 Lot 9, Calamansi St., Juna Subd., Matina, Davao City(082) 227-7063
IloiloDoor #4 D' Appliance Arcade, South Fundidor, Moli, Iloilo City(033) 336-1970
PampangaLRK Commercial Bldg., Jose Abad Ave., Lagundi Mexico, Pampanga(045) 455-2934

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OFFICE

Kolin Bldg., 1854 Sta. Rita St., Guadalupe Nuevo, Makati City
Service Hotline: (02) 8852-6868

PLANT

Blk 3 Lot 5, Main Drive First Cavite Industrial Estate, Langkaan 1, Dasmariñas City, Cavite
Tel. No.: (046) 402-0793

The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. Any updates to the manual will be uploaded to the service website, please check for the latest version.

Models: KAM-55CMC32 Compact Series Window Type Air Conditioner, KAM-55CMC32, Compact Series Window Type Air Conditioner, Series Window Type Air Conditioner, Window Type Air Conditioner, Type Air Conditioner, Air Conditioner, Conditioner
KAM-55CMC32-UPDATED-USER-MANUAL 11zon iLovePDF

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