User Manual for cureuv com models including: 302501, 302501 Total Cure 8 to 24 Benchtop UV Curing Conveyor System, 302501, Total Cure 8 to 24 Benchtop UV Curing Conveyor System, 8 to 24 Benchtop UV Curing Conveyor System, Benchtop UV Curing Conveyor System, UV Curing Conveyor System, Curing Conveyor System, Conveyor System, System
Programmable Benchtop UV Curing Conveyor with Digital Control – CureUV
CureUV Total-Cure 8” to 24" Benchtop UV Curing Conveyor System
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DocumentDocumentSPDI UV Total-Cure 8" to 24" Benchtop UV Curing Conveyor System SKU: 302501 USER MANUAL CureUV.com 2801 Rosselle Street Jacksonville, FL 32205 Tel: (800) 977-7292 E-Mail: sales@cureUV.com Copyright © 2024 CureUV Contents 1. Applications and features..................................................................................................3 1.1Applications...................................................................................................................3 1.2Features.........................................................................................................................3 2. Technical parameters.........................................................................................................4 3. Operation panel and product size......................................................................................5 4. The duct connected to the fan...........................................................................................6 5. Connect the power lines....................................................................................................6 6. The quick-wearing consumables and guarantee period....................................................7 7. Operation and regulation...................................................................................................7 7.1 Preparations before operation......................................................................................7 7.2 Operation procedures...................................................................................................8 7.3 Interfaces........................................................................................9 7.4 Adjust the conveying system.....................................................................................12 8. Adjust the height and angle of lampshade......................................................................13 9. Maintenance....................................................................................................................13 10.Common failures and troubleshooting............................................................................14 11.Cautions and warnings....................................................................................................15 Appendix 1: adjust the deviating mesh belt.........................................................................16 Appendix 2: dismount the lamp tubes..................................................................................17 Appendix 3: install the lamp tubes.......................................................................................18 1 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 1.Applications and features 1.1Applications This equipment is applied to cure the coating, adhesion and injection of UV photosensitive paint, printing ink, adhesive, or instantly cure the printed surface of various kinds of materials. 1Printing: it is widely applied in screen printing, lithography, letterpress printing, self-adhesive label, metal nameplate, PC, PVC, ABS, PS, acrylic, tetoron, glass, ceramics, electronic component, single-sided circuit board, etc. 2Coating: glossy coating on wood surface, glazing treatment on paper surface, plastic floor tile, finished PU, coating on optical fiber cable, etc. 3Adhesion: adhesion of parts on circuit board, electronic component, glass, LCD, terminal sealant, etc. 4Injection molding: decoration plates and utensils, wearing items for decoration (button, hairpin, belt fastener etc.). 1.2 Features 1) Instant curing, high production efficiency. 2) The printing surface is characterized with high hardness, high gloss, and anti-rubbing, solvent resistance after curing. 3) The roll shaft conveying mechanism is applied in this equipment. 4) Quality lamp tubes and compellent cooling system are installed in the equipment so as to prolong the lamp service life, which guarantees that the cured items will not deform. 5) Baking varnish disposal on the case surface achieves beautiful, elegant and anti-corrosive quality. The equipment is characterized with brand-new design, reasonable structure, large working area, complete functions, easy operation and maintenance, low noise and energy-saving advantage. 2 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 2.Technical parameters Items Specifications Description Model UV curing machine SPDI UV Total-Cure 8" to 24" Benchtop UV Curing Conveyor System Curing machine size: L1200mm × W550mm × H1195mm Outline dimension Controller size: L650mm × W660mm × H475mm Curing methods 1. Two UV lamps illuminate downwards. 2. The lampshade height can be adjusted manually. 3. The reflector is made of aluminum. 4. Two lamps can be controlled independently. Mesh belt Material: black teflon resisting high temperature and UV light. Loading weight: 5KG Speed: 040m/min Size: L2460mm × W310mmhole size: 4mm × 4mm Lamp tube Type: mercury lamp Power: 3.6KW × 2=7.2KW Model: PM3646Whole length: 400mm; illumination length:310mm Wavelength: 200nm-450nm (peak value: 365nm) Power density: 116W/CM Life: 800H Input power: 220V/32.7A Cooling fan 1 set, 370W Equipment features Functions and configurations 1. Power indicator: 1pc 2. ON button: 1pc 3. OFF button:1pc 4. HMI: 1pc 5. Electronic power supply: 2pcs Operating voltage 220V 60Hz Machine power Ventilation 8KW Connect an aluminum foil duct resisting high temperature, and the duct is provided by the customer. Machine color Mainly black and white, please refer to the pictures. Guarantee: one year for the machine, please refer to "6.Quick wearing consumables and guarantee period" for the component guarantee. 3 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com 3. Operation panel and product size Copyright © 2024 CureUV 4 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 4.The duct connected to the fan Connect a piece of Ø150mm duct (provided by the customer) to the fan so as to dissipate heat and ozone, and the diagram is as below: 5.Connect the power lines 1N: naught line; PE: ground wire; L1/2/3:live wire 2The power lines must be connected with an air switch, and the phase sequence of the power lines must be consistent with that of the air switch. 4) Connect with an air switch of 40A or above 5) Wire diameter: 4 × 4+1×2.5mm2 5 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 6.The quick-wearing consumables and guarantee period No. Description Specifications Guarantee period Lead time 1 UV lamp Model: PM3646 800H Power: 3.6KW; length: 400mm 7-10 days 2 Electronic 3.6KW, 220V power supply One year Stock available 3 Mesh belt Size: L2460mm × W310mm Material: black Teflon No guarantee 3-4 days 7.Operation and regulation 7.1Preparations before operation 1The equipment should be installed on a well-ventilated site, free of corrosive gases, heat sources, direct sunshine. It must be kept at least one meter from the wall for easy operation and maintenance. 2The equipment must be installed on the level floor. 3Check whether the fasteners are fixed tightly, the chains and movable parts are lubricated. 4Check whether the power supply, power cords and electronic components are in good condition. 5Adjust the height of light barrier following the curing request. 6Check whether the vent is unobstructed. 7Adjust the height of lampshade following the curing request. 6 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 7.2Operation procedures 1Turn on Diagrams Operation steps 1.Connect and turn on the air switch, please note that the phase sequence of the power cords must be consistent with that of the air switch. 2.Turn on the circuit breaker on the controller. 3.Press the ON button on the controller. 4.Enter the HMI interfaces for operation. Please refer to "7.3 reference " for the details. 2Turn off Diagrams Operation steps 1.Turn off the UV1 switch, UV2 switchthen turn off the Feed switch in the operation interface. 2.Press the OFF button when the fan stops working. 3.Turn off the circuit breaker. 7 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com 4.Turn off the air switch. Copyright © 2024 CureUV 7.3 Interfaces The password for administer 2 is 1234. 8 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV Feed switch: press this key to turn on or turn off the Feed switch. Conveying speed: displays the conveying speed of the mesh belt. Alarm reset: after releasing the alarm, press this key to clear the alarm. UV1 switch: press this key to turn on or turn off the UV1 lamp. UV1 state: this key displays the working condition of the UV1 lamp. UV2 state: this key displays the working condition of the UV2 lamp. UV1 start delay: restart the UV1 lamp after turning it off, display the countdown of the time interval (unit: second). UV2 switch: press this key to turn on or turn off the UV2 lamp. UV1 power: this key displays the working power of the UV1 lamp. UV2 power: this key displays the working power of the UV2 lamp. UV2 start delay: restart the UV2 lamp after turning it off, display the countdown of the time interval (unit: second). Alarm message: this box displays the abnormal state information, and the alarm message is revealed after troubleshooting so as to view the failures. 9 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV UV1 Power Setting: this box sets the power percentage of UV1 lamp in the working condition. UV2 Power Setting: this box sets the power percentage of UV2 lamp in the working condition. UV1 Time Setting: this box sets the UV1 lamp life, and the lamp should be replaced with a new one when the set time is over. UV2 Time Setting: this box sets the UV2 lamp life, and the lamp should be replaced with a new one when the set time is over. Speed Setting: this box sets the conveying speed of the mesh belt. Modify password: press this box to modify the password. 1# lamp use time: the boxes display the accumulated use time of UV1 lamp. 2# lamp use time: the boxes display the accumulated use time of UV2 lamp. Fan startup delay: the user can set the fan startup delay time in this box. 10 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV Fan stop delay: the user can set the fan stop delay time in this box. This page records the UV alarm log including date, time, description and recovery time. The user can check the historical events of this machine through this interface. 7.4 Adjust the conveying system Open the side board to expose the motor chain. Press the chain inwardly with your thumb and index finger, and the chain usually sinks approx. 10mm in the normal condition. In case the chain is too loose or tight, please loosen the 4 screws with an Allen wrench and adjust them to the proper positions. Finally lock the screws with a wrench. 11 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com 8.Adjust the height and angle of lampshade Copyright © 2024 CureUV Adjust the height Turn the nut in the oval clockwise, and the height of lampshade will be lowered down; turn the nut counterclockwise, and the height of lampshade will be lifted up. Adjust the angle Turn the nuts in the square along the slits, the lampshade angle can be adjusted following the curing request. 9.Maintenance 1) Check the machine before operation, and correct the problems immediately so as to guarantee the good running and prolong the machine life. 2) Observe whether the buttons are functioning well while the machine is working. Please inspect the abnormality immediately once it is found out. 3) The panel must be cleaned at least once per month, and check whether the screws are tightly locked. 4) Do not touch the lamp tube by hand as sweat and greasy dirt affect the emission of UV light. Please wipe the cooled tube with an alcohol pad if it is carelessly stained. 5) The lamp tube and reflex housing must be cleaned at least once per month, please clean it more frequently if the surroundings are severe. 6) Fasten each connection terminal, and check whether the transmission mechanism is nimble and reliable, the electric cords are in good condition. 7)Please adjust the conveyor chain as it will extend longer after working for some time, and adjust the mesh belt as it may deviate because of temperature variance. 8) The movable parts of this machine should be lubricated periodically, please refer to the following table: Description Oil type Bearing grease Gear grease Chain grease Gear case machine oil 9Please clean the filth and dirt after operating the machine each time so as to guarantee that the mesh belt can run well. 12 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 10Periodically check whether the power cords and the air switch are connected properly. The machine must be stopped immediately if the power cords get burning hot while the equipment is working, and change the power cords so as to prevent fire disaster. 11The electric circuit in the machine is forbidden to be changed at will. Please maintain the machine immediately while a failure is found. 10.Common failures and troubleshooting Failures Analysis The machine The power is disconnected cannot be started The ON button is not workable The mesh belt cannot be moved The mesh belt and chain are jammed. The governor malfunctions. Solutions Connect the power. Replace the ON button. Clear the jammed barriers. Replace the governor. Insufficient illuminance The UV lamp cannot be lighted up. Poor ventilation The motor malfunctions. Lampshade does not reflect well. The UV lamp is aged. The UV lamp switch malfunctions. The lamp damages. The electronic power supply malfunctions. The fan malfunctions. The vent is jammed. Repair or replace the motor. Replace the reflector. Replace the lamp tube. Repair or replace it if necessary. Replace it with a new one. Repair or replace it if necessary. Repair or replace it if necessary. Clear the vent. 13 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV 11. Cautions and warnings Cautions 1Do not toggle the buttons and switch at will while the machine is working. 2The rotating direction of the fan must be the same as the arrow, or the internal temperature in the machine will get abnormal. 3Do not change the irradiation distance of UV lamp at will. 4Check whether the current is normal when the UV lamp lights up as high current may lead to UV lamp failure, and excess voltage may result in damage to the electronic components. 5Overheating mesh belt, voltage higher than the rated value, small air emission may lead to fire disaster. 6Please turn off the main power if any part powers off abnormally while the machine is running, and restart the machine when the trouble is cleared. 7Please turn off the input power of the machine while inspecting its parts so as to avoid electric shock. 8Do not place the machine on a damp site so as to avoid short circuit or electric shock. Warnings 1) The UV lamp emits strong UV light while it lights up. Please wear long-sleeved clothes to protect your skin from being burned by UV light. Meanwhile you must wear UV-proof goggles to protect your eyes, and do not look directly at the UV light. 2) Please see a doctor immediately if your skin or eyes are burned carelessly. 3) Do not touch the electriferous parts as high voltage is dangerous. 4) Please turn off the main power when the parts are maintained or replaced. 5) Do not touch the moving parts so as to avoid danger. 6) Do not pack the machine with flammable materials so as to avoid fire disaster. 7) It is forbidden to wash the machine with water so as to avoid short circuit or electric shock. 14 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV Appendix 1: adjust the deviating mesh belt Diagrams Operation steps 1.When the machine is turned on and the mesh belt starts running, please use a wrench to adjust the bolt near the deviating side of the mesh belt. 2.If the mesh belt is normal at the inlet, but it is deviating at the outlet, please operate as below: firstly, take out the screws locked on the side board. 3.Use a screw driver to loosen the two screws in the machine. 4.Use a hexagonal spanner to loosen the bolt, and adjust the mesh belt. 5.Use a screwdriver to lock the two screws tightly. 6.Lock the screws on the side board. 15 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV Appendix 2: dismount the lamp tubes Note: please turn off the power before dismounting the lamp so as to avoid electric shock or short circuit. Diagrams Operation steps 1. Pull open the side board. 2. On the left side of the lampshade, loosen the screws in the ceramic block, and take out the lamp line. Perform the same operation on the right side. 3. On the left side of the lampshade, pull down the ceramic end, carefully take out the lamp tube. Perform the same operation on the right side. 16 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com Copyright © 2024 CureUV Appendix 3: install the lamp tubes Note: please turn off the power before installing the lamp so as to avoid electric shock or short circuit. Diagrams Operation steps 1.On the left side of the lampshade, open the buckle, and insert the ceramic end of the lamp. 2.On the left side of the lampshade, insert the lamp line through the top hole. On the right side, perform the same operation. 3.On the left side of the lampshade, connect the lamp line with the ceramic block, and lock it tightly with a screwdriver. On the right side, perform the same operation. This document is copyright@December, 2024 SPDI, Inc. All rights reserved. This document is provided for information purposes only.Contents are subject to change without notice. It is not warranted to be error-free. Nor subject to any other warranties or conditions including impliedwarranties andconditions of merchantability or fitness for a particular purpose. Phone: (800) 977-7292 Address: 2801 Rosselle St Jacksonville, FL 32205 Web store: www.cureUV.com 17 2801 Rosselle St. Jacksonville, FL, 32205 1-800-977-7292 sales@cureuv.com