Warranty Extension
Instruction Manual for GALE models including: ALE250 Automatic Feed Soldering Station, ALE250, Automatic Feed Soldering Station, Feed Soldering Station, Soldering Station
ALE - Automatic-Feed Soldering Station
Automatic-Feed Soldering Station - JBC Tools
File Info : application/pdf, 16 Pages, 19.19MB
DocumentDocumentINSTRUCTION MANUAL GALE Guide Kits for ALE250 This manual corresponds to the following references: With Solder Wire Perforation: GALE08V-A for wire Ø 0.8 mm / Ø 0.032 in GALE10V-A for wire Ø 1.0 mm / Ø 0.040 in GALE12V-A for wire Ø 1.2 mm / Ø 0.047 in GALE15V-A for wire Ø 1.5 mm / Ø 0.059 in GALE16V-A for wire Ø 1.6 mm / Ø 0.063 in Without Solder Wire Perforation: GALE04D-A for wire Ø 0.38 - 0.4 mm / Ø 0.015 - 0.016 in GALE05D-A for wire Ø 0.46 - 0.56 mm / Ø 0.018 - 0.022 in GALE06D-A for wire Ø 0.60 - 0.64 mm / Ø 0.023 - 0.025 in GALE07D-A for wire Ø 0.70 - 0.78 mm / Ø 0.028 - 0.031 in GALE08D-A for wire Ø 0.80 - 0.82 mm / Ø 0.032 - 0.033 in GALE10D-A for wire Ø 0.90 - 1.10 mm / Ø 0.036 - 0.044 in GALE12D-A for wire Ø 1.14 - 1.27 mm / Ø 0.045 - 0.051 in GALE15D-A for wire Ø 1.50 - 1.57 mm / Ø 0.060 - 0.063 in GALE16D-A for wire Ø 1.60 - 1.63 mm / Ø 0.063 - 0.065 in GALE18D-A for wire Ø 1.8 mm / Ø 0.073 in GALE Guide Kits for ALE250 with Solder Wire Perforation Headless Screws Inlet Nozzle Allen Screws Guide Set Guide Wheel Counter Wheel Blade Clamp Outlet Nozzle Intermediate Nozzle Blade Packing List The following items are included: Guide Set* ................................................ 1 unit Inlet Nozzle* ............................................. 1 unit Guide Wheel* ........................................... 1 unit Counter Wheel* ....................................... 1 unit Blade Clamp* ........................................... 1 unit Blade* ......................................................... 1 unit Intermediate Nozzle* ............................. 1 unit Outlet Nozzle* .......................................... 1 unit *see reference table on page 4 2 Allen Screws* ........................................ 2 units Headless Screws* ................................ 3 units Manual ....................................................... 1 unit Ref. 0028365 200 mm para manuales - color gris 130 mm 130 mm 100 mm 80 mm 60 mm GALE Guide Kits for ALE250 without Solder Wire Perforation Guide Set 50 mm Headless Screws Inlet Nozzle 40 mm Allen Screws Traction Wheel Support Wheel Outlet Nozzle Intermediate Nozzle Counter Wheel Packing List The following items are included: Guide Set* ................................................ 1 unit Inlet Nozzle* ............................................. 1 unit Traction Wheel* ....................................... 1 unit Support Wheel* ....................................... 1 unit Counter Wheel* ....................................... 1 unit Intermediate Nozzle* ............................. 1 unit Outlet Nozzle* .......................................... 1 unit *see reference table on page 5 Allen Screws ........................................ 2 units Headless screws ................................. 3 units Manual ....................................................... 