Soldering and Rework equipment for electronics | JBC Soldering
Owner's Manual for JBC models including: ALE-908VB, ALE-108VB, ALE-208VB, ALE-904B, ALE-104B, ALE-204B, ALE-910B, ALE-110B, ALE-210B, ALE Automatic Feed Soldering Station, ALE, Automatic Feed Soldering Station, Feed Soldering Station, Soldering Station
2025-04-19 — joints without compromising user comfort. ... Information regarding the warranty of each product can be found on the final page of its instruction manual.
19 апр. 2025 г. — joints without compromising user comfort. ... Information regarding the warranty of each product can be found on the final page of its instruction manual.
File Info : application/pdf, 12 Pages, 5.75MB
DocumentDocumentALE Automatic-Feed Soldering Station This Plug & Play Guide corresponds to the following references: 1 2 Station with Solder Wire Perforation Station without Solder Wire Perforation Ref. Ref. Ref. ALE-908VB (100 V) ALE-108VB (120 V) ALE-208VB (230 V) ALE-904B (100 V) ALE-104B (120 V) ALE-204B (230 V) ALE-910B (100 V) ALE-110B (120 V) ALE-210B (230 V) ALE-910VB (100 V) * ALE-110VB (120 V) * ALE-210VB (230 V) * ALE-912VB (100 V) ALE-112VB (120 V) ALE-212VB (230 V) * Available to order on the JBC Web site. All other references upon request. X x ALE-905B (100 V) ALE-105B (120 V) ALE-205B (230 V) ALE-906B (100 V) ALE-106B (120 V) ALE-206B (230 V) ALE-912B (100 V) ALE-112B (120 V) ALE-212B (230 V) ALE-915B (100 V) ALE-115B (120 V) ALE-215B (230 V) ALE-915TVBhi(1s00PVlu) g & Play Guide corresponds toAtLhEe-90fo7Bllo(1w00inVg) referenAcLeEs-9:16B (100 V) ALE-115VB (120V) ALE-107B (120 V) ALE-116B (120 V) ALE-215VB (230 V) ALE-207B (230 V) ALE-216B (230 V) ALE-916VB (100 V) ALE-116VB (120 V) ALE-216VB (230 V) ALE-908B (100 V) ALE-108B (120 V) ALE-208B (230 V) ALE-918B (100 V) ALE-118B (120 V) ALE-218B (230 V) Station Station Video Guide More InformationMaotrteheInformation at the Watch the product web pagperoduct web page product video 1 With Solder Wire Perforation Packing List: Purchased Station Ref. ALE-908VB (100 V) ALE-108VB (120 V) ALE-208VB (230 V) ALE-910VB (100 V) ALE-110VB (120 V) ALE-210VB (230 V) ALE-912VB (100 V) ALE-112VB (120 V) ALE-212VB (230 V) ALE-915VB (100 V) ALE-115VB (120V) ALE-215VB (230 V) ALE-916VB (100 V) ALE-116VB (120 V) ALE-216VB (230 V) Content* Control Unit * Ref. ALE-908UVB (100 V) ALE-108UVB (120 V) ALE-208UVB (230 V) ALE-910UVB (100 V) ALE-110UVB (120 V) ALE-210UVB (230 V) ALE-912UVB (100 V) ALE-112UVB (120 V) ALE-212UVB (230 V) ALE-915UVB (100 V) ALE-115UVB (120V) ALE-215UVB (230 V) ALE-916UVB (100 V) ALE-116UVB (120 V) ALE-216UVB (230 V) *One of the listed control unit references is included according to the purchased station reference. Suitable for Solder Wire: Ø 0.8 mm / Ø 0.032 in Ø 1.0 mm / Ø 0.040 in Ø 1.2 mm / Ø 0.047 in Ø 1.5 mm / Ø 0.060 in Ø 1.6 mm / Ø 0.063 in Note: A solder wire guide kit is included inside the control unit package and the guide wheels are already installed in the control unit. Other soler wire guide kits for other solder wire diameters are available at www.jbctools.com/ solder-wire-guide-product-2098.html GALExxV Solder Wire Guide Kit for ALE250 with perforation GALExxD Solder Wire Guide Kit for ALE250 The following items are included in all purchased station