INTARCON - Equipos de refrigeración y frío industrial
Installation Guide for INTARCON models including: R-290 Superblock, R-290, Superblock
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DocumentDocumentsuperblock Industrial monoblocks High capacity, minimum space Quick and easy installation Low refrigerant charge www.intarcon.com superblock R-290 7 'PGTI[GHEKGPVR-290 natural refrigerant. 7 Tropicalised design for ambient temperature up to 45 ºC. 7 100 % factory tested. 7 High cooling capacity in reduced volume. Compact industrial refrigeration equipment, manufactured in galvanised steel structure and bodywork with thermosetting polyester paint, designed for outdoor installation on the cold room wall, with easy maintenance access through hinged panels. Features 400V 3N 50Hz power supply. Available in 60 Hz. Others voltages by request. 5GOKJGTOGVKE TGEKRTQECVKPI EQORTGUUQT CKT QY YKVJ FKUEJCTIG UKNGPEGT QKN separator, mounted on dampers, with internal clixon and ATEX crankcase heater, multi-stage capacity control and unloaded start. .CTIG CTGC EQPFGPUKPI EQKN KP EQRRGT RKRGU CPF CNWOKPKWO PU VTQRKECNKUGF HQT ambient temperature up to 45 ºC. *KIJGHEKGPE[GXCRQTCVKPIEQKNKPEQRRGTRKRGUCPFCNWOKPKWOPU Aluminium hinged condensate tray. Low-speed condenser motor fans, with internal electronic protection, mounted on nozzle, dynamically balanced blades and external protection grille. Proportional control of condensation temperature by fan speed control. Long-range evaporator axial motor fans, mounted on nozzles, dynamically balanced blades and external protection grille. Refrigeration circuit equipped with high and low pressure switches, ceramic NVGTUKIJVINCUUCPFVJGTOQUVCVKEGZRCPUKQPXCNXGRTGCFLWUVGFCVHCEVQT[ dryer Hot gas defrost for MCH and BCH series, and air defrost for ACH series. Heat exchanger for liquid subcooling and suction superheating. Independent IP55 electrical power and control panel, with thermal differential and magneto-thermal protection for compressor, fan(s) and heating elements. Multifunction electronic control with digital remote display. Mounting frame for panel mounting (4 and 5 series). Indoor/outdoor insulated panel injected polyurethane with 45 kg/m3 density. Series ACH - High temperature (9 ºC...15 ºC) Monoblock units designed for high temperature application cold rooms, handling and process rooms, ante rooms and refrigerated loading docks. MCH - Positive temperature (-5 ºC...10 ºC) Monoblock units designed for preservation of generic products in medium temperature cold rooms. BCH - Low temperature (-30 ºC...-15 ºC) Monoblock units designed for preservation of frozen products in negative temperature cold rooms. Propane Propane, or R-290, is a hydrocarbon used as a refrigerant in compact commercial and industrial refrigeration equipment. It has a low environmental impact and excellent thermodynamic properties. Global Warming Potential: GWP = 0.02 according to IPCC AR6 Boiling point at 1.013 bar (ºC): -42.10 Temperature drift (ºC): 0 5CHGV[ ENCUUKECVKQP # 0QPVQZKE DWV GZVTGOGN[ flammable. Highly reliable compressors Frascold's semihermetic reciprocating compressors are characterised by their great robustness and reliability of operation, and as they are cooled exclusively by the TGHTKIGTCPVICUVJG[RTQXKFGGHHGEVKXGUQWPFRTQQPI Electronic controller The compact superblock units come with an advanced multifunction control as standard, with an electronic board integrated in the control panel and digital remote control. www.intarcon.com Industrial monoblocks POLYURETHANE INJECTED THROUGH-WALL PAD VARIABLE SPEED AXIAL FANS LARGE SURFACE CONDENSING COIL, TROPICALISED FOR HIGH AMBIENT TEMPERATURE R-290 industrial monoblocks Assembly panel with mounting frame Units includes an insulating buffer with 100 mm thickness for assembly window on the refrigerator panel of the camera. Units of 4 and 5 series comes standard with a mounting frame which facilitates installation and improves equipment attachment to the cold room wall. MOUNTING FRAME SEMIHERