Rice Lake Weighing Systems
User Manual for MSI models including: 4260 Port-A-Weigh, 4260, Port-A-Weigh, A-Weigh
MSI-4260 Port-A-Weigh Crane Scale
File Info : application/pdf, 20 Pages, 5.68MB
DocumentDocumentThe Overhead Weighing Solutions Buyer's Guide Information to help you choose a system for your overhead weighing needs 800-472-6703 www.ricelake.com Contact Information Table of Contents U.S. Sales/Technical Support Phone 206-433-0199 Toll Free 800-874-4320 Introduction 3 Canada/Mexico Sales/Technical Support Crane Scales 4 Phone 800-321-6703 Tension Dynamometers 6 Fax 206-244-8470 Integrated Solutions 7 Email prodinfo@ricelake.com Indicators, Remotes and Remote Displays 8 Website www.ricelake.com/msi Wireless Network Solutions 11 Customer Assistance and Service Department Hours Before You Buy 12 Weekdays 6:30 AM to 6:30 PM (CST) Create an Integrated System 14 Saturday 8:00 AM to 12:00 PM (CST) Customer assistance available Tips for Installation 16 in English, Spanish and French Calibration and Maintenance 17 Glossary 18 Table of Contents 2 RICE LAKE WEIGHING SYSTEMS Introduction Rice Lake Weighing Systems' Measurement Systems International (MSI) brand of overhead weighing systems offers a comprehensive selection of quality weighing devices from tension dynamometers to crane scales. MSI's tension dynamometer and selection of crane scales make durable and dependable solutions for a wide range of capacities and applications. Whether you need custom overload protection, a simple load monitoring device or a Legal for Trade system, MSI has a product to fit your unique requirements. Master challenging and high-temperature environments using proven load-sensing systems designed with a minimum of 5:1 Ultimate Safety Factor. From fishing and marine scale applications to heavy capacity coil handling, MSI overhead weighing equipment has a place in virtually every environment. Overhead Weighing Systems Complement Every Industry · Aviation/Helicopter Load Monitoring · Port and Freight Terminals · Construction · Concrete Production · Mining Facilities · Steel Mills and Foundries · Waste Management · Chemical Processing · Fishing Industry · Energy Production · Material Handling 3 Introduction RICE LAKE WEIGHING SYSTEMS MSI-4260M MSI-3460 Challenger 3 Crane Scales RICE LAKE WEIGHING SYSTEMS Crane Scales Crane scales ensure safety and deliver accurate load measurements in many applications. When used properly, crane scales can help prevent unsafe conditions by providing real-time measurement of the operational load and immediate feedback to operators and safety systems. MSI-3460 Challenger 3 The MSI-3460 offers long-range viewing with a 1.5-inch, ultra-bright LED digital display. The MSI-3460 is suitable for light- to medium-duty applications up to 15,000 pounds. MSI-4260 Port-A-Weigh The MSI-4260 is built for heavy-duty dynamic weighing, ideal in bridge crane, foundry and in-process material handling applications. MSI-4260 IS Intrinsically Safe Port-A-Weigh The MSI-4260 IS is intrinsically safe, featuring a 5:1 safety factor and exceeding OSHA, ANSI and ASME safety requirements. MSI-4260M The MSI-4260M is the most robust scale on the market for marine and industrial weighing, able to capture weight with ± 0.1% accuracy and a resolution between 3,000 and 5,000 divisions. 4 MSI-6360 Trans-Weigh The MSI-6360 is ideal for medium- to heavy-capacity and duty-cycle applications not requiring an integral display. MSI-9600HT Hi-Torque Port-A-Weigh Plus The MSI-9600HT is designed with a high torque load train for fixed hook applications. Available in capacities up to 60 tons. MSI-9600HT Hi-Torque Port-A-Weigh Plus MSI-6360 Trans-Weigh 5 Crane Scales RICE LAKE WEIGHING SYSTEMS Tension Dynamometers Tension dynamometers, or simply dynamometers, can be used to measure either vertical or horizontal tension. Rugged but lightweight, dynamometers are ideal for measuring tension in rigging, load tests, crane and elevator certification, and other straight-line lifting applications. MSI-7300 Dyna-Link 2 The MSI-7300 is the industry's most advanced digital tension dynamometer. Constructed of high-grade, aircraft-quality aluminum with an anodized finish and gasket sealing, the Dyna-Link 2 is built to address caught-load or slack-line issues that may cause unsafe conditions. MSI Dyna-Clamp Tension Meter The MSI Dyna-Clamp clamp-on tension meter is safe and easy to use, with a site window ensuring accurate placement of the wire rope being tested by the operator. Unlike other clamp-on tension meters, the Dyna-Clamp is designed with an easy-turn power screw that doesn't require as much manual force to engage the wire rope the operator is testing. Tension Link Dynamometers 6 RICE LAKE WEIGHING SYSTEMS MSI-7300 MSI Dyna-Clamp Tension Meter Clamp-on Integrated Solutions MSI integrated solutions are versatile enough to be applied no matter the headroom, capacity or environment. Load