ZOJE ZJ-3 AUTO-SHARPENING CUTTING MACHINE
Operation Manual & Parts Book
Manufactured by SHANGHAI ZOJE SEWING MACHINE CO., LTD.
Operation, Lubrication, and Care
Before Operating
Before operating the motor, ensure the electric supply voltage and current match the specifications on the nameplate. Fill the oil cup. Push in the turning knob and rotate the machine over a few revolutions by hand to confirm the knife moves freely.
Warning: This machine is equipped with a sharp knife. Keep hands away from the knife area at all times. Use control levers and handles only when operating or handling the machine.
Care of Machine
Use an air hose or bellows with proper eye protection to blow lint out of the motor and sharpener twice a week. Remove the cover over the cam and clean out lint around the screw mechanism in the sharpener once a week. Remove the knife and clean the slides with a slot cleaner at least once a day. To prevent lint accumulation, do not oil the plate rollers. If rollers stick, remove them and wash in cleaning solvent.
Warning: Do not operate the sharpener without the knife in place, as this will damage the sharpener.
To Sharpen the Knife
Remove the machine from its working position. Lower the pressure foot using the pressure foot lever located next to the machine operating handle. Press the release lever downward with slow, firm pressure to engage the sharpening mechanism. Applying pressure too quickly may cause the lever to lock. If this occurs, lift the latch lever and restart. With practice, you will learn to apply the correct operating pressure.
Parts Lists and Diagrams
The following sections detail the various components of the ZOJE ZJ-3 Auto-Sharpening Cutting Machine, organized by assembly. Each part is identified by a Part Number (e.g., DE1), a Description, and the Quantity Required (No. Req'd).
Main Assembly Parts
This section lists components for the primary cutting machine assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE1 | Sharpener Hold-Down Nut | 3 |
DE2 | Sharpener Hold-Down Nut | 1 |
DE3 | Front-to-Rear Bearing Nut | 4 |
DE4 | Plate Bolt Nut | 1 |
DE5 | Standard-to-Bearing Screw | 1 |
DE6 | Front-to-Rear-Bearing Screw | 4 |
DE7 | Screw | 4 |
DE8 | Knife | 1 |
Diagram Description: An exploded view showing the main components of the cutting machine, including the sharpener mechanism, motor housing, and base plate, with labels pointing to individual parts like DE1 through DE8.
Single-Phase Motor Assemblies Parts
This section lists components for the single-phase motor assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE9 | Terminal Wire Tubing | 1 |
DE10 | Stator with Band | 1 |
DE11 | Rotor and shaft | 1 |
DE12 | Carrying Handle | 1 |
DE13 | Screw | 4 |
DE14 | Terminal wire Tubing | 1 |
DE15 | Rear Ball Bearing | 2 |
DE16 | Terminal | 2 |
DE17 | Rear Bearing House | 1 |
DE18 | Terminal Block | 1 |
DE19 | Attachment Plug | 1 |
DE20 | Screw | 2 |
DE21 | Cutout switch Mount | 1 |
DE22 | Automatic Cutout | 1 |
DE23 | Automatic Cutout Switch | 1 |
DE24 | Shaft Cover For Cutout | 1 |
DE25 | Screw | 2 |
DE26 | Screw | 2 |
DE27 | Cover for Cutout | 1 |
DE28 | Rotor Fan | 1 |
DE29 | Leading spring Washer | 1 |
DE30 | Clutch Nut | 1 |
DE31 | Retaining Ring | 1 |
DE32 | Fan Cover | 1 |
DE33 | Screw | 2 |
DE34 | Clutch Spring | 1 |
DE35 | Turning Knob | 1 |
Diagram Description: An exploded view of the single-phase motor assembly, showing components like the stator, rotor, fan, clutch, and various screws and bearings, labeled DE9 through DE35.
Front Bearing Housing Assembly Parts
This section lists components for the front bearing housing assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE36 | Screw | 6 |
DE37 | Screw | 1 |
DE38 | Capacitor Cover | 1 |
DE39 | Capacitor | 1 |
DE40 | Cover for Capacitor | 1 |
DE41 | Spring for Capacitor | 1 |
DE42 | Shaft Lock Nut | 1 |
DE43 | Front Bearing Housing | 1 |
DE44 | Bearing | 1 |
DE45 | Front Ball Bearing Retainer | 1 |
DE46 | Screw | 4 |
DE47 | Screw | 3 |
DE48 | Washer | 9 |
DE49 | Nut | 3 |
DE50 | Crank | 1 |
DE51 | Stud, upper | 2 |
DE52 | Stud, Lower Mounting | 1 |
DE53 | Stud, Lower Mounting | 1 |
DE54 | Guide Adjustment Nut | 3 |
DE55 | Shaft for Ball Bearing | 1 |
DE56 | Seated Crank Ball Bearing | 1 |
DE57 | Lock Nut for Shaft | 1 |
DE58 | Crank Ball Bearing.Lock Nut | 1 |
DE59 | Connecting Rod | 1 |
DE60 | Screw | 2 |
DE61 | H. Guide | 1 |
DE62 | Cross Head | 1 |
DE63 | Wrist Pin | 1 |
DE64 | Wrist Pin Felt Pad | 1 |
DE65 | Connecting Rod Washer | 1 |
DE66 | Screw | 1 |
DE67 | Guide Washer | 1 |
DE68 | Screw | 6 |
DE69 | Knife Lock Washer | 1 |
DE70 | Screw | 1 |
DE71 | Screw | 2 |
DE72 | Handle Bracket | 1 |
DE73 | Screw | 1 |
DE74 | Screw for Handle Bracket | 1 |
DE75 | Operating Handle Lock Nut | 1 |
DE76 | Operating Handle | 1 |
DE77 | Switch | 1 |
DE78 | Switch Base | 1 |
DE79 | Screw | 3 |
DE80 | Oiling device | 1 |
DE81 | Oil Tube | 1 |
DE82 | Eyelet | 1 |
DE83 | Cover for Oil Tube | 1 |
DE84 | Long Wicking | 3 |
DE85 | Screw | 4 |
DE86 | Screw | 2 |
DE87 | Circle | 2 |
DE88 | Windows for oil | 1 |
DE89 | Oil tube cover | 1 |
DE90 | Oil Hole Cover | 1 |
Diagram Description: An exploded view illustrating the components of the front bearing housing assembly, including various screws, nuts, bearings, the crank, connecting rod, and switch components, labeled DE36 through DE90.
Standard and Beseplate Assembly Parts
This section lists components for the standard and baseplate assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE91 | Standard | 1 |
DE92 | Knife Slide | 1 |
DE93 | Throat Plates | 2 |
DE94 | Taper pin | 2 |
DE95 | Screw | 2 |
DE96 | Screw | 3 |
DE97 | Plate Wing | 1 |
DE98 | Plate | 1 |
DE99 | Rubber Roller all set | 4 |
DE100 | Roller Shell | 4 |
DE101 | Rubber Mounted Roller | 4 |
DE102 | Clamp Screw for Roller | 12 |
DE103 | Hinge Pin | 2 |
DE104 | Plate Wing Spring | 2 |
DE105 | Lock Washer.#8 | 2 |
Diagram Description: An exploded view of the standard and baseplate assembly, showing parts like the standard (DE91), knife slide (DE92), throat plates (DE93), various screws, rollers, and springs, labeled DE91 through DE105.
Front Sharpener Housing Assembly Parts
This section lists components for the front sharpener housing assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE106 | Cap of Tube | 1 |
DE107 | Stop Nut for Screw Shaft | 1 |
DE108 | Nut for Screw Shaft | 1 |
DE109 | Thrust washer for Nuts | 3 |
DE110 | Thrust Ball Bearing | 3 |
DE111 | L.H.Nut for screw Shaft | 1 |
DE112 | R.H.Nut for screw Shaft | 1 |
DE113 | Screw Shaft | 1 |
DE114 | Collar for Extensiom | 1 |
DE115 | Release Lever with Cam | 1 |
DE116 | Sharpener Housing (with Bushings and Tubes) | 1 |
DE117 | Spring washer for Release Lever | 1 |
DE118 | Release Lever With Cam | 1 |
DE119 | Screw | 1 |
DE120 | Set Screw for Cam | 1 |
DE121 | Screw tor Release Lever | 1 |
DE122 | Latch for Cam | 1 |
DE123 | Spring for Latch | 1 |
DE124 | Screw for Laich | 1 |
DE125 | Bearing for Cam: Shaft | 1 |
DE126 | Bearing for Cam Shaft | 1 |
DE127 | Cam | 1 |
DE128 | Shaft for Cam | 1 |
DE129 | Cam Spring | 1 |
DE130 | Cam Shaft Spring Screw | 1 |
DE131 | Pressure Foot Lever | 1 |
DE132 | Spring for Pressure Foot Lever | 1 |
DE133 | Pressure Foot Lever Screw | 1 |
DE134 | Spacer for Knife Guard Lock Bracket | 1 |
DE135 | Knife Guard Lock Bracket Complete | 1 |
DE136 | Lock for Pressure Foot | 1 |
DE137 | Spring for Knife Guard Lock | 1 |
DE138 | Nut for pressure Foot Lock | 1 |
DE139 | Knife Guard Lock Bracket Only | 1 |
DE140 | Screw for Knife Guard Lock | 1 |
DE141 | Screw | 4 |
DE142 | Pressure Foot Lock Bracket Complete | 1 |
DE143 | Cover Over Cam | 1 |
DE144 | Screw | 1 |
DE145 | Screw | 1 |
DE146 | Screw for Pressure Foot Shoe | 2 |
DE147 | Pressure Foot shoe | 1 |
DE148 | Screw | 2 |
DE149 | Lift Handle for Knife Guard Rad | 1 |
DE150 | Knife Guard Rod | 1 |
DE151 | R.H.Follower Nut | 1 |
DE152 | L.H.Follower Nut | 1 |
DE153 | Square Shaft | 2 |
DE154 | Tube for Square Shaft | 2 |
DE155 | Tube for Screw Shaft | 1 |
DE156 | Sharpener Housing | 1 |
DE157 | Felt Pad for Oil Retainer-Idler Gear | 1 |
DE158 | Oil Retainer-Idler Gear | 1 |
DE159 | Screw | 2 |
DE160 | Shaft for Grank | 1 |
DE161 | Idler Gear | 1 |
DE162 | Gear and Shaft | 1 |
DE163 | Bell Grank | 1 |
DE164 | Ball Bearing for Grank | 2 |
DE165 | Spacer for Bell Bearings | 1 |
DE166 | Retaining Ring for Bell Crank | 1 |
DE167 | Drive Pulley with Driver | 1 |
DE168 | Bearing for Bell Grank | 1 |
DE169 | Washer for Shaft | 1 |
DE170 | Retaining Ring for Shaft | 1 |
DE171 | Pin for Bell Grank | 1 |
DE172 | Bearing for Drive Shaft | 1 |
DE173 | Thrust washer 15 | 2 |
DE174 | Spiral Gear 15 | 1 |
DE175 | Bearing for Drive Shaft | 1 |
DE176 | Bearing for Drive Shaft | 1 |
DE177 | Key | 1 |
DE178 | Driver shaft with Gear | 1 |
DE179 | Lock Nut for Shaft | 1 |
DE180 | Pin for Sharpener Housing | 1 |
DE181 | Spring for Bell Grank | 1 |
DE182 | Bearing for Gears 20 | 2 |
DE183 | Spur Gear 20 | 2 |
DE184 | Thrust Washer for Bottom Plate | 2 |
DE185 | Push Rod | 1 |
DE186 | Roll for Push Rod | 1 |
DE187 | Bearing for Screw Shaft | 1 |
DE188 | Bottom Plate | 1 |
DE189 | Oil Pad and Holder | 1 |
DE190 | Spreader Pin | 1 |
DE191 | Screw | 1 |
DE192 | Screw | 3 |
DE193 | Screw | 2 |
DE194 | Rivet | 4 |
DE195 | H.Oil Pad | 1 |
Diagram Description: An exploded view of the front sharpener housing assembly, detailing numerous small parts, gears, shafts, springs, and screws, labeled DE106 through DE195.
Lower Gear Bracket Assembly Parts
This section lists components for the lower gear bracket assembly.
Part NO. | Description | No. Req'd |
---|---|---|
DE196 | L.H.Shaft Extension | 1 |
DE197 | R H.Shaft Extension | 1 |
DE198 | Adjusting Screw | 1 |
DE199 | Screw | 1 |
DE200 | Screw | 3 |
DE201 | Gear Cover | 1 |
DE202 | Screw | 2 |
DE203 | Guide Back of Shandard | 1 |
DE204 | Spring for Arm | 1 |
DE205 | Clamping Arm for Shoe | 1 |
DE206 | Screw for Clamping Arm | 1 |
DE207 | Screw | 4 |
DE208 | Stabilizer | 2 |
DE209 | Nut for Sharpener Shoe Screw | 2 |
DE210 | Screw.#4-36×3/16 Fillister Head | 2 |
DE211 | Intermediate Gear | 1 |
DE212 | Lower Gear Bracket with Cover | 1 |
DE213 | Wear Plate | 2 |
DE214 | Sping for Pulleyslide | 2 |
DE215 | R.H.Slide with Pulley | 1 |
DE216 | Slide with Pulley | 1 |
DE217 | Gear on Screw Shaft | 1 |
DE218 | Grease Plug | 1 |
DE219 | Bearing for Screw Shaft | 1 |
DE220 | Bearing for Intermediate Gear | 1 |
DE221 | Bearing for shaft Extension | 2 |
DE222 | Front Pulley tor Belt | 1 |
DE223 | Roll Pin | 2 |
DE224 | Neoprene Band for Pulley | 2 |
DE225 | R.H.Pre-set Sharpener Shoe (Only) | 1 |
DE226 | L.H.Pre-set Sharpener Shoe(Only) | 1 |
DE227 | Washer | 4 |
DE228 | R.H.Pre-set Sharpener Shoe | 1 |
DE229 | L.H.Pre-set Sharpener Shoe | 1 |
DE230 | Bushing for sharpener Shoe | 2 |
DE231 | R.H.Sharpener Shoe Spring | 1 |
DE232 | L.H.Sharpener Shoe Spring | 1 |
DE233 | Screw for Sharpener shoe | 2 |
DE234 | Shoo Screw | 1 |
DE235 | Jam Nut | 1 |
DE236 | Belt | 2 |
Diagram Description: An exploded view of the lower gear bracket assembly, showing components such as shaft extensions, screws, gears, pulleys, springs, and shoes, labeled DE196 through DE236.