1 unit Ref. 0028365 3 GALE Guide Kits for ALE250 4 200 mm GALE Guide Kits for ALE250 130 mm 100 mm 80 mm 60 mm 50 mm 40 mm para manuales - color gris 130 mm 5 % 24.0 mm/s Supplied: 12 mm Ø 1.00 mm 5B0a%ckward None 25% 75% 24.0 mm/s Back Supplied: 12 mm Ø 1.00 mm 50% 25% 75% Backward 24.0 mm/s Supplied: 12 mm Press ok to exit Ø 1.00 mm 50% Back 25% 75% 24.0 mm/s 25% Supplied: 12 mm Ø 1.00 mm 19:29 5m ºC rograms mmepte. r3s2l5oºcCk Guide Tube3S2e5t AºCssembly Program Edit program Program #1 Length Speed Sel. temp. 325ºC Off 1 2.0 2.0 325 ºC Edit program Program #4 Length Sel. temp. 325ºC 1 2.0 Speed 2.5 Language 325 ºC Staon sengs Feeder seSeln. tgesmp. 325ºC Tool sengs aded ocess Open Connuous the gPouwiedr e tube 50%2 se5t.0screCownn(u51o.0u)s and insePorwterthe50%g2uideNtounebe set. ConnNuoonues Power C5o0u%nters Connuous Power %er Adjust 24.0 m1m.0/0smm Supplied: 122.m0mmm the 25% guide Back Ø 1.00omumtlet nozzle (3). tu3 be75l%e1n.0gthSu2p4(p2l.ie0)d.m: 51Lm.20me/smave a 25% gap of 8 3to 75% 24.0 mm/s 10Nomne mSup(p0lie.d3N: 11o2nemtmo 0.39 Once tmhme posØi1tm.i0o0mmn/smis adjusted tighten thmme guidØ 1em.00mtmu/smbe set 25% Reset 75% in) between the Exit screw (1). 24.0 mm/s tipSupaplinedd: 12tmhme Ø 1.00 mm 25% 5ºCºC 325 ºC 325 ºC For Connuous a better handling use the clips (4) to attach the guide tube to the tool cable. Conn5.u0moums/s Tin reload process Mode meters lock 5.0mm/Osff omlocpec.sks325ºC Off 2e5r ºC 1.00mm Connuous None Place the n on the gears and press: Sel. tempG. 3u2i5dºeC Tube Set Screw Forward Connuous Disconnuous Sel. temp. 325ºC Program % 24.01.m00mm/sm BaCckoSnuppnluieod:u1Ns2omnme 24.0 mØ 1m.00/smm ck Power 50% 25% 75% Connuous Backward 24.0 mm/s Power 1 50% 25% Connuous Back 75% 24.0 mm/s Supplied: 12 mm Supplied: 12 mm Supplied: 12 mm 19:29 350 º Power 50% 25% 75% 5 ºCØ 1.00 mm Press ok to exit Ø 12.00 mm 8-10 mm Ø 1.00 mm mp. 325ºC dang aons is being updated1.00mm ºC Connuous %m #1 24.0 mm/s SuppSlipede:e1d2 mm 25ºC Ø 1.00 mm 2.0 19:29 Power 25% 0.31-0.40 in 3 Language 325 º3C25 ºC Edit program Staon sengs Feeder seSeln. tgesmp. 325ºC Program #4 Tool sengs Length C5o0u%nters Reset 75% ConSneulo.utsemp. 325ºCPower 124.0 mm/s 2.0 25% Supplied: 12 mm Guide Tube 325 ºC 323525ººCC Mode Speed Feeder parameters lock Tin reloSaedl. pteromcpe.ss325ºC Set 19:29 Connuous Language Tin reload process 5.0mm/s Place the n on the gears Off Staon sengsSel. and press: temp. 325ºC SpWeiree ddiameter 1.00mm 5B20a%.c5kward 75% Connuous None 24.0 mm/s Back Supplied: 12 mm Forward FeePodweerr seSeln. tgesmp. 50% 325ºBCackCwonardnuous Too2l5%sengs 75% 24.0 mm/s 4 Supplied: 12 mm Connu5o.0us ExPitower 50%2 Ø 1.00 mmNone ConnNuoonues Ø 1.00Pmomwer C5o0u%nters Press ok to eCxitoØn1.00nmumous 24.0 mm/s Supplied: 51.20mm o update firmware? Ø 1m.00mm/sm 25% 3 325 ºC Mode Edit program 75% None Program mm 24.0 mm/s 325 ºC SuppliedN: E1od2int pemrogmram Ø 1m.00mm/sm Program #1 25% Reset Exit 75% Clips24.0 mm/s 325 ºC Edit program Supplied: 12 mm Program #4 Ø 1.00 mm No Tool Assembly Set default programs FeederSpeal.rtaemmepte. r3s2l5oºcCk Off Length Sel. temp. 325ºC 1 2.0 Speed 2.0 Length Sel. temp. 325ºC 1 2.0 Speed 2.5 Programs loaded Connect the tool to the control unit following these steps: Power 25% 5T0i%n reload process Wire diam75e%ter Backward Connuous 24.0 m1m.0/0smm Supplied: 122.m0mmm Power 25% 50%2 3 5.0 75% 1.0 Connu5o.0us 24.0 mm/s Supplied: 51.20mm Power 25% 50%2 3 None 75% None ConnNuoonues 24.0 mm/s SuppliedN: 1o2nemm Back Ø 1.00 mm mm Ø 1m.00mm/sm mm Ø 1m.00mm/sm Power 25% 19:29 Power 25% 1 325 º3C 25 º Mode Connuous English Disconnuous Sel. temp. 32D5ºeC utsch Program Español 50% 75% BacFkr2aCn4oç.n0anSimsueomlu.s/stemp. 