references (1 unit of each item): ALE250 Automatic-Feed Soldering Iron Ref. ALE250-B 2 ALES Stand for ALE250 Automatic-Feed Soldering Iron Ref. ALE-SB C250403 Conical Bent Cartridge Ø 1 Ref. C250403 2 Without Solder Wire Perforation Packing List: Station Ref. ALE-904B (100 V) ALE-104B (120 V) ALE-204B (230 V) ALE-905B (100 V) ALE-105B (120 V) ALE-205B (230 V) ALE-906B (100 V) ALE-106B (120 V) ALE-206B (230 V) ALE-907B (100 V) ALE-107B (120V) ALE-207B (230 V) ALE-908B (100 V) ALE-108B (120 V) ALE-208B (230 V) ALE-910B (100 V) ALE-110B (120 V) ALE-210B (230 V) ALE-912B (100 V) ALE-112B (120 V) ALE-212VB (230 V) ALE-915B (100 V) ALE-115B (120 V) ALE-215B (230 V) ALE-916B (100 V) ALE-116B (120 V) ALE-216B (230 V) ALE-918B (100 V) ALE-118B (120 V) ALE-218B (230 V) Content* Control Unit * Ref. ALE-904UB (100 V) ALE-104UB (120 V) ALE-204UB (230 V) Suitable for Solder Wire: wire Ø 0.38 - 0.4 mm / 0.015 - 0.016 in ALE-905UB (100 V) ALE-105UB (120 V) ALE-205UB (230 V) wire Ø 0.45 - 0.56 mm / 0.018 - 0.022 in ALE-906UB (100 V) ALE-106UB (120 V) ALE-206UB (230 V) wire Ø 0.6 - 0.64 mm / 0.023 - 0.025 in ALE-907UB (100 V) ALE-107UB (120V) ALE-207UB (230 V) wire Ø 0.7 - 0.78 mm / 0.028 - 0.031 in ALE-908UB (100 V) ALE-108UB (120 V) ALE-208UB (230 V) wire Ø 0.8 - 0.82 mm / 0.032 - 0.033 in ALE-910UB (100 V) ALE-110UB (120 V) ALE-210UB (230 V) wire Ø 0.9 - 1.1 mm / 0.036 - 0.044 in ALE-912UB (100 V) ALE-112UB (120 V) ALE-212UB (230 V) wire Ø 1.14 - 1.27 mm / 0.045 - 0.051 in ALE-915UB (100 V) ALE-115UB (120 V) ALE-215UB (230 V) wire Ø 1.5 - 1.57 mm / 0.06 - 0.063 in ALE-916UB (100 V) ALE-116UB (120 V) ALE-216UB (230 V) wire Ø 1.6 - 1.63 mm / 0.063 - 0.065 in ALE-918UB (100 V) ALE-118UB (120 V) ALE-218UB (230 V) *One of the listed control unit references is included according to the purchased station reference. wire Ø 1.8 mm / 0.073 in The following items are included in all purchased station references (1 unit of each item): P405 Pedal Ref. P-405 SCH Cartridge Holder Ref. SCH-A PLR195 Cartridge Extractor Plier Ref. PLR195 3 Installation Before you can start working, the solder reel* must be attached and the tool stand, the soldering iron and the power cord connected to the control unit. Follow the assembly steps in this P&P Guide. Note: The solder diameter must match the ALE model purchased. Make sure the solder wire diameter is compatible with the wheels already installed in the ALE control unit. Tools Needed *Solder reel is not included. The required tools are located on the control unit. Solder Reel Wheels (inside) Soldering Iron Tool Stand Spanner Allen Key Ø 1,5 Allen Key Ø 2,5 Step 1 Solder Reel Assembly Loosen the reel locking screw (1) and remove the reel locking from the axis (2). Assemble the solder reel onto the axis (3). Assemble the solder reel in such a way - when viewed from above that the solder wire unwinds on the dispensing mechanism side (4). Then pass the solder wire through the wire guidance (5). Solder Wire Unwinding Direction 4 5 Solder Wire Guidance Solder Wire 4 Reel Locking Screw 1 Axis 2 Reel Locking 3 Solder Reel Solder Wire Guidance Solder Wire Watch the product assembly video Step 2 Reel Locking Assembly To assemble the reel locking, its conical side must be pointing downwards (1). Make sure that the reel locking