pin sensors, tension links and clamp-on load cells can bring overhead weighing solutions to the next level. MSI Clamp-On Load Cell Clamp-on load cells measure wire rope tension to prevent overloads on overhead cranes and hoists with minimal modification to existing infrastructure. Low Headroom Option The low headroom option integrates a below-the-hook crane scale directly into the bottom block by replacing the existing hook. Crane Scales Load Pin MSI Clevis Load Pin Sensors Load pin sensors are custom-designed and constructed of strictly industrialgrade stainless steel, providing extreme durability and a minimum 5:1 factor of safety to any integrated overhead weighing solution. Shear Web MSI Shear Web Load Cell Shear web load cells compensate for hook rotation and eliminate headroom loss without sacrificing accuracy. MSI Tension Link The tension link is suited for integration with cranes, offering force measurement for lifted items by measuring at the dead-end becket. 7 Integrated Solutions RICE LAKE WEIGHING SYSTEMS Rugged Remote MSI-8000 RF Remote Display Indicators, Remotes and Remote Displays RICE LAKE WEIGHING SYSTEMS Indicators, Remotes and Remote Displays Indicators communicate weight data and increase process control. Remotes enable certain commands to be sent, wirelessly, to a crane scale. Remote displays allow operators to use weighing systems from a distance, promoting safety and efficiency. MSI-8000 RF Remote Display The MSI-8000 is a full-featured handheld remote display enabling users to operate weighing systems from a distance--and out of harm's way. MSI-8000HD Indicator/RF Remote Display The MSI-8000HD's full waterproof construction resists harm from the elements, making it an especially resilient indicator. Rugged Remote The MSI Rugged Remote is a heavy duty remote control that allows the operator to wirelessly zero or tare their crane scale, as well as power on or off. 8 MSI-8004HD Indicator/RF LED Remote Display With the option to view the display in either red or green LEDs, the MSI-8004HD provides longer viewing distances for more diverse environments and applications. MSI-8004HD Indicator/RF LED Remote Display 9 Indicators, Remotes and Remote Displays RICE LAKE WEIGHING SYSTEMS SCT-2200 Advanced Series Signal Conditioning Weight Transmitter Indicators, Remotes and Remote Displays 1280 EnterpriseTM Series Indicator The 1280 Enterprise Series with color touchscreen, web server view and multiple protocol types delivers uncompromising speed in any overhead weighing environment. SCT-2200 Advanced Series Signal Conditioning Weight Transmitter For PLC systems that require weight data from a scale, Rice Lake's compact SCT transmitters deliver equivalent signal-conditioning function without the cost or bulk of a full-sized weight indicator or controller. Indicators, Remotes and Remote Displays 10 RICE LAKE WEIGHING SYSTEMS Wireless Network Solutions From the initial weighment on the scale to the final numeric value on the indicator, efficient communication is key to the success of the entire overhead weighing process. Wireless transmitters and receivers easily communicate data between various electronics in your scale system. TranSendTM Wireless Load Cell Interface TranSend is a wireless load cell interface that transforms load cell signal and transmits the data wirelessly to a receiving unit. MSI ScaleCore Webserver The MSI ScaleCore Webserver is a network interface with a built-in web browser for remote monitoring of a scale system. Communicate with any combination of up to seven devices and any MSI ScaleCore based scale or weighing instrument equipped with a Wi-Fi module. TranSend Wireless Load Cell Interface MSI ScaleCore Webserver Integrated Shear Web Load Cell MSI-8000HD Remote MSI-8004HD Remote TranSend can transmit to one of the following options MSI-8000 Handheld Remote LaserLight2 Remote Display 11 Wireless Network Solutions RICE LAKE WEIGHING SYSTEMS Before You Buy RICE LAKE WEIGHING SYSTEMS Before You Buy Crane scales measure real-time operational loads and provide immediate feedback to operators to prevent unsafe conditions. Determine the best crane scale for your application by exploring your overhead weighing goals and analyzing aspects of your environment. Overhead Weighing Goals · Load monitoring prevents crane accidents, ensures compliance, maintains employee safety and protects equipment. Scales should meet OSHA, ANSI, ASME and other safety design standards (5:1 ultimate safety factor). Accuracy is 1-3% full scale. · Process control helps meet the requirements of in-process crane scales, which include accurate weighments, real-time information and integration with manufacturing data acquisition systems. Accuracy is 0.1% full scale. · Data integration systems increase informational exactness and control, stream data from the weighing system to a customer's database program and help reduce human error. RF and Signal Processing Solutions Add traceability and transparency to your processes. With several methods of radio frequency (RF) technology, wireless communication products can be easily integrated with almost any industry or environment. Whether used in shipping, material handling, foundries, shipyards, construction or freight applications, Rice Lake's MSI brand of trusted overhead weighing solutions assists in creating safe and efficient operations. 12 Crane Weighing Solutions Common overhead weighing equipment includes below-the-hook crane scales, integrated scales, integrated sensors and RF and signal processors. From bridge cranes to gantry and tower cranes, rugged, reliable overhead weighing solutions are available for many different applications. Below are common types of cranes and their ideal weighing systems: Monorail Hoist The most commonly used hoist is the monorail hoist, which uses a chain hoist or block with wire rope or cable and has a one- to 10-ton capacity. Due to their high capacity and versatility, monorail hoists are often used in industrial facilities. Recommended scale: MSI-3460 Jib Crane A jib crane is designed with a horizontal member supporting a moveable hoist and is commonly used in workstation applications and machine shops. It is also useful in production and shipping where there may be a need to weigh smaller machine parts during or after production to check weight for shipment. Recommended scale: MSI-3460 Overhead Bridge Crane Overhead bridge cranes can range from 1 to 100T capacity, or greater. The trolley moves laterally while the bridge moves longitudinally to cover a specific area or the entire facility. This crane offers a wide range of motion and creates efficiency for lifting and moving applications. Recommended scales: MSI-4260, MSI-4260M, MSI-6360, MSI-9600HT and MSI Integrated Sensor System Rail Mounted or Rubber Tire Gantry The rail mounted or rubber tire gantry moves similarly to a bridge crane and is frequently found in outdoor factory applications such as steel yards, paper mills and other heavy industrial facilities. They are common on rails or tires, as well as in heavy capacity weighing industries where capacities can range from one to 200 tons. Recommended scale: MSI-4260, MSI-6360 and MSI Integrated Sensor System Semi Gantry Similar to a gantry crane, a semi gantry has one end of the bridge rigidly supported on one or more legs that run on a fixed rail or runway. The other end of the bridge is supported by a truck running on an elevated rail or runway. Recommended scale: MSI-3460, MSI-4260, MSI-6360 and MSI Integrated Sensor System Integrated Weighing Solutions Most bridge, monorail, jib, gantry and straddle crane safety systems employ an integrated load sensing system. An integrated load sensor is installed and integrated where load is consistently applied relative to the actual load the crane is handling, generally with sheave pin, load link and compression designs. Contact your MSI sales/solution specialist for assistance in selecting the right solution for you. We recommend the MSI-3460 for jib cranes. Bridge cranes pair well with a variety of MSI scales, though environment can impact the choice. Multiple MSI scales can be used with rail mounted and rubber tire gantry cranes. 13 Before You Buy RICE LAKE WEIGHING SYSTEMS Create an Integrated System 01 Determine what type of sensor you need. · Load pins offer accuracy of 1-3% of their rated capacity · Load links and shear web load cells have an accuracy of 0.5% of their rated capacity · Clamp-on load cells have an accuracy of 3-5% of the hoist capacity and will accommodate a wire rope up to 3/4" in diameter · Custom sensors are also available 02 Choose a cable length. · Options include 5, 10, 15, 20, 25 and 30 feet · Rice Lake recommends using a bulkhead connector with mating cable · Custom length cables are available 03 Decide whether you want an RF transmitter or signal conditioner. · MSI-7000/7001 TranSend (100-300 ft) · SCT-2200 (N/A) Create an Integrated System 14 RICE LAKE WEIGHING SYSTEMS 04 Choose a remote display or controller. · Handheld: MSI-8000 · Desktop LCD: MSI-8000HD · Desktop LED: MSI-8004HD · Tablet · Desktop Programmable: 1280 Enterprise Series* *custom user programs are available. 05 Your RF transmitter or signal conditioner will have the following relays: · 2, 3, 4, 8 (MSI-7000 TranSend) · 2, 4, 8 (MSI-8000HD, MSI-8004HD) · 2 (SCT-2200) · Inquire about other available I/O and fieldbus options 06 Select a remote display. · Hardwired or wireless · 4- or 6-inch LaserLight2® 15 Create an Integrated System RICE LAKE WEIGHING SYSTEMS Tips for Installation RICE LAKE WEIGHING SYSTEMS Tips for Installation Get years of successful operation from your MSI overhead weighing systems with these tips and best practices for installation and calibration. Required Equipment and Documentation The following items are necessary for successful installation, configuration, simulated calibration, pre-calibration or final calibration of MSI scales and systems: · Laptop with MSI Configuration Program downloaded · Product-specific serial cables · Tripp Lite USB-to-serial converter cable · Manuals (digital or hard copy) Load cell simulators and system schematics, available by request at the time of order, are technically optional equipment and documents. However, simulators and system schematics can help troubleshoot problems that may occur during installation. Additionally, test weights for calibration and weight verification are required for integrated systems, but are recommended for calibrating other MSI products as well. Best Practices for a Successful and Timely Installation Before beginning installation, power on all of electronics to ensure basic system functionality. If there is an issue with any electronics in the system, contact customer support for help resolving the issue. To become more familiar with the MSI scale or system, review all manuals before beginning setup or calibration procedures. In addition, perform a practice calibration on the system before attempting a full calibration on-site. If your system was factory calibrated, test the current calibration of the system before installation by performing a simulated calibration. A serial cable should be stored at the weighing system site after installation to ease any troubleshooting during future maintenance. Troubleshooting Tips for Problems During Installation · If there are installation problems, refer to the optional system schematic for a wiring guide. Check connection points and ensure components are properly grounded. · If the system has communication errors, review antenna locations to ensure they are within the recommended distance and have no solid objects blocking the transmission. Locate crane remotes, Wi-Fi or Bluetooth® modems and competing RF weighing systems to determine whether these sources may be causing an interference. · Phone support or an RF site survey may be necessary for persistent issues. To assist with phone support, record all the networks, IDs, serial numbers and print strings associated with the system. · If problems continue during installation, request on-site support from an MSI product specialist. Rice Lake offers a comprehensive line of MSI overhead weighing systems, including crane scales, tension dynamometers and integrated solutions. Rental supplies for RF site surveys are also available to assist with product installation and troubleshooting. Live customer support can be reached 24/7 by phone and industry experts are always ready to help with any product questions. 16 Calibration and Maintenance Calibration Overhead weighing systems should undergo scheduled calibration tests to make sure weight readouts are accurate. This is particularly important for applications where Legal for Trade certification is necessary. A certified scale dealer will calibrate overhead weighing equipment after installation. If your overhead weighing system is going to provide weight readouts for commerce, the scale will need to have a Legal for Trade approval to ensure the weight is within a certain degree of accuracy. Discuss with your scale supplier if you will need a crane scale that meets Legal for Trade approval, and which approval agencies, such as the National Type Evaluation Program (NTEP), Measurement Canada, or state and local approval agencies, need to provide certification for commerce in your area. The scale's calibration interval is determined by the frequency of use, individual application requirements, and federal, state and local guidelines. Each scale component should be tested and detailed test reports should be provided to the customer and government authorities. After calibration, detailed reports must be provided to weights and measures authorities. Protective Features and Scheduled Maintenance Many manufacturers design scales with protective features to reduce the chances of system failure and minimize the amount of maintenance needed. For example, a scale may be built with self-contained protective features to prevent it from being loaded above its rated capacity. Still, inspections of your overhead weighing equipment should be scheduled regularly to make sure your system is running properly. 17 Calibration and Maintenance RICE LAKE WEIGHING SYSTEMS Glossary Accuracy The ability of a scale to measure a known weight value correctly. Analog to Digital Conversion of continuously varying (analog) voltage levels to discrete binary-numbered (digital) values (e.g., a load cell output can be fed through an A/D converter to produce a continuous stream of digitized information and sent to a digital indicator). Calibration The comparison of load cell outputs against standard test loads. Capacity The amount of weight the scale is capable of weighing accurately. Clamp-On Load Cell Load cells used for measuring wire rope tension and preventing and detecting overload for overhead cranes and hoists. Crane Scale A suspended scale that is used for lightto heavy-capacity overhead weighing. Handbook H-44 A comprehensive set of requirements for weighing and measuring devices that are used in commerce and law enforcement activities; not a federal law, but developed and updated annually by the National Conference on Weights and Measures. Its complete title is "Specifications, Tolerances, and Other Technical Requirements for Weighing and Measuring Devices." Indicator/Controller Indicators function as control devices for overhead weighing systems. They collect the digital weight readout from the scale's load cells and also provide process reports and data. Integrated Solution A permanently-installed shear web load cell, clevis load pin or clamp-on load cell used to provide constant load monitoring and prevent overloads. International Organization of Legal Metrology (OIML) Treaty organization that recommends technical requirements for weighing and measuring equipment prior to the sale or distribution of a model or type within the state, nation, etc. Legal for Trade An industry recognized term to distinguish approval from the appropriate weights and measures regulating authority to use a scale for weight-based transactions and commerce. Linearity A factor that makes up a scale's accuracy. Linearity is the scale's ability to measure as close to the target weight as possible. Load Cell A device that produces an output signal proportional to the applied weight or force. Load Pin Sensor A unique, industrial-grade integrated solution that offers safety, strength and corrosion resistance in overhead weighing applications. Maximum Allowable Variation A deficiency in the weight, measure, or count of an individual package beyond which the deficiency is considered to be an unreasonable error. Glossary 18 RICE LAKE WEIGHING SYSTEMS Glossary Continued National Institute of Standards and Technology (NIST) An agency within the United States Department of Commerce. NIST regulates measurement in the United States to ensure accurate weight-based commerce. NIST's specifications and requirements for fair and accurate weighing systems are documented in Handbook 44 (H-44). National Type Evaluation Program (NTEP) A program of cooperation between the National Conference on Weights and Measures, NIST, state weights and measures officials and the private sector for determining conformance of weighing equipment with the provisions of H-44. Output The signal (voltage, current, pressure, etc.) produced by a load cell. Where the output is directly proportional to excitation, the signal must be expressed in terms such as volts per volt, millivolts per volt, or volts per ampere, etc., of excitation. Remote Display An instrumentation device for displaying weight data separately from an indicator/controller. Repeatability A factor that makes up a scale's accuracy. Repeatability is the scale's ability to measure and display the same weight each time it is tested. Repeatability is measured in standard deviation. Shear Web Load Cell An integrated, low-profile load cell that compensates for hook rotation and eliminates headroom loss. Tare The weight of an empty container or vehicle, or the allowance or deduction from gross weight made on account thereof. Tension Link An integrated solution for cranes designed to provide force measurement for lifted items. (Tension Link) Dynamometer An instrument used for measuring vertical and horizontal tension in overhead weighing applications such as rigging, load tests or crane and elevator certification. Tolerance A value fixing the limit of allowed departure from the labeled contents, usually presented as a plus (+) and minus (-) value. Twist Lock Sensor A durable, accurate SOLAS solution equipped with an internal strain gauge for measuring vertical tension while a crane is under load. Units The unit of measure that is to be represented: lb, kg, kN, etc. Wireless Network Solutions Used to communicate data between scale electronics. 19 Glossary RICE LAKE WEIGHING SYSTEMS Rice Lake Weighing Systems has been manufacturing and distributing weight-related products since 1946 and is a global leader in measurement and weighing solutions. In 2012, Rice Lake acquired Measurement Systems International to better serve our customers with an expanded product offering. MSI has been providing niche weighing technologies worldwide since 1977. Rice Lake's MSI overhead weighing solutions are advanced products designed to meet the unique application requirements of a variety of industries. Find additional resources at www.ricelake.com/MSI 230 W. Coleman St., Rice Lake, WI 54868 · USA TEL: 715-234-9171 · FAX: 715-234-6967 · www.ricelake.com © 2022 Rice Lake Weighing Systems 200415 en-US 10/22 REV-C Specifications subject to change without notice