Electric Linear Actuators | Moteck Professional Linear Actuator Company
Instruction Manual for MOTECK models including: ID10 Series, ID10 Series Linear Actuator, Linear Actuator, Actuator
Linear Actuator ID10P
Linear Actuator ID10BT
File Info : application/pdf, 13 Pages, 279.09KB
DocumentDocumentActuator ID10 series www.moteck.com Revision 2024.08_V3.0 Technical changes may be made to improve the product without notice www.moteck.com 1. Important Information _____________________________ 3 2. Installation ________________________________________ 4 2.1 Terminology _____________________________________ 4 2.2 Mechanical installation ____________________________ 4 3. Restraining Torque ________________________________ 5 4. Manual Drive Connector __________________________ 5 5. Wiring with Flying Leads __________________________ 6 5.1 ID10 __________________________________________ 6 5.2 ID10BT _________________________________________ 8 5.3 ID10G _________________________________________ 9 5.4 ID10K _________________________________________ 11 5.5 ID10P _________________________________________ 13 2 1. Important Information www.moteck.com Only qualified personnel are allowed to carry out the mechanical and electrical installation of this product. Qualified personnel should be familiar with the mechanical or electrical installation work and have corresponding work qualifications. Do not perform mechanical installation when the actuator is powered. Complete the mechanical installation first, and then perform the electrical installation. Do not hold the extension tube when the actuator is powered. Never disconnect any wires or connectors during operation or when power is applied. If you find any malfunction or damage to the actuator, please stop using it immediately and notify qualified personnel to take corrective measures. This appliance cannot be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. 3 2. Installation 2.1 Terminology Rear connector www.moteck.com Outer tube Extension tube Front connector Power cable 2.2 Mechanical installation (1) Be sure that the load acts on the actuator in the axial direction and it isn't recommended to apply side load to the actuator. KG Load Load direction The load should be centered on the operating direction KG Side load Side load is NOT good for actuators (2) If the actuator is jammed by an obstruction or the load is severely overweight, the actuator's clutch protection device will trip and run idly to protect the actuator or the customer's mechanical equipment from damage. Please be careful to avoid obstructions and do not exceed the rated load of the actuator. (3) Users are forbidden to open the outer cover of the limit switch so as not to affect the original protection level of the actuator, resulting in the immediate failure of the original factory protection commitment. 4 3. Restraining Torque www.moteck.com If the actuator needs to be test run before being installed on the operating frame, the front and rear connectors must be fixed first to limit the rotation of the extension tube. The torque is very large. If the front and rear connectors are not fixed, the extension tube (or the actuator) will rotate instead of moving. Please be careful of the rotation force of the extension tube and pay attention to personal safety. 4. Manual Drive Connector For ID10 only The MD (manual drive) is an alternative way to drive the motor directly, if the power is not available. Step 1. Remove the plug on the gearbox cover. Step 2. Use a 8.0mm hex bit or electric screwdriver (recommended) to drive the gear directly. Step 3. Insert the plug into the hole, and confirm the plug is installed properly. The Max. drive torque is 6kg-cm with 4500N load (Ball screw). Gear Plug 5 www.moteck.com 5. Wiring with Flying Leads 5.1 ID10 For ID10 actuator, connection rule of power wires varies according to different types and gear ratio(s). Please follow the instructions below. (1) Basic (Without limit switch nor positioning feedback) Gear ratio: 5:1, 10:1, 20:1 Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Gear ratio: 30:1, 40:1 Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc -" & black wire to "Vdc +" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (2) With limit switches Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (3) With single Hall effect sensor positioning feedback Power wires Signal wires Wire color Definition Descriptions Red Black White DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Vin Voltage input range: 5 ~ 20V Yellow Hall output High= Input - 1.2V (±0.6V) Low= GND Hall signal data: High Hall Low Hall effect sensor resolution: 20ppi, 1.27mm/pulse (0.787pulses/mm) Blue GND 6 www.moteck.com (4) With Potentiometer (POT) absolute positioning feedback Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Yellow Vin Input voltage 70V max. 1. Potentiometer specification: - 10K ohm, 10 turns. - Total resistance tolerance ±5% - Independent linearity ±0.25% 2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts. BW Y Actuator extends Signal wires Blue POT output 3. There are different resolutions according to the stroke length (as table below) Stroke (mm) 102 (4") 153 (6") 203 (8") 254 (10") 305 (12") 457 (18") 610 (24") Resistance (Tolerance: ±0.3K) 0.3 ~ 8.1K 0.3 ~ 8.7K 0.3 ~ 9.2K 0.3 ~ 7.4K 0.3 ~ 8.8K 0.3 ~ 9.4K 0.1 ~ 9.9K White GND 7 www.moteck.com 5.2 ID10BT (1) Basic (Without positioning feedback) Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (2) With Potentiometer (POT) absolute positioning feedback Power wires Wire color Red Black Definition DC power Descriptions Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Yellow Vin Input voltage 70V max. 1. Potentiometer specification: - 10K ohm, 10 turns. - Total resistance tolerance ±5% - Independent linearity ±0.25% 2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts. BW Y Signal wires Blue Actuator extends POT output 3. There are different resolutions according to the stroke length (as table below) Stroke (mm) 102 (4") 153 (6") 203 (8") 254 (10") 305 (12") 457 (18") Resistance (tolerance: ±0.3K) 0.3 ~ 8.1K 0.3 ~ 8.7K 0.3 ~ 9.2K 0.3 ~ 7.4K 0.3 ~ 8.8K 0.3 ~ 9.4K White GND 8 www.moteck.com 5.3 ID10G (1) Basic, with limit switches. Power wires Wire color Red Black Definition DC power Descriptions Descriptions Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (2) With single Hall effect sensor positioning feedback Power wires Signal wires Wire color Definition Descriptions Red Black Yellow DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Vin Voltage input range: 5 ~ 20V High= Input - 1.2V (±0.6V) Low= GND Hall signal data: Blue Hall output High Hall Low Hall effect sensor resolution: 0.5 pulse/mm White GND 9 www.moteck.com (3) With Potentiometer (POT) absolute positioning feedback Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Yellow Vin Input voltage 70V max. 1. Potentiometer specification: - 10K ohm, 10 turns. - Total resistance tolerance ±5% - Independent linearity ±0.25% 2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts. BW Y Actuator extends Signal wires Blue POT output 3. There are different resolutions according to the stroke length (as table below) Stroke (mm) 102 (4") 153 (6") 203 (8") 254 (10") 305 (12") 457 (18") 610 (24") Resistance (Tolerance: ±0.3K) 0.3 ~ 5.2K 0.3 ~ 5.5K 0.3 ~ 5.9K 0.3 ~ 7.3K 0.3 ~ 5.6K 0.3 ~ 6.0K 0.3 ~ 6.4K White GND 10 www.moteck.com 5.4 ID10K For ID10K actuator, connection rule of power wires varies according to different types and gear ratio(s). Please follow the instructions below. (1) Basic (Without limit switch nor positioning feedback) Gear ratio: 20:1 Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Gear ratio: 40:1 Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc -" & black wire to "Vdc +" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (2) With limit switches Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (3) With single Hall effect sensor positioning feedback Power wires Signal wires Wire color Definition Descriptions Red Black Yellow DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Vin Voltage input range: 5 ~ 20V High= Input - 1.2V (±0.6V) Low= GND Hall signal data: Blue Hall output High Hall Low Hall effect sensor resolution: 1.0 pulse/mm White GND 11 www.moteck.com (4) With Potentiometer (POT) absolute positioning feedback Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Yellow Vin Input voltage 70V max. 1. Potentiometer specification: - 10K ohm, 10 turns. - Total resistance tolerance ±5% - Independent linearity ±0.25% 2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts. BW Y Actuator extends Signal wires Blue POT output 3. There are different resolutions according to the stroke length (as table below) Stroke (mm) 102 (4") 153 (6") 203 (8") 254 (10") 305 (12") 457 (18") 610 (24") Resistance (Tolerance: ±0.3K) 0.3 ~ 7.3K 0.3 ~ 8.7K 0.3 ~ 7.3K 0.3 ~ 9.1K 0.3 ~ 7.9K 0.3 ~ 9.4K 0.3 ~ 8.2K White GND 12 www.moteck.com 5.5 ID10P (1) Basic, with limit switches. Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. (2) With Potentiometer (POT) absolute positioning feedback Power wires Wire color Definition Descriptions Red Black DC power Connect red wire to "Vdc +" & black wire to "Vdc -" of DC power to extend the actuator. Switch the polarity of DC input to retract it. Yellow Vin Input voltage 70V max. 1. Potentiometer specification: - 10K ohm, 10 turns. - Total resistance tolerance ±5% - Independent linearity ±0.25% 2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts. Signal wires Blue POT output BW Y Actuator extends 3. There are different resolutions according to the stroke length (as table below) Stroke (mm) 102 (4") 203 (8") 305 (12") Resistance (tolerance: ±0.3K) 0.3 ~ 8.1K 0.3 ~ 9.2K 0.3 ~ 8.8K White GND Terms of Use The user is responsible for the suitability of MOTECK products, and the products listed on the MOTECK website are subject to change without notice. MOTECK reserves the right to terminate sales or delete any products displayed on the website or listed in its catalog. 13 MOTECK MO-I-0002-V3.0