Instruction Manual for JBC models including: RBS-1A, PHSE-9B, PHSE-1B, PHSE-2B, PHSE Rework Bench, PHSE, Rework Bench, Bench
JBC RBS-1A ESD-Safe Rework Bench for Small to Medium PCBs up to 5" x 5"
File Info : application/pdf, 29 Pages, 35.01MB
DocumentDocumentINSTRUCTION MANUAL PHSE Preheater for PCBs up to 13x13cm/5x5" This manual corresponds to the following references: PHSE-9B (100V) PHSE-1B (120V) PHSE-2B (230V) Packing List The following items are included: PHSE Preheater Unit .............................. 1 unit Console ...................................................... 1 unit Ref. ACE-A RJ45 Cable ................................................ 1 unit Ref. 0019914 Power Cord ............................................... 1 unit Ref. 0024092 (100V) 0023715 (120V) 0023714 (230V) Kapton Tape .................. 1 unit Thermocouple .............. 2 unit Manual ............................ 1 unit Ref. PH217 Ref. PH218 Ref. 0026748 2 Features and Connections Preheater Unit Heating Areas Zone B Zone A Fixing brackets for PHSS Support Thermocouple Connectors x4 (Type K) RJ12 Connector to Robot RJ45 Connector to Console USB-B Connector Main Switch Power Socket Pedal Connector Console USB-A Connector Start / Stop 2,8" Color TFT Screen Button for Foot Folding and Unfolding RJ45 Connector to Preheater Unit USB-B Connector Foot for Vertical Set Up 3 Work Display The console offers an intuitive user interface, which provides quick access to station parameters. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. 14:15 TC1 45ºC Selected 120ºC Power 45% TC2 20ºC P 100ºC TC3 20ºC P 100ºC Max. Rate 1.6ºC/s TC4 20ºC P 100ºC Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Menu Options Original PIN: 0105 Station Information System Notifications (Status Bar) USB flash drive is connected. General Work mode Profile editor Station is controlled by a PC. Station is controlled by a robot. Station software update. Press INFO to start the process. Graphics Files Reset Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Troubleshooting Station troubleshooting is available on the product page at www.jbctools.com 4 Setting Thermocouples Function Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three different ways depending on what is needed. C · Control: the unit maintains the selected temperature. P · Protection: the Heater Unit stops if the TC reaches the selected temperature. · Info: the TC temperature is shown on the work display. The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work display. Recommended Guidelines 1. Place the control thermocouple as near as possible to the component being worked on. 2. If there are any sensitive components, use a thermocouple as protection. You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown. Fix with Kapton Tape Control Thermocouple Protection Thermocouple 3. We don't recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB. 5 Work Mode Temperature Mode: Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC's do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. 14:15 TC1 45ºC Selected 120ºC Power 45% TC2 20ºC P 100ºC TC3 20ºC P 100ºC Max. Rate 1.6ºC/s TC4 20ºC P 100ºC Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1). 14:15 Work mode 11 Mode Temp. Time to stop 2min Thermocouples Max Rate None Back 6 This function allows you to set a maximum value for the temperature increase per second when heating. The maximum heating rate value can be set between 0.1ºC/s and 2.0ºC/s (2) or "None" if this function is not desired. 14:15 Work mode 2 Mode Temp. Max Rate Time to stop 2min Min 0.1ºC/s Max 2.0ºC/s Thermocouples Max Ra1te .6ºC/s None Back Power Mode: Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple current temp. 14:15 Selected power 45 % Power 45% TC1 20ºC P 100ºC TC2 20ºC P 100ºC TC3 20ºC P 100ºC TC4 20ºC P 100ºC Status Indicator Selected Power Thermocouple Selected Temp. and Mode · Control C · Protection P · Info 7 Profile Modes Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit. PROFILE1 200 100 14:15 Stop TC1 20 ºC TC2 20 ºC TC3 20 ºC TC4 20 ºC Teach Profile For repetitive jobs it is also possible to run customized profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. The first time, the thermocouple must be connected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected. The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen: 8 Profile Editor The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the `OK' button. In this mode, the user can choose between the 3 JBC-preset profiles, or create and Profile Editor save up to 22 new profiles. Profile Name Data for these Points PROFILE1 200 100 14:15 5m 00s 0 Point 2/3 60 120 Temp 120 ºC 180 240 300 Time 2m 00s Menu Options · Add Point · Delete Point · Load Profile · Save Profile · Exit JBC Predefined Profiles There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming. Predefined profiles use the low position of the Support. These profiles are not modifiable but they can be used as templates to create your own profiles. JBC-A 2 steps JBC-B 3 steps 120 ºC 120 ºC 80 ºC 20 ºC 5' 8' Reference-PCB FR4 1,6mm thick specifications: and 2 layers. 20 ºC 3'30" 5'30" 8' FR4 1,6mm thick and 6 layers. JBC-C 4 steps 120 ºC 100 ºC 80 ºC 20 ºC 5' 5' 8' 8' FR4 2,2mm thick and 6 layers. 9 Process Analysis By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power figures in real time are displayed. Graphics Power (%) Temperature (ºC) 14:15 300 250 200 150 100 50 Power [%] Ext. Temp [ºC] Switch Y Axis Between Power and Temperature System Notifications The following icons will be displayed on the screen's status bar. USB flash drive is connected. Device is controlled by a PC. Device is controlled by a robot. 10 Device software update. Press INFO to start the process. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Files Files Export Graphics Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format. Export / Import Profiles Insert a USB flash drive into the USB-A connector to export/import profiles. Update the Station Software 1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files). OK 2. Insert the USB flash drive into the console. The icon is displayed while updating. JBC Update File OK Working with Pedal Press the pedal to start heating and press again to stop as if it were the button on the console. Once the Work Mode is set, the Heater Unit can work without the console using the pedal. P405 Pedal (not included) PHSE Preheater Unit 11 Maintenance - Before carrying out maintenance or storage, always allow the equipment to cool down. - Check periodically that the equipment is clean. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts. - Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area. - Replace any defective or damaged parts. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. - A blown fuse can be replaced by the user itself. The fuse is located between the power supply connector and the on/off switch (1). To replace a blown fuse, proceed as described below. Important: make sure that the preheater is disconnected from the power supply. Fuse Holder 1 Clean periodically 1 Pull out the fuse holder, if necessary use a tool to lever it off. Reference for Replacement Fuse: - PHSE-9B (100V), fuse T10A Ref. 0032666 - PHSE-1B (120V), fuse T10A Ref. 0032666 - PHSE-2B (230V), fuse T5A Ref. 0032687 12 Fuse Fuse Holder Take the blown fuse out and press the new one into the fuse holder. Finally clip the fuse holder back into place. Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire. - The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflammable products to ignite. - Heat can cause inflammable products to ignite even when out of sight. - Be careful with the remains of liquid tin. In contact with the skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 13 INSTRUCTION MANUAL RHS Articulated Hand Rest for PHSEK Preheater Set This manual corresponds to the following reference: RHS-A Packing List The following items are included: Articulated Hand Rest Arm ................ 1 unit Height Adj. Flange ......w. 1 unit Ref. 0023991 Shaft .............................. 1 unit Ref. 0024007 Base PHSE compatible ......................... 1 unit Headless Screw ....................................... 1 unit Ref. 0017057 Allen key ..................................................... 1 unit Ref. 0013609 2 Manual ......................................................... 1 unit Ref. 0028766 Features Shaft Height Adjustment Flange Headless Screw Printed Corner Guides Hand Rest Base Articulated Hand Rest Arm ESD Connector (connect to ESD Common Grounding Point) Positioning Bolds Assembly Height Adjustment Flange 3 Hand Rest Arm 4 Setting up the Articulated Hand Rest Shaft Fit the shaft into the base bushing (1) and tighten the headless screw (2). Then assemble first the height adjustment flange (3) and finally the hand rest arm (4) onto the shaft. Base Bushing The hand rest arm position should be as shown in the image. The right hand rest is marked at its bottom side with the letter "R". 1 2 Headless Screw (at the back) Right Hand Rest R R Bottom View 3 Height Adjustment According to your work needs the articulated hand rest allows adjustment for different heights through the vertical axis. Slide the arm to the appropriate height (1) and secure it by tightening the knob (2) to guarantee stability. 1 2 Arm Knob Work Position Adjustment RHN arm allows adjustment for different positions according to your work needs. The articulated arm covers all work areas. JTT Position the arm and tighten the knobs. The correct hand work position is shown in the following images: 4 Preheater Positioning RHS has been designed to work together with PHS Fit PHSE onto the positioning bolts (1) for proper alignment. The four corner guides (2) help to place the heater unit in its position. Positioning Caps 1 1 Corner Guides 2 If a fixed preheater position is not wanted the positioning bolts can be removed with a screwdriver. Positioning Bolds Note: for each preheater size, there are different articulated hand rests with different base dimensions available. Preheater PHNE PHSE PHBE Articulated Hand Rest RHN RHS RHB Base Dimension 310 x 239 mm / 12.20 x 9.41 in 410 x 270 mm / 16.14 x 10.63 in 550 x 480 mm / 21.65 x 18.90 in 5 Accessories* If a second hand rest ist needed, Articulated Left Hand Rest HRL is available. HRL also allows adjustment for different positions. HRL Articulated Left Hand Rest In the case of using both left and right arms, assemble both as shown in the illustration according to the letters on the back of the hand rest, to keep the hand supports at the same level. The right hand rest should be assembled below the left hand rest. HRL Articulated Left Hand Rest Bottom View L HRR Articulated Right Hand Rest Mark for right hand rest R L Mark for left hand rest 6 R Bottom View * Not included, sold separately. Compatible JBC Articles* HRR and HRL can be combined with: RWT Adjustable Rework Arm, RWS Adjustable Rework Arm for PHSE and RWB Adjustable Rework Arm for PHBE. Assemble first the height adjustment flange (1), then the HRR (2) and afterward the HRL (3). Assemble the second height adjustment flange (4) and finally the RWT (5). Heights Adjustmet Flange (2nd) RWT Ajustable Rework Arm HRL Articulated Left Hand Rest Heights Adjustmet Flange (1st) Place the preheater set in the area below the hot air tool HRR Articulated Right Hand Rest 4 different sizes for PCB Supports are available: - PHNS Support for PCBs up to 11x7 cm / 4x3" - PHSS Support for PCBs up to 13x13 cm / 5x5" - PHBS Support for PCBs up to 36x28 cm / 14x11" - PHXLS Support for PCBs up to 51x61 cm / 20x24" * Not included, sold separately. 7 Maintenance - Check periodically that RHS is clean, especially the sliding parts and the shaft. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts. - Replace any defective damaged parts. Use original JBC spare parts only. Do not leave HRR over the preheater when the preheater is working. Shaft Sliding Parts Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosions. - Do not use the equipment for any purpose other than PCB rework. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Be careful with the fumes produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - Do not leave up the arms directly above heat surfaces. - Utmost care must be taken with liquid tin waste which can cause burns. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 8 INSTRUCTION MANUAL PHSS Support for PCBs up to 13x13cm/5x5" This manual corresponds to the following reference: PHS-SA Packing List The following items are included: PHSS Support .......................................................................................................................................... 1 unit Allen key ..................................................... 1 unit Ref. 0013754 Manual ....................................................... 1 unit Ref. 0026994 2 Features and Connections ESD Connector (connect to ESD Common Grounding Point) Rubber Cap Sliding Guide Clamp Knob Spring Guide Allen Key For fixing irregularly shaped PCBs. Slot Clamps For fixing identical PCBs in the same position. Max. PCB dimension (between clamps): 13x13 cm / 5x5 in, Thickness 6 mm / 0.236 in Guide Knob 3 Height Adjustment PHSS Support allows changing the height between the PCB and the preheater heating area. It can be chosen between 3 positions for the working height adjustment. Low level Unscrew these knobs to place the support in the lowest level 22 mm / 0.87 in Medium level 45 mm / 1.77 in High level 65 mm / 2.56 in Use the fixing brackets to place the support in the medium and the high level To change the height to the highest level, proceed as follows: Screws Rubber Cap Guide Bracket Rubber Cap Guide Clamp Knob Remove the 4 clamp knobs and the 4 black rubber caps. Then remove the screws with an allen key (nº 3). 180° After removing both guides, rotate the guide brackets 180°. Clamp Knob Place the guides, secure them with the screws, place the rubber caps and fix the clamp knobs. 4 Fast PCB Replacement Moove the spring guide backward to change PCBs of the same batch fast and easily. Removing the PCB Loosen the spring guide (1), push the PCB against the spring guide (2) and lift it out (3). Spring Guide Placing another PCB Position the new PCB (4) and tighten the spring guide knobs (5). Sliding Guide Knobs 2 3 4 4 1 5 Reworking large PCBs PCBs larger than the support can be placed onto the 4 rubber caps Adjustable slot clamps for PCB fixation. Max. PCB dimension between clamps: 13x13 cm / 5x5 in, thickness 6 mm / 0.236 in. Rubber Cap 5 Maintenance Before carrying out maintenance or storage, always allow the support to cool down. - Check periodically that the Support is clean, especially the sliding guide axes. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts - Replace any defective or damaged piece. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. Sliding Guide Axes 6 Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - When using the support with a preheater unit, the temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Be careful with the remains of liquid tin. In contact with the skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 7 Specifications PHSS Support for PCBs up to 13x13cm / 5x5" Ref. PHS-SA - Support Dimensions (Low Position): (L x W x H) - Support Dimensions (High Position): (L x W x H) - Max. PCB Dimensions (Between Clamps): - Total Net Weight: - Total Package Dimensions / Weight: (L x W x H) Complies with CE standards. ESD safe. 267 x 259 x 75 mm 10.5 x 10.2 x 3 in 267 x 259 x 96 mm 10.5 x 10.2 x 3.8 in 13 x 13 cm / 5 x 5 in Thickness 6 mm / 0.236 in 2 kg / 4.4 lb 368 x 368 x 125 mm / 2.7 kg 14.49 x 14.49 x 4.92 in / 5.95 lb Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0026994-131123Nitro PDF Pro 14 (14.3.1.193)