325 ItSaulpipalinedo: 12 mm Power 50%Ø1.00 mm 25% Language 325 ºC 19:29 75% Language Staon sengs Português 325 ºC Staon sengs Feeder seSeln. tgesmp. 325ºC PTool sengs Power C5o0u%nters Connuous Feeder seSeln. tgesmp25.%325ºRCeset 75% 24.0 mm/s Supplied: 12 mm Tool sengs Exit Ø 1.00 mm C5o0u%nters Reset 75% Exit Connuous 24.0 mm/s 325 ºC Mode SuEdpitpprloiegrdam: 12 mm FSeeet ddeerfØSapeuall.1rttape.m0rmoe0gptre.ar3mms2l5somºcCk P Program 2 Off Loosen the set screw, insert and push the guide nozzle until it stops (1) and tighten the set screw (2) Power Programs loaded 5T0i%n reload process Connuous 325 ºC again. TheMonde plug in thCeonntuoouos l connector (3). Speed 5.0mm/s 25% Wire diam75e%ter 24.0 m1m.0/0smm Backward Supplied: 122.m0mmm Back Ø 1.00 mm Feeder parameters lock Off Tin reloSaedl. pteromcpe.ss325ºC 325 ºC Mode Speed Connuous 5.0mm/s Wire diameter 1.00mm Power Connuous 5B0a%ckward USE ONLY WITH25A%250 V FUSE 75% EARTH FUSE FS1c.2re5wA None 24.0 mm/s Back Supplied: 12 mm Ø 1.00 mm Power 25% Feeder parameters lock Off Tin reloSaedl. pteromcpe.ss325ºC Wire diameter 1.00mm 5B0a%ckward 75% Connuous None 24.0 mm/s Back Supplied: 12 mm Ø 1.00 mm EARTH FUSE F1.25 A Power 25% 325 ºC 2 Sel. temp. 325ºC Updang Your staons is being updated1.00mm Connuous 50% 75% 24.0 mm/s Supplied: 12 mm Power 25% 325 ºC Sel. temp. 325ºC Updang Your staons is being updated1.00mm Connuous 50% 75% 24.0 mm/s Supplied: 12 mm Ø 1.00 mm 1 Ø 1.00 mm Do you want to update firmware? Yes No 3 Do you want to update firmware? Yes No 6 Insert all the way in until it stops USE ONLY WITH EARTH FUSE 50% 75% 0.5 mm/s Supplied: 0 mm Ø 1.00 mm 50% 200 mm 25% 75% 0.5 10.0 mm/s mm Ø 1.00 mm 50% 25% 75% 1 2 3 para manuale5sB0a-%cckwoalrodr gris 25% 75% Back 5.0mm 24.0 mm/s Supplied: 12 mm Ø 1.00 mm Ø 1.00 mm 325 SºColder Wire Un3lo2a5dinºgC English Deutsch Español Program version Maximum temp Minimum temp 130 mm FrançaSisel. temp. 325ºC PIN Sel. temp. 325ºC 8886732 400ºC 200ºC Off 325 ºC Mode Speed Disconnuous 20.0mm/s Length 12.0mm FeederSpeal.rtaemmepte. r3s2l5oºcCk Off 325 ºC Temp adjust Temp level set 130 mSmleep delay Sleep tSeeml.ptemp. 325ºC 0ºC Off 0min 150ºC Italiano 50% 75% Português With Solder Wire PeSorunfdoration On Tin reload process Hibernaon delay 10min Connuous 24.0 mm/s ToSuuppnlieldo: 1a2dmmsolder Power 25% wire Temp units Connuous ºC 5L0e%ngth units 75% 24.0 mm/msm wStaithon rpeseet rforaSutpiopliend: 1t2hmamt has Power Connuous 5W0%ire diameter 1.00mm 25% already Backward75% passed BtahckSru2op4pul.ie0gdm:h1m25.mt/0smhmme Power Peripher. Connuous 50% guide25%tube, cut75t%heBawckSiu2rpe4pl.ie0dm: 1m2 m/sm P betwØe1e.0n0 mtmhe wire guidance and Btahcke inØl1e.0t0 mnmozzle (1). To extract the wireØo1.0u0tmmof the tube, hold the tool onØ 1.00 mm your hand and press unti1l00tmhme wire stops moving forward. Grasp the wire coming out of the outlet nozzle wit1h9:29a pliers and pull from it until it is comp1le9:2t9ely out. ºC Sel. Temp. 350ºC Connuous 0.5 mm/s Supplied: 0 mm Power 25% 350 ºC 80 mm Sel. TemWp. ire Guidance 350ºC Disconnuous 50% 75% 0.5 60 mm mm/s 10.0 mm Power 25% 350 ºC Sel. Temp. 350ºC 50% 75% Program #1 123 Power 25% 325 º Mode Speed Feeder parameters lo Tin reloSaedl. pteromcpe.ss325 Wire diameter 5B0a%ckward 75% Back Ø 1.00 mm Ø 1.00 mm 1 Ø 1.00 mm 19:29 19:29 19:29 ºC 350ºC Sel. Temp. 350ºC 5PºoCwer 50% 25% 75% Connuous 0.5 mm/s Supplied: 0 mm 50 mm 323550ºC Program version ºInClet 8886732 Nozzle Maximum temp 400ºC Sel. Temp. Minimum temp 350ºC 200ºC Power PIN 5S0e%l. temp. 40 mm 25% 75% Sound 325ºDCisconnuous 0.5 10.0 mm/s mm Power Off 25% On 350 325 ºCMode Speed Sel. Temp. ºC325 ºC Mode DSpisecedonnuous TFeinerdee2lroS0apeda.l.0rptaemrmomcempete.ssr3/s2sl5oºcCk Connuous 20.0mm/s Off Le3n50gºCth Wire dia1m2et.e0rmm 1.00mm 50% 75% FPreoegrdamer#S1peal.rtaemmepte. r3s2Pol5owºceCrk 123 25% Connuous 5B0a%ckward 75% Off 5.0mm 24.0 mm/s Back Tin reload process Supplied: 12 mm Mode 325 º TemSppeeaddjust C Feeder parameters lock Temp levSeel.ltsemept. 325ºC 325 º Tin reload process SleeWpirde deialamyeter P2o5w%erSlee5B0pa%ctkSweaemrld7.p5t%emBpac.k322C45o Hibernaon delaySupp Connuous Ø 1.00 mPmower Temp units CØo1.n00mnmuous ºC 24.0 mm/s 24.0 mm/s Mode Connuous Speed 5.0mm/s 325 ºC 325 ºC 325 ºC Supplied: 12 mm EngTFeilniesrdheelroSapedal.rptaermomcepete.ssr3s2l5oºcCk Off 325WiºtChout Solder Wi3re2P5erºfoCration Ø 1.00 mm DeuWtirsecdhiameter Power Es5pB0a%cñkwoalrd 1.00mm Connuous None 25% FrançaSise7l.5%temBapc.kS3u2p24p5l.ie0ºdCm: 1m2 m/sm 25% Power 25% 5L0e%ngth units Tin reload process 75% Mode mm Staon reset Place the n on the gears and press: Sel. temp. 325ºC Program version Supplied: 12 mm Connuous Disconnu8ou8s86732 Sel. temp. 325ºC 50% 75% Back Ø 1.00 mm ForwardMaximum temp Program 400ºC BSau2cpkC4wpol.naie0MPrddnIm:Nui1nom2uimms/smuSmel.tteemmppP.2o53w%2er5ºC50% Connuous 20B0acºkC 75% 24.0 mm/s OffSupplied: 12 mm Power Ø 1.00 mm 5W0%ire diameter Connuous Ø 1.00 mm Power 1.00mm 19:29 332505 ºC 350 24.30m2m5/s ºC350 Power 25% Mode Speed 19:29 Backward75% ºC Disconnuous Sel. Temp. 350ºC 20.0mm/s Connuous Power 19:29 BackSºuCpplTieemdp:a1dju25st.m0mmm Sel. Temp. Ø 1.00 mm 350ºTCemp level set Disconnuous Power ºC 25% 0ºC Sel. Temp. Off350ºC Program #1 25% FL5ee0ne%dgtehrSp7e5al%.rtaemmepteS.u0r3ps.p25lli5oemdºc:Cmk0 /msm 12.0mm 50% Sleep delay 50% 0min 25% Off 75% 0.5 mm/s 10.0 Slememp tSeeml.ptem2p5%. 325ºC 75% 1501ºC 2 3 Peripher. 50% 325 ºC 75% Mode Speed Back Connu 20.0mm Feeder parameters lock Power 325 ºC Tin reloSaedl.pteromcpe.ss325ºC PWliuregdihamrseter 1.00m Connuous 25% 5WSB0la%ecokerwpkairndh7S5gre%shl.rtsBeamckSpu2p.4p3l.ie02d5m: 1ºm2C5.m/0sm When using a kit without solder wire perforation, press Italiano Ø 1.00 mm Press ok to exit ØS1o.0u0nmdm On Ø 1.00 mm Tin reload process Ø 1.00 mm until the wire is completely wound to Ø1.H00imbmernaon delay 10min Ø 1.00 mm Hiber hrs Ø 1.00 mm Power 25% 50% unload the solder wire. It is best to rotate the reel by hand as the wire is being pulled back in order to Editprog7ra5m% Connuous 24.0 mm/s 325keºCep it neatly 3ar2r5anºgCed on the re3e2l5. ºC 325 ºC 325 ºC 325 ºC 325 ºC Português Program#1 Supplied: 12 mm Power Temp units Edit progra2m5% 5L0e%ngth units 19:29 75% Program #4 Staon reset Connuous ºC 24.0 Language mm/msm SSutapponliseed:ng1s2 mm Power 25% Connuous 5W0%ire diameter BaEncgkliswh ard75% 1.00mm 24.0 mm/s 5.0mm Deutsch BackSupplied: 12 mm Power Program versi2on5% Maximum temp Peripher. 50% 8886732 400ºC 75% Connuous 24.0 Back Mode mm/s Disconnuous SSupepepd lied: 12 mm 20.0mm/s Power 25% 5N0o%tools hrs STleemeppadcjuystc75% FTeemdpcleyvecl set C 20 SupO PSel. Length temp. 325ºC 1 2.0 Speed 2.0 Ø 1.00 mm Length Sel. temp. 325ºC 1 2.0 Speed 2.5 Back FeederØseS1el.n.0tges0mpm. 3m25ºC Español FrançaSisel. temp. 325ºC Ø 1.00 mm Minimum temp PIN Sel. temp. 325ºC 200ºC Off Length FeederSØpeal.r1taem.m0ept0e. r3sm2l5omºcCk 12.0mm Off FSeleedp mdelmay 0m Sleep tSeeml.ptemp. 325ºC 150 Tool sengs Italiano Sound On Tin reload process Hibernaon delay 10m Power 25% 50%2 3 Or, If preferred, proceed as described before for perforated solder wire unloading. 5.0 75% 1.0 Connu5o.0us 24.0 mm/s Supplied: 51.20mm Power 25% 50%2 3 None 75% None ConnNuoonues 24.0 mm/s SuppliedN: 1o2nemm Power C5o0u%nters 25% Reset 75% Connuous 24.0 mm/s Supplied: 12 mm Power 25% 50% 75% Português Connuous 24.0 mm/s Supplied: 12 mm Power 25% Temp units 5L0e%ngth units 75% Staon reset Connuous ºC 24.0 mm/msm Supplied: 12 mm Power 25% Connuous 5W0%ire diameter Backward75% 1.00mm 24.0 mm/s 5.0mm BackSupplied: 12 mm Power 25% Peripher. 50% 75% Connuous Back 24.0 mm/s Supplied: 12 m mm Ø 1m.00mm/sm mm Ø 1m.00mm/sm Exit Ø 1.00 mm P Ø 1.00 mm Back Ø 1.00 mm Ø 1.00 mm Ø 1.00 mm Wire Winding Direction H A 250 V FUSE E F1.25 A EARTH FUSE F1.25 A Solder Wire 7 325 ºC leep delay 0min leep tSeeml.ptemp. 325ºC 150ºC Working hrs Sleep hSresl. temp. 325ºC ibernaon delay 10min Hiber hrs 24.0 0e%ripher.DFgC7oui5srihda%tehasistsnuebogmepBib,endlrayaigscticokoGnSn,unudepiCsicdpctootlenhineenKdetnocm:ioutt1ltsohfm2reuommds/estmvhiececofrnotmrolthuenimt aanindso. pUP2eno5nlow%itasdecraonvyers.ol5dSFN0eelroe%dwetirpcoeyocrculysncnh7inr5gs%inside the Fed mm Before trying to remove Øany1.c0o0mpmonments from the device, be sure to loosen the corresponding set screws. To do this, use the Allen key and spanner provided with the station. First disassemble the guide tube set (1), the guide wheel, blade and blade clamp or the support and traction wheels (4) + (5), and then the nozzles (2) + (3). Lastly, disassemble the counter wheel (6). Introducing the Allen key through the frontal opening (9) will make it easier to loosen the screw of the counter wheel. Co 24. Suppl 1 Note: The assembly steps are slightly different for devices with or without solder wire perforation. Blade Clamp 4 Guide Wheel * Blade 5 Inlet Nozzle 4 5 3 Interm. Nozzle ** 2 Disassembly will vary depending on the guide kit on use. ** Intermediate nozzle disassembly Counter Wheel 6 8 9 Guide Tube Set 1 * Guide wheel bears diameter marking. Sleep delay 200 mm Sleep tSeeml.ptemp. 325ºC 0min 150ºC para manuales - color gris Worki Sleep Hibernaon delay 10min Hiber APsosewmebrly with PSoelrdieprhWeirr.e Per1f3o0mrmation: Connuous 50% 25% 24.0 7 Cou7nt5er% Back mm/s Wheel Supplied: 12 mm Power 130 mm 25% 5N0o%too Sleep Fed cy Assemble the counter wheel (7). Make sure that its thread entry for the 100msmet screw is aligned wØith 1th.e0f0latmsidme of the axis (8). If not, the set screw Fed m will protrude, which may cause difficulties for the wire transportation. Inserting the Allen key through the front opening will make it easier to 80 mm tighten the screw (9). Allen Key 9 inserting here 8 Axis, 60 mm Flat Side Insert the intermediate nozzle (10) until its collar rests ag50amimnst the housing and tighten its screw. Assemble the inlet nozz40lemm(11). Assemble the guide wheel* (12) and tighten the screw. Assemble the blade first (13), then mount the blade clamp (14) onto the same axis and tighten the screw. Caution: handle the blade carefully to avoid injury. Finally insert the guide tube set (15). Blade Clamp 14 Guide Wheel * 12 Blade 13 Inlet Nozzle 11 Interm. Nozzle 10 Counter Wheel 7 ** intermediate nozzle assembly 9 Guide Tube 15 Set * Guide wheel bears diameter marking. 9 Sleep hSresl. temp. 325ºC 0 0 Hiber hrs 1 20 24.0 5SN0loe%etpooclyAscsh7sre5sm%bly without Con1nuous 2 mm/s Solder Wire 20 Perfor2at4ion: Fed cycAssemble the counSteur pwphelie1el 9din:th1e2samm1me81way as shown on the previous page (7), (8) and (9). Fed mmInsert the intermediate no1zØz1le81(1.00)0u2nm2til7mit8s6collar rests against the housing and tighten its screw. Assemble the inlet nozzle (11). Assemble the support wheel* (12) onto the axis and tighten the screw. Assemble the traction wheel (13) onto the axis and tighten the screw. Finally insert the guide tube set (14) and tighten the screw. Support Wheel * 12 Traction Wheel 13 Inlet Nozzle 11 Interm. Nozzle ** 10 ** intermediate nozzle assembly Counter Wheel 7 Guide Tube 14 Set * Support wheel bears diameter marking. 10 200 mm para manuales - color gris Solder Reel Assemb1l3y0mm Reel Locking 1 Reel Locking Screw 100 mm Solder Wire 80 mm Guidance 130 mm Axis 2 Solder Reel 3 60 mm Solder Wire 19:29 19:29 19:29 s s 325 ºC Tin reload process Place the n on the gears ff and press: Sel. temp. 325ºC 325 ºC Mode Connuous 50 mm Disconnuous Sel. temp. 325ºC 350 ºC Sel. Temp. 350 ºC Sel. Temp. 350 ºC Sel. Temp. m Power Loosen the reel locking screw (1) and remove the reel locking (2) from the axis. Forward Connuous Power Program Connuous Power 350ºC Connuous Power 350ºC Disconnuous Power 350ºC Program #1 e 50% Backward 25% 75% 24.0 mm/s 50% Back 25% 75% 24.0 mm/s 50% 25% 75% 0.5 mm/s 50% 25% 75% 0.5 10.0 50% 25% 75% 123 Supplied: 12 mm Supplied: 12 mm Supplied: 0 mm mm/s mm Press ok to exit Assemble Ø 1.00 mm the solder reel onto 40 mmØ 1.00 mm the axis (3). Ø 1.00 mm Ø 1.00 mm Ø 1.00 mm 325 ºC Mode Speed Connuous 20.0mm/s Feeder parameters lock Off Tin reloSaedl. pteromcpe.ss325ºC Wire diameter 1.00mm Power Connuous Pow 5B0a%ckward 5.0mm 25% 75% 24.0 mm/s Back 25% Supplied: 12 mm Ø 1.00 mm 19:29 325 ºCInsert the so3ld2e5r ºreCel in such a 3w2a5y -ºCwhen viewed3f2ro5mºCabove - that t3h2e5soºlCder wire unw3in2d5s oºCn Editprogram Program #4 Language Staon sengs English Deutsch Program version Maximum temp 8886732 400ºC Mode Speed Disconnuous 20.0mm/s Temp adjust Temp level set 0ºC Off the dispensing mechanism side (4). Length Sel. temp. 325ºC 1 2.0 Speed 2.5 Feeder seSeln. tgesmp. 325ºC Tool sengs Español FrançaSisel. temp. 325ºC Italiano Minimum temp PIN Sel. temp. 325ºC Sound 200ºC Off On Length FeederSpeal.rtaemmepte. r3s2l5oºcCk Tin reload process 12.0mm Off Sleep delay Sleep tSeeml.ptemp. 325ºC Hibernaon delay 0min 150ºC 10min Power 25% 50%2 3 None 75% None ConnNuoonues 24.0 mm/s SuppliedN: 1o2nemm Power C5o0u%nters 25% Reset 75% Connuous 24.0 mm/s Supplied: 12 mm Power 25% 50% 75% Português Connuous 24.0 mm/s Supplied: 12 mm Power 25% Temp units 5L0e%ngth units 75% Staon reset Connuous ºC 24.0 mm/msm Supplied: 12 mm Power 25% Connuous 5W0%ire diameter Backward75% 1.00mm 24.0 mm/s 5.0mm BackSupplied: 12 mm Power 25% Peripher. 50% 75% Connuous Back 24.0 mm/s Supplied: 12 mm Po 2 mm Ø 1m.00mm/sm Exit Ø 1.00 mm P Ø 1.00 mm Back Ø 1.00 mm Ø 1.00 mm Ø 1.00 mm 4 Silder Wire Unwinding Direction Solder Wire EARTH FUSE F1.25 A 11 To assemble the reel locking, its conical side must be pointing downwards. Align the flat side of the axis (5) with the inUSnE OeNrLYfWlIaTHtAs25i0dVeFUS(Ethe one with the screw) of the reel locking and reassemble it to the axis (6). EARTH FUSE F1.25 A EARTH FUSE F1.25 A Note: To prevent the solder reel from spinning freely or binding, before tightening the reel locking screw gently press the reel locking down, but only enough to have the solder reel secured in place. Reel Locking 6 Reel Locking Screw Flat Side of the Axis 5 19:29 19:29 19:29 325 ºC Mode Connuous Main Menu Screen Disconnuous Sel. temp. 325ºC Program 350 ºC Sel. Temp. 350ºC 350 ºC Sel. Temp. 350ºC 350 ºC Sel. Temp. 350ºC Power Connuous Power Connuous Power Disconnuous Power Program #1 50% Back 50% 25% Acc7e5%s to 2M4.0aminm/sMenu b25%y pressi7n5%g 50% 50% 0.5,msme/s lect "F2e5%eder se7t5t%ing0s."5 (1)1a0n.0d then25%"Wire d7i5a%met1er"2(2) 3to Supplied: 12 mm Supplied: 0 mm mm/s mm adjust the vØa1.0l0umem to the current solder wØ 1.i0r0emmdiameter. Ø 1.00 mm Ø 1.00 mm 19:29 19:29 Language ºC ºC 325 ºC 325 ºC Staonsengs 0 325 ºC 350 325 ºC 325 ºC 325 ºC Sel.Temp. 350ºC Feeder seSeln. tgesmp. 325ºC 1 2 DisconnuToouosl sengs Power 50% 0.5 10.0 % Power C5o0u%nters 25% Connuous 75% mm/2s5% mm Reset 75% 24.0 mm/s Mode Connuous Mode Connuous English Speed 20.0mm/s Program version Speed 8886732 M20o.d0emm/s Disconnuous Deutsch Sel. TempEs. pañol Feeder parameters lock Tin reloSaedl. pteromcpe.ss325ºC MaximuOmfftemp Minimum temp 40Fe0eºCder parameters lock Sel. temp. 325ºC 20T0inºCreload process Speed Off Length 20.0mm/s 12.0mm 24.0 24.0 350ºCFrançaSisel. temp. 325ºC Program #1 Power Italiano Wire diameter 5B0a%ckward PIN1.00Smeml. temp. 325ºC ConnSouuo5nu.ds0mm Power WOirffe diameter 5B0a%Ocnkward ConFneue1od.u0es0rSmpealm.rtaemmepte. r3s2l5oºcCk Tin r5e.l0omadmprocess Off P1ower 250%3 25% 75% 25%Connuous 24.0 mm/s 75% Power Tmemmp/usnits BackSupplie5dL0:e%1n2gtmh munits 25% 75% 25C%onnuous ºC 24.0 mm/msm 75% BPaocwk er mm/s Supplie5dW0:%i1r2e diameter mm 25% Backward75% Connuous 1.00mm 24.0 mm5./0smm Ø 1.00 mm Supplied: 12 mm Ø 1.0P0omrtmuguês Supplied: 12 mm Ø 1S.t0a0omnmreset Supplied: 12 mm Ø 1.00 mm BackSupplied: 12 mm Exit Ø 1.00 mm P Ø 1.00 mm Back Ø 1.00 mm Ø 1.00 mm 5 ºC sion mp mp mp. 325ºC 8886732 400ºC 325 ºC Mode Speed Disconnuous 20.0mm/s Solder Wire Loading 200ºC Off Length FeederSpeal.rtaemmepte. r3s2l5oºcCk 12.0mm Off On Tin reload process 325 ºC Temp adjust Temp level set 0ºC Off 325 ºC Plug hrs Part Tot 28 Sleep delay Sleep tSeeml.ptemp. 325ºC 0min 150ºC Wheels Working hrs GuidaWnciree Sleep hSresl. temp. 325ºC 0 0 6 0 Hibernaon delay 10min Hiber hrs 1 20 % Pass the solder wire through the wire guidance Connuous ºC 24.0 mm/msm Power 25% 5W0%ire diameter Backward75% Connuous 1.00mm 24.0 mm/s 5.0mm Power 25% Peripher. Connuous 50% 75% Back 24.0 mm/s Power 25% 5N0o%tools hrs Sleep cyc75% Con1nuous 2 24.200mm/s24 Supplied: 12 mamnd introduce the soBladckSeuprpliwed:i1r2emminto the inlet nozzle Supplied: 12 mm Back Ø 1.00 mm Ø 1.00 mm (1) until it reaches the wheels (2). Ø 1.00 mm Fed cyc Fed mm 2 Suppli1e9d: 12 m1m81 1Ø181.002m27m86 1 Power 25% 32 Mode Speed Feeder pa Tin reloSaedl. Wire diam 5B0a%ckward 7 Power 25% 32 Temp adju Temp leve Sleep dela Sleep tSeeml. Hibernao Peripher. 50% 7 12 Select "Tin reload process" and then use to feed the solder wire and advance until it comes Inlet Nozzle (1) until it reaches the wheels (2). 200 mm 130 mm Select "Tin reload process" and then use to feed the solder wire and advance until it comes out of the outlet nozzle. If needed, carefully push the wire until it gets locked in between the rotating wheels for the wi1r0e0 mmto start moving forward. Keep pressed and after a while, the wire will advance faster. 80 mm 2 para manuales - color gris 1 Inlet Nozzle 130 mm Make sure the wire passes through the 60 mm intermediate nozzle (3) and enters the guide tube (4). 50 mm Guide Intermediate Wire 4 Tube Nozzle 3 40 mm Replacing Guide Sets Once the tool is disconnected from the control unit and has cooled down, follow these instructions: Unload the solder wire and disassemble the outlet nozzle (1) from the guide set. Loosen the guide tube set screw (2), take out the guide set (3) and insert the desired one. Put the outlet nozzle (1) back on the new cartridge. Leave a gap of 8 to 10 mm (0.31 to 0.39 in) between the cartridge tip and the outlet nozzle (4). Once the guide nozzle length is adjusted tighten the guide set screw (2). Guide Tube Set Screw 2 8-10 mm 0.31-0.40 in 4 1 Outlet Nozzle 3 Guide Nozzle Guide Set 13 Notes 14 200 mm para manuales - color gris Specifications 130 mm 130 mm GALE Guide Kits for ALE250 100 mm With Perforation: Ref.: GALE08V-A wire Ø 0.8 mm / Ø 0.032 in Ref.: GALE10V-A wire Ø 1.0 mm / Ø 0.040 in Ref.: GALE12V-A wire Ø80 m1m.2 mm / Ø 0.047 in Ref.: GALE15V-A wire Ø 1.5 mm / Ø 0.059 in Ref.: GALE16V-A wire Ø 1.6 mm / Ø 0.063 in Total Net Weight: Package Weight: 108 g / 0.24 lb 108 g / 0.24 lb 94 g / 0.21 lb 94 g / 0.21 lb 94 g / 0.21 lb 200 g / 0.44 lb 200 g / 0.44 lb 186 g / 0.41 lb 186 g / 0.41 lb 186 g / 0.41 lb Without Perforation: 60 mm GALE04D-A for wire Ø 0.38 - 0.4 mm / Ø 0.015 - 0.016 in GALE05D-A for wire Ø 0.46 - 0.56 mm / Ø 0.018 - 0.022 in GALE06D-A for wire Ø 0.60 - 0.64 mm / Ø 0.023 - 0.025 in 50 mm GALE07D-A for wire Ø 0.70 - 0.78 mm / Ø 0.028 - 0.031 in GALE08D-A for wire Ø 0.80 - 0.82 mm / Ø 0.032 - 0.033 in GALE10D-A for wire Ø 0.90 - 1.10 mm / Ø 0.036 - 0.044 in 40 mm GALE12D-A for wire Ø 1.14 - 1.27 mm / Ø 0.045 - 0.051 in GALE15D-A for wire Ø 1.50 - 1.57 mm / Ø 0.060 - 0.063 in GALE16D-A for wire Ø 1.60 - 1.63 mm / Ø 0.063 - 0.065 in GALE18D-A for wire Ø 1.8 mm / Ø 0.073 in 104 g / 0.23 lb 104 g / 0.23 lb 104 g / 0.23 lb 104 g / 0.23 lb 104 g / 0.23 lb 104 g / 0.23 lb 90 g / 0.20 lb 90 g / 0.20 lb 90 g / 0.20 lb 90 g / 0.20 lb 90 g / 0.20 lb - Guide Tube Length: 126 cm / 49.6 in - Package Dimensions: (L x W x H) 245 x 185 x 45 mm 9.65 x 7.28 x 1.77 in Complies with CE standards. ESD safe. 196 g / 0.43 lb 196 g / 0.43 lb 196 g / 0.43 lb 196 g / 0.43 lb 196 g / 0.43 lb 196 g / 0.43 lb 182 g /0.40 lb 182 g /0.40 lb 182 g /0.40 lb 182 g /0.40 lb 182 g /0.40 lb 15 Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must para mabneucaollelesct-ecdoalnodrrgetruisrned to an authorized recycling facility. 0028365-130223