ZOJE ZJ-3 AUTO-SHARPENING CUTTING MACHINE

Operation Manual & Parts Book

Manufactured by SHANGHAI ZOJE SEWING MACHINE CO., LTD.

Operation, Lubrication, and Care

Before Operating

Before operating the motor, ensure the electric supply voltage and current match the specifications on the nameplate. Fill the oil cup. Push in the turning knob and rotate the machine over a few revolutions by hand to confirm the knife moves freely.

Warning: This machine is equipped with a sharp knife. Keep hands away from the knife area at all times. Use control levers and handles only when operating or handling the machine.

Care of Machine

Use an air hose or bellows with proper eye protection to blow lint out of the motor and sharpener twice a week. Remove the cover over the cam and clean out lint around the screw mechanism in the sharpener once a week. Remove the knife and clean the slides with a slot cleaner at least once a day. To prevent lint accumulation, do not oil the plate rollers. If rollers stick, remove them and wash in cleaning solvent.

Warning: Do not operate the sharpener without the knife in place, as this will damage the sharpener.

To Sharpen the Knife

Remove the machine from its working position. Lower the pressure foot using the pressure foot lever located next to the machine operating handle. Press the release lever downward with slow, firm pressure to engage the sharpening mechanism. Applying pressure too quickly may cause the lever to lock. If this occurs, lift the latch lever and restart. With practice, you will learn to apply the correct operating pressure.

Parts Lists and Diagrams

The following sections detail the various components of the ZOJE ZJ-3 Auto-Sharpening Cutting Machine, organized by assembly. Each part is identified by a Part Number (e.g., DE1), a Description, and the Quantity Required (No. Req'd).

Main Assembly Parts

This section lists components for the primary cutting machine assembly.

Part NO.DescriptionNo. Req'd
DE1Sharpener Hold-Down Nut3
DE2Sharpener Hold-Down Nut1
DE3Front-to-Rear Bearing Nut4
DE4Plate Bolt Nut1
DE5Standard-to-Bearing Screw1
DE6Front-to-Rear-Bearing Screw4
DE7Screw4
DE8Knife1

Diagram Description: An exploded view showing the main components of the cutting machine, including the sharpener mechanism, motor housing, and base plate, with labels pointing to individual parts like DE1 through DE8.

Single-Phase Motor Assemblies Parts

This section lists components for the single-phase motor assembly.

Part NO.DescriptionNo. Req'd
DE9Terminal Wire Tubing1
DE10Stator with Band1
DE11Rotor and shaft1
DE12Carrying Handle1
DE13Screw4
DE14Terminal wire Tubing1
DE15Rear Ball Bearing2
DE16Terminal2
DE17Rear Bearing House1
DE18Terminal Block1
DE19Attachment Plug1
DE20Screw2
DE21Cutout switch Mount1
DE22Automatic Cutout1
DE23Automatic Cutout Switch1
DE24Shaft Cover For Cutout1
DE25Screw2
DE26Screw2
DE27Cover for Cutout1
DE28Rotor Fan1
DE29Leading spring Washer1
DE30Clutch Nut1
DE31Retaining Ring1
DE32Fan Cover1
DE33Screw2
DE34Clutch Spring1
DE35Turning Knob1

Diagram Description: An exploded view of the single-phase motor assembly, showing components like the stator, rotor, fan, clutch, and various screws and bearings, labeled DE9 through DE35.

Front Bearing Housing Assembly Parts

This section lists components for the front bearing housing assembly.

Part NO.DescriptionNo. Req'd
DE36Screw6
DE37Screw1
DE38Capacitor Cover1
DE39Capacitor1
DE40Cover for Capacitor1
DE41Spring for Capacitor1
DE42Shaft Lock Nut1
DE43Front Bearing Housing1
DE44Bearing1
DE45Front Ball Bearing Retainer1
DE46Screw4
DE47Screw3
DE48Washer9
DE49Nut3
DE50Crank1
DE51Stud, upper2
DE52Stud, Lower Mounting1
DE53Stud, Lower Mounting1
DE54Guide Adjustment Nut3
DE55Shaft for Ball Bearing1
DE56Seated Crank Ball Bearing1
DE57Lock Nut for Shaft1
DE58Crank Ball Bearing.Lock Nut1
DE59Connecting Rod1
DE60Screw2
DE61H. Guide1
DE62Cross Head1
DE63Wrist Pin1
DE64Wrist Pin Felt Pad1
DE65Connecting Rod Washer1
DE66Screw1
DE67Guide Washer1
DE68Screw6
DE69Knife Lock Washer1
DE70Screw1
DE71Screw2
DE72Handle Bracket1
DE73Screw1
DE74Screw for Handle Bracket1
DE75Operating Handle Lock Nut1
DE76Operating Handle1
DE77Switch1
DE78Switch Base1
DE79Screw3
DE80Oiling device1
DE81Oil Tube1
DE82Eyelet1
DE83Cover for Oil Tube1
DE84Long Wicking3
DE85Screw4
DE86Screw2
DE87Circle2
DE88Windows for oil1
DE89Oil tube cover1
DE90Oil Hole Cover1

Diagram Description: An exploded view illustrating the components of the front bearing housing assembly, including various screws, nuts, bearings, the crank, connecting rod, and switch components, labeled DE36 through DE90.

Standard and Beseplate Assembly Parts

This section lists components for the standard and baseplate assembly.

Part NO.DescriptionNo. Req'd
DE91Standard1
DE92Knife Slide1
DE93Throat Plates2
DE94Taper pin2
DE95Screw2
DE96Screw3
DE97Plate Wing1
DE98Plate1
DE99Rubber Roller all set4
DE100Roller Shell4
DE101Rubber Mounted Roller4
DE102Clamp Screw for Roller12
DE103Hinge Pin2
DE104Plate Wing Spring2
DE105Lock Washer.#82

Diagram Description: An exploded view of the standard and baseplate assembly, showing parts like the standard (DE91), knife slide (DE92), throat plates (DE93), various screws, rollers, and springs, labeled DE91 through DE105.

Front Sharpener Housing Assembly Parts

This section lists components for the front sharpener housing assembly.

Part NO.DescriptionNo. Req'd
DE106Cap of Tube1
DE107Stop Nut for Screw Shaft1
DE108Nut for Screw Shaft1
DE109Thrust washer for Nuts3
DE110Thrust Ball Bearing3
DE111L.H.Nut for screw Shaft1
DE112R.H.Nut for screw Shaft1
DE113Screw Shaft1
DE114Collar for Extensiom1
DE115Release Lever with Cam1
DE116Sharpener Housing (with Bushings and Tubes)1
DE117Spring washer for Release Lever1
DE118Release Lever With Cam1
DE119Screw1
DE120Set Screw for Cam1
DE121Screw tor Release Lever1
DE122Latch for Cam1
DE123Spring for Latch1
DE124Screw for Laich1
DE125Bearing for Cam: Shaft1
DE126Bearing for Cam Shaft1
DE127Cam1
DE128Shaft for Cam1
DE129Cam Spring1
DE130Cam Shaft Spring Screw1
DE131Pressure Foot Lever1
DE132Spring for Pressure Foot Lever1
DE133Pressure Foot Lever Screw1
DE134Spacer for Knife Guard Lock Bracket1
DE135Knife Guard Lock Bracket Complete1
DE136Lock for Pressure Foot1
DE137Spring for Knife Guard Lock1
DE138Nut for pressure Foot Lock1
DE139Knife Guard Lock Bracket Only1
DE140Screw for Knife Guard Lock1
DE141Screw4
DE142Pressure Foot Lock Bracket Complete1
DE143Cover Over Cam1
DE144Screw1
DE145Screw1
DE146Screw for Pressure Foot Shoe2
DE147Pressure Foot shoe1
DE148Screw2
DE149Lift Handle for Knife Guard Rad1
DE150Knife Guard Rod1
DE151R.H.Follower Nut1
DE152L.H.Follower Nut1
DE153Square Shaft2
DE154Tube for Square Shaft2
DE155Tube for Screw Shaft1
DE156Sharpener Housing1
DE157Felt Pad for Oil Retainer-Idler Gear1
DE158Oil Retainer-Idler Gear1
DE159Screw2
DE160Shaft for Grank1
DE161Idler Gear1
DE162Gear and Shaft1
DE163Bell Grank1
DE164Ball Bearing for Grank2
DE165Spacer for Bell Bearings1
DE166Retaining Ring for Bell Crank1
DE167Drive Pulley with Driver1
DE168Bearing for Bell Grank1
DE169Washer for Shaft1
DE170Retaining Ring for Shaft1
DE171Pin for Bell Grank1
DE172Bearing for Drive Shaft1
DE173Thrust washer 152
DE174Spiral Gear 151
DE175Bearing for Drive Shaft1
DE176Bearing for Drive Shaft1
DE177Key1
DE178Driver shaft with Gear1
DE179Lock Nut for Shaft1
DE180Pin for Sharpener Housing1
DE181Spring for Bell Grank1
DE182Bearing for Gears 202
DE183Spur Gear 202
DE184Thrust Washer for Bottom Plate2
DE185Push Rod1
DE186Roll for Push Rod1
DE187Bearing for Screw Shaft1
DE188Bottom Plate1
DE189Oil Pad and Holder1
DE190Spreader Pin1
DE191Screw1
DE192Screw3
DE193Screw2
DE194Rivet4
DE195H.Oil Pad1

Diagram Description: An exploded view of the front sharpener housing assembly, detailing numerous small parts, gears, shafts, springs, and screws, labeled DE106 through DE195.

Lower Gear Bracket Assembly Parts

This section lists components for the lower gear bracket assembly.

Part NO.DescriptionNo. Req'd
DE196L.H.Shaft Extension1
DE197R H.Shaft Extension1
DE198Adjusting Screw1
DE199Screw1
DE200Screw3
DE201Gear Cover1
DE202Screw2
DE203Guide Back of Shandard1
DE204Spring for Arm1
DE205Clamping Arm for Shoe1
DE206Screw for Clamping Arm1
DE207Screw4
DE208Stabilizer2
DE209Nut for Sharpener Shoe Screw2
DE210Screw.#4-36×3/16 Fillister Head2
DE211Intermediate Gear1
DE212Lower Gear Bracket with Cover1
DE213Wear Plate2
DE214Sping for Pulleyslide2
DE215R.H.Slide with Pulley1
DE216Slide with Pulley1
DE217Gear on Screw Shaft1
DE218Grease Plug1
DE219Bearing for Screw Shaft1
DE220Bearing for Intermediate Gear1
DE221Bearing for shaft Extension2
DE222Front Pulley tor Belt1
DE223Roll Pin2
DE224Neoprene Band for Pulley2
DE225R.H.Pre-set Sharpener Shoe (Only)1
DE226L.H.Pre-set Sharpener Shoe(Only)1
DE227Washer4
DE228R.H.Pre-set Sharpener Shoe1
DE229L.H.Pre-set Sharpener Shoe1
DE230Bushing for sharpener Shoe2
DE231R.H.Sharpener Shoe Spring1
DE232L.H.Sharpener Shoe Spring1
DE233Screw for Sharpener shoe2
DE234Shoo Screw1
DE235Jam Nut1
DE236Belt2

Diagram Description: An exploded view of the lower gear bracket assembly, showing components such as shaft extensions, screws, gears, pulleys, springs, and shoes, labeled DE196 through DE236.

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