screw is slightly backed out and does not collide with the axis (2). Reel Locking Conical Side 1 Reel Locking Screw 2 Reel Locking Align the flat side of the axis with the inner flat side of the reel locking (3) and assemble the reel locking to the axis (4). Flat Side (Reel Locking and Axis) 3 Note: To prevent the solder reel from spinning freely or binding, gently press the reel locking down, but only enough to allow the solder reel to rotate freely, before tightening the reel locking screw (5). Flat Side of the Reel Locking 4 3 5 Reel Locking Screw Flat Side of the Axis 3 Top View of the Reel Locking Step 3 Cartridge Assembly For a safe cartridge assembly/change, make sure that the tool is unplugged and the cartridge has cooled down. Loosen the cartridge set screw (1) and insert the cartidge up to its mark (2). Important: It is essential to insert the cartridge completely for a good connection. Adjust the tip direction (3) and tighten the cartridge set screw (1). 1 Mark 2 3 5 Step 4 Guide Set Assembly Loosen the guide tube set screw (opposite direction to that indicated on the tool casing) (1) and insert the guide set. Adjust the guide tube length (2). Leave a gap of 5 to 7 mm (0.197 to 0.276 in) between the tip and the outlet nozzle (3). If necessary adjust the cartridge tip direction (4) to match the point where the wire will come out. To do this, open the cartridge set screw and tighten it when it is done (5). Once the guide tube set position is adjusted tighten the guide tube set screw (1). For a better handling use the clips (6) to band the guide tube and the tool cable together. 3 5-7 mm 0.19-0.27 in Guide Tube Set Screw 1 ALE250 2 Outlet Nozzle Guide Nozzle Cartridge Set Screw 5 Guide Set 4 6 Clips Step 5 Tool Assembly Connect the tool to the control unit following these steps: Loosen the set screw (1), insert and push the guide nozzle until it stops (2) and tighten the set screw (1). Then plug in the tool connector (3). ALE250 Automatic-Feed Soldering Iron ALE250 1 Guide Nozzle 2 Tool Connector 3 6 Step 6 Stand, Pedal and Power Cord Installation At the rear side of the control unit plug in the stand cable, the pedal cable and power cord. P405 Pedal ALE Automatic-Feed Control Unit Power Cord included in ALE Control Unit ALES Stand for ALE250 Automatic-Feed Soldering Iron Step 7 Station Set Up Hold up the tool or leave it in the tool holder and switch the station on. Be careful, cartridge tip will get very hot. 1 ntinuous Change the wire diameter by accessing to main menu pressing , select "Feeder Settings" (1) and then "Wire Diameter" (2) to adjust the value to the curreDnistcosnotinlduoeurs wire diameter. plied: 0 mm Important: For correct operation, the diameter of the chosen solder wire must match that of the Program version guide kit and its componentsM(owdeheels, clamps anMdaxnimouzmztleemsp) assembled to the ALE. Speed Discontinuous Minimum temp Length Guide kits for different wire diameOtffers are available FaeetdJerBpaCra'mseters lock web site, Saocuncdessible via this QR code. Temp units Length units Station reset Back Backward Wire clogging detection Back 2 None Tin reload process Feeder settings Tool settings Station settings Counters Tin reload process FeMedoedr esettings TooEdl sitepttriongrsam StaSteiot ndesefatutilntgpsrograms Feeder parameters lock CoPurnotgerrasms loaded Language ReBseatckward Wire clogging detection Back Program None Temp adjust TMemodpelevel set SSlpeeeepddelay SFleeeedpetrepmaprameters lock HWibireerndaiatmioentdeer lay PBearcikpwhear.d Wire clogging deBteacctkion Back ContinuOoffus 5.0mm/s Off 1.00mm None On Mode Speed Feeder parameters loc Tin reload process Backward Wire clogging detectio Back Edit program Plug hrs Working hrs Sleep hrs Hiber hrs No tools hrs Sleep cyc Fed cyc Updating 7 Your stations is being updated Continuous Step 8 Solder Wire Loading Make sure that the solder wire passes through the solder wire guidance (1). Introduce the solder wire into the inlet nozzle (2) until it reaches the wheels (3). Wheels Solder Wire Guidance 3 2 Inlet 1 Nozzle 1 Tin reload process Mo Select "Tin Reloaded Process" (1) and then press and hold to Feeder settings Spe feed the solder wire and advance until it comes out through the Tool settings Fee outlet nozzle. Tin Station settings Bac If needed, carefully push the wire until it gets locked in between the Counters Wir rotating wheels for the wire to start moving forward. Keep pressed and after a while the wire will advance faster. Language Reset Make sure the wire passes through the intermediate nozzle (4) and enters the guide tube (5). Solder Wire Outlet Mode Program Edi Edit program Set default programs Feeder parameters lock Solder Wire Inlet Programs loaded Solder Wire Feeding 5 4 Guide BackwIanrtedrmediate Tube Wire clogNgoinzgzldeetection Back SolderNone Wire Forward the solder wire pushing any of the two dragging buttons (1) until the wire comes out of the outlet nozzle (2). Mode Speed Feeder parameters lock Continuous Off More convenient handling thanks to its two dragging buttons The component layout or application angle may require working in different positions. Having one button on each side of the tool increases adaptability and makes it easier to reach difficult solder joints without compromising user comfort. Outlet Nozzle 2 Backward ALE250 Wire clogging detection None Back 1 Dragging Buttons Working with Pedal Alternatively, solder wire can also be fed using pedal P405. The pedal should be plugged in at the rear of the feeder control unit into the pedal connector. Updating Your stations is being updated Continuous Supplied: 12 mm 8 Do you want to update firmware? Step 9 Solder Wire Unloading With Solder Wire Perforation To unload perforated solder wire that has already passed through the guide tube, cut the wire between the wire guidance and the inlet nozzle (1). To extract the wire out of the tool and the guide tube, hold the tool on your hand and press until the wire stops moving forward. Grasp the wire coming out of the outlet nozzle with a pliers and pull from it until it is completely out. Wire Guidance 1 Inlet Nozzle Without Solder Wire Perforation When using a kit without solder wire perforation, press until the wire is completely wound to unload the solder wire. It is best to rotate the reel by hand as the wire is being pulled back in order to keep it neatly arranged on the reel. Or, if preferred, proceed as described above for perforated solder wire unloading. Solder Reel Wire Winding Direction Solder Wire Step 9 Control Process Feeder Setting Modes Tin reload process Depending on the selected mode, Fedeidffeerrseentttingpsarameters are available for "Feeder Settings". Tool settings Station settings Choose between "continuous", "discontinuous" and "program" mode. Access to Main Menu by pressCinougnters , select "Feeder Settings" (1) and then "Mode" (2). For more details see ALE control Unit Manual or JBC Web www.jbctools.com/auto-feed-stations. html Mode Speed Feeder parameters lock Tin reload process Backward Wire clogging detection Back Continuous None Access to ALE control unit product page Mode Program ALE controEl dTuiitnnpirtreoilnogarsadtmrpurcoctieosns manual canSebtededfaoPuwllatcnpelroothagerdatemindson the gears from the prFoedeudecrtppaaragmeetaenrds lporcekss: accessible PvrioagrtahmissQloRadecdode. Forward Backward Backward Wire clogging detection Back Press ok to exit None Edit program Speed Mode Speed FeEedditeprrpoagrraammeters lock Continuous Off Speed Mode Speed Feeder parameters lock TWinirreedloiaamd eptreorcess Backward Wire clogging detection Back Continuous 5.0mm/s On 1.00mm None On Edit program Mode Continuous Discontinuous Program Back Speed Tin reload process Feeder settings Tin reload pro Place th Pr Edit program E9nglish Deutsch Español Notes 10 Notes 11 Specifications ALE Automatic-Feed Soldering Station With Solder Wire Perforation for wire Ø 0.8 mm / Ø 0.032 in Ref. ALE-908VB (100 V) ALE-108VB (120 V) ALE-208VB (230 V) for wire Ø 1.0 mm / Ø 0.040 in Ref. ALE-910VB (100 V) * ALE-110VB (120 V) * ALE-210VB (230 V) * * Available to order on the JBC Web site. All other references upon request. for wire Ø 1.2 mm / Ø 0.047 in Ref. ALE-912VB (100 V) ALE-112VB (120 V) ALE-212VB (230 V) for wire Ø 1.5 mm / Ø 0.060 in Ref. ALE-915VB (100 V) ALE-115VB (120V) ALE-215VB (230 V) for wire Ø 1.6 mm / Ø 0.063 in Ref. ALE-916VB (100 V) ALE-116VB (120 V) ALE-216VB (230 V) Without Solder Wire Perforation for wire Ø 0.38 - 0.4 mm / Ø 0.015 - 0.016 in Ref. ALE-904B (100 V) ALE-104B (120 V) ALE-204B (230 V) for wire Ø 0.46- 0.56 mm / Ø 0.018 - 0.022 in Ref. ALE-905B (100 V) ALE-105B (120 V) ALE-205B (230 V) for wire Ø 0.6 - 0.64 mm / Ø 0.023 - 0.025 in Ref. ALE-906B (100 V) ALE-106B (120 V) ALE-206B (230 V) for wire Ø 0.7 - 0.78 mm / Ø 0.028 - 0.031 in Ref. ALE-907B (100 V) ALE-107B (120 V) ALE-207B (230 V) for wire Ø 0.80 - 0.82 mm / Ø 0.032 - 0.033 in Ref. ALE-908B (100 V) ALE-108B (120 V) ALE-208B (230 V) For all ALE Stations: - Package Dimensions / Weight: (L x W x H) Complies with CE standards. ESD safe. 545 x 345 x 275 mm / 8.46 kg 21.46 x 13.58 x 10.83 in / 18.65 lb for wire Ø 0.90 - 1.10 mm / Ø 0.036 - 0.044 in Ref. ALE-910B (100 V) ALE-110B (120 V) ALE-210B (230 V) for wire Ø 1.14 - 1.27 mm / Ø 0.045 - 0.051 in Ref. ALE-912B (100 V) ALE-112B (120 V) ALE-212B (230 V) for wire Ø 1.5 - 1.57 mm / Ø 0.06 - 0.062 in Ref. ALE-915B (100 V) ALE-115B (120 V) ALE-215B (230 V) for wire Ø 1.6 - 1.63 mm / Ø 0.063 - 0.065 in Ref. ALE-916B (100 V) ALE-116B (120 V) ALE-216B (230 V) for wire Ø 1.8 mm / Ø 0.073 in Ref. ALE-918B (100 V) ALE-118B (120 V) ALE-218B (230 V) Warranty Information regarding the warranty of each product can be found on the final page of its instruction manual. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0033471-030425