CAME Automation for Swing Gates Installation Guide

Installation Guide for CAME models including: CAME, F500, F510, Automation, for, Swing Gates, 119DS56EN

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F500 / F510 EN

FLEX F500/F510

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FLEX F500 F510

119DS56EN

AUTOMATION FOR SWING GATES

INSTALLATION MANUAL
F500 / F510
English EN

WARNING! important safety instructions for people:
READ CAREFULLY!

ENGLISH Pag. 2 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

Premise
· Employ this product only for the use for which it was expressly made. Any other use is dangerous. CAME S.p.A. is not liable for any damage caused by improper, wrongful and unreasonable use · Keep these warnings together with the installation and operation manuals that come with the operator.
Before installing
(checking what's there: if your evaluation is negative, do not proceed before having complied with all safety requirements) · Check that the automated parts are in good mechanical order, that the operator is level and aligned, and that it opens and closes properly. Make sure you have suitable mechanical stops · If the operator is to be installed at a height of over 2.5 m from the ground or other access level, make sure you have any necessary protections and/or warnings in place · If any pedestrian openings are fitted into the operator, there must also be a a system to block their opening while they are moving · Make sure that the opening automated door or gate cannot entrap people against the fixed parts of the operator · Do not install the operator upside down or onto elements that could yield and bend. If necessary, add suitable reinforcements to the anchoring points · Do not install door or gate leaves on tilted surfaces · Make sure any sprinkler systems cannot wet the operator from the ground up · Make sure the temperature range shown on the product literature is suitable to the climate where it will be installed · Follow all instructions as improper installation may result in serious bodily injury · It is important to follow these instructions for the safety of people. Keep these instructions.

vers using a slightly water-moistened cloth; do not use any solvents or other chemical products that may ruin the devices · If repairs or modifications are required to the system, release the operator and do not use it until safety conditions have been restored · Cut off the power supply before releasing the operator for manual openings and before any other operation, to prevent potentially hazardous situations. Read the instructions · If the power supply cable is damaged, it must be replaced by the manufacturer or authorized technical assistance service, or in any case, by similarly qualified persons, to prevent any risk · It is FORBIDDEN for users to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED in the manuals. For any repairs, modifications and adjustments and for extraordinary maintenance, CALL TECHNICAL ASSISTANCE · Log the job and checks into the periodic maintenance log.
Additional special recommendations for everyone
· Keep away from hinges and mechanical moving parts · Do not enter the operator's area of operation when it is moving · Do not counter the operator's movement as this could result in dangerous situations · Always pay special attention to any dangerous points, which have to be labeled with specific pictograms and/or black and yellow stripes · While using a selector switch or a command in maintained actions, keep checking that there are no persons within the operating range of any moving parts, until the command is released · The gate may move at any time and without warning · Always cut off the power supply before performing any maintenance or cleaning.

Installing
· Suitably section off and demarcate the entire installation site to prevent unauthorized persons from entering the area, especially minors and children · Be careful when handling operators that weigh over 20 kg. If need be, use proper safety hoisting equipment · All opening commands (that is, buttons, key switches, magnetic readers, and so on) must be installed at least 1.85 m from the perimeter of the gate's working area, or where they cannot be reached from outside the gate. Also, any direct commands (buttons, touch panels, and so on) must be installed at least 1.5 m from the ground and must not be reachable by unauthorized persons · All maintained action commands, must be fitted in places from which the moving gate leaves and transit and driving areas are visible · Apply, if missing, a permanent sign showing the position of the release device · Before delivering to the users, make sure the system is EN 12453 standard compliant (regarding impact forces), and also make sure the system has been properly adjusted and that any safety, protection and manual release devices are working properly · Apply Warning Signs (such as the gate's plate) where necessary and in a visible place
Special user-instructions and recommendations
· Keep gate operation areas clean and free of any obstructions. Make sure that the photocells are free of any overgrown vegetation and that the operator's area of operation is free of any obstructions · Do not allow children to play with fixed commands, or to loiter in the gate's maneuvering area. Keep any remote control transmitters or any other command device away from children, to prevent the operator from being accidentally activated. · The apparatus may be used by children of eight years and above and by physically, mentally and sensorially challenged people, or even ones without any experience, provided this happens under close supervision or once they have been properly instructed to use the apparatus safely and about the potential hazards involved. Children must not play with the apparatus. Cleaning and maintenance by users must not be done by children, unless properly supervised · Frequently check the system for any malfunctions or signs of wear and tear or damage to the moving structures, to the component parts, all anchoring points, including cables and any accessible connections. Keep any hinges, moving joints and slide rails properly lubricated · Perform functional checks on the photocells and sensitive safety edges, every six months. To check whether the photocells are working, wave an object in front of them while the gate is closing; if the operator inverts its direction of travel or suddenly stops, the photocells are working properly. This is the only maintenance operation to do with the power on. Constantly clean the photocells' glass co-

Danger of foot crushing Danger of hand crushing Danger! High voltage. No transiting while maneuvering

Pag. 3 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users. ENGLISH

1 Legend of symbols
This symbol tells you to read the section with particular care. This symbol tells you that the sections concern safety issues. This symbol tells you what to say to the end-users.
2 Intended use and restrictions
2.1 Intended use
The ATI F500 - F510 gearmotor is specifically engineered to automate residential and condominium swing gates, even under intensive use.

2.2 Restrictions

Length of gate leaf (m)

0,8

1,2

1,6

Weight of gate leaf (kg)

150

125

100

We suggest you always fit an electrolock onto swing gates for a more reliable closure.

3 Reference Standards
The company: CAME S.p.A. is ISO 9001 quality certified; is has also obtained the ISO 14001 environmental safeguarding certification. Came engineers and manufactures all of its products in Italy. This product complies with the following standards: see declaration of compliance.
4 Description
4.1 Gearmotor
This product is engineered and manufactured by CAME S.p.A. and complies with current safety regulations. The gearmotor is reversible and made from drawn aluminium., with an epicyclical reduction.

4.2 Technical features

F500 Gearmotor

Control board power supply: 230 A.C. 50/60Hz

Motor power supply: 24V D.C.

Max draw.: 2A

Power: 48W

Maximum torque: 100 Nm

Opening time (90°): 13"

Gear ratio: 1/531

Duty Cycle: Intensive use

Protection Rating: IP54

Weight: 5 kg

Operating temperature:

F510 Gearmotor

Control board power supply: 230 A.C. 50/60Hz

Motor power supply: 24V D.C.

Max draw.: 2A

Power: 48W

Maximum torque: 100 Nm

Opening time (90°): 9"

Gear ratio: 1/531

Duty Cycle: Intensive use

Protection Rating: IP54

Weight: 6,5 kg

Operating temperature:

ENGLISH
360
Pag. 4 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

4.3 Description of parts
F500
6 4 5
2 1) Gearmotor central body
2) Upper casing 3) Lower casing 4) Articulated arm 5) Arm fixing bracket
1 6) Gearmotor fixing bracket
3
4.4 Dimensions
Measurements in mm F500
80
85
230
F510

6
F510
5 7
4

1) Gearmotor central body

2 2) Upper casing

3) Lower casing

4) Arm

5) Slide block

6) Runner

7) Gearmotor fixing bracket

90°

90° 100

Pag. 5 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users. C min
travel=115
C C max
travel=350
ENGLISH

5 Installation
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks

Before installing, do the following:
· Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage;
· Fit tubing to drain away any water leaks which may cause oxidation; · Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insulation
as compared to the other conductive parts inside; · Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts; · Make sure there is a mechanical stop for opening and closing.

F500

B= 350 mm A

i = 230 mm max
with 90° opening angle
A= 40 mm min B= 210 mm

GATE WING WIDTH m. 0,80 1,20 1,60 A
40÷100

GATE WING WEIGHT Kg. 150 125 100 C
0÷150

Excentration minimum C min= 0 mm B= 210 mm

A= 100 mm max

B= 235 mm

Excentration maximum

C max= 150 mm B= 235 mm

F510

5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

ENGLISH Pag. 6 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

5.3 Cable list and minimum thickness

Connections
Control panel power supply 230V Motor power supply 24V Flashing light Photocell transmitters Photocell receivers Accessories power supply Control and safety devices Antenna

Type of cable
FROR CEI 20-22 CEI EN
50267-2-1
RG58

Type of cable
3G x 1,5 mm2 3G x 1,5 mm2 2 x 0,5 mm2 2 x 0,5 mm2 4 x 0,5 mm2 2 x 0,5 mm2 2 x 0,5 mm2

Length of cable 10 < 20 m
3G x 2,5 mm2 3G x 1,5 mm2
2 x 1 mm2 2 x 0.5 mm2 4 x 0,5 mm2 2 x 0,5 mm2 2 x 0,5 mm2
max. 10 m

Length of cable 20 < 30 m 3G x 4 mm2
3G x 2,5 mm2 2 x 1,5 mm2 2 x 0,5 mm2 4 x 0,5 mm2 2 x 1 mm2 2 x 0,5 mm2

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products.

5.4 Standard installation
1) Gear motor unit 2) Control panel 3) Radio receiver 4) Photocells 5) Protruding key-operated selector switch 6) Flasher 7) Antenna 8) Electric lock 9) Transmitter 10) Mechanical gate stop

67
4 81 4 23 5

TX
10

RG58 RX

5.5 Installing the operator
The following illustrations are only examples, given that the space available for anchoring the operator and accessories may vary from gate to gate. It is up to the installer, thus, to choose the most suitable solution.
Lay the corrugated tubing needed for the connections deriving from the junction box. N.B. the number of tubes depends on the type of system and accessories employed.

ENGLISH

Pag. 7 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users. 24

Electric cable junction box

1) Trace the centre lines and external dimensions of the entire assembly in accordance with the diagrams on pages 2 and 3. Next, mount the flange for the gear motor on the wall or pillar, and mount the anchor block for gear motor F500 on the gate.

F500

5 x ø 8,5

17,5

2 x ø 6,5

12 20 56

F510

20 56 24 15 20

3 x M6

5 x ø 8,5
56

150

400

12 80

ENGLISH Pag. 8 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

2a) Use the hardware provided with the unit to join the two halves of the articulated arm together.
F500
2b) Secure the runner to the wing and insert the straight arm.
F510

3) Remove the cover at the bottom of the gear motor.

4) sing the four screws provided with the unit, install the gear motor on the flange. Fix the upper cap.
ø 3,5 x 9,5

5a) - Assemble the articulated arm (A) onto the intermediate bush which is all in one with the ratiomotor shaft; - using the hardware provided with the unit, install the bracket on the gate; - make the electrical connection, supply voltage to the ratio-motor during closure and secure the arm with the M6 (B) grub screw; - fix the lower cap.

F500

Pag. 9 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users. ENGLISH

ø 3,9 x 13

5b) - Assemble the articulated arm (D) onto the intermediate bush which is all in one with the ratiomotor shaft; - make the electrical connection, supply voltage to the ratio-motor during closure and secure the arm with the M6 (C) grub screws; - fix the lower cap.

F510

6) Complete instal-lation by mounting the upper cover with its OR gasket.
OR

ENGLISH Pag. 10 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

6 Electrical connections
Electric connections to the ZL150N control panel
M1 24 V D.C. gearmotor featuring
delayed action on opening
FLEX

M2 24 V D.C. gearmotor featuring
delayed action on closing
FLEX

Red Green

Green Red

- . - . %
Electric connections to the ZL160N control panel 24 V D.C. gearmotor
FLEX

Red Green

- . %

For mounting on the right side, invert the connection leads: (M-red, N-green)

9.3 Maintenance
Periodic maintenance Before doing any maintenance, cut off the power supply, to prevent any hazardous situations caused by accidentally activating the operator.

Periodic maintenance log kept by users (every six months)

Date

Notes

Signature

Pag. 11 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users. ENGLISH

9.4 Extraordinary maintenance
The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors. Any extraordinary maintenance jobs must be done only by specialized technicians. Extraordinary maintenance log

Installer's stamp

Product name

Date of job

Technician's signature

Customer's signature

Job carried out ______________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________

Installer's stamp

Product name

Date of job

Technician's signature

Customer's signature

ENGLISH Pag. 12 - Manual code: 119DS56EN ver. 5 01/2015 © CAME S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME S.p.A. to notify users.

Installer's stamp

Product name

Date of job

Technician's signature

Customer's signature

8.2 Trouble shooting

MALFUNCTIONS

POSSIBLE CAUSES

The gate will not open · There is no power

nor close

· The transmitter's batteries are run down

· The transmitter is broken

· The stop button is either stuck or broken

· The opening/closing button or the selector switch are stuck

The gate opens but · The photocells are engaged will not close

The Flashing light does not work

· The bulb is burnt

CHECK AND REMEDIES
· Check that the power is up · Replace batteries · Call assistance · Call assistance · Call assistance
· Check that photocells are clean and in good working order
· Call assistance
· Call assistance

9 Phasing out and disposal
CAME S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection system at its plants, to ensure that environmental safeguarding. We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations strategies, by simply following these brief guidelines when disposing.
DISPOSING THE PACKING MATERIALS The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty, by simply separating them so that they can be recycled. Before actions it is always advisable to check the pertinent legislation where installation will take place. DO NOT DISPOSE OF IN NATURE!
DISPOSING OF THE PRODUCT Our products are made using different types of materials. The majority of them (aluminium, plastic, iron, electric cables) can be considered to be solid urban waste. They may be recycled at authorised firms. Other components (electrical circuit board, remote control batteries etc.) may contain hazardous waste. They must, thus, be removed and turned in to licensed firms for their disposal. Before acting always check the local laws on the matter. DO NOT DISPOSE OF IN NATURE!

DECLARATION OF CONFORMITY
Declaration CAME S.p.A. declares that this device conforms to the essential, pertinent requirements provided by directives 2006/42/CE, 2014/30/UE. An original copy of the declaration of conformity is available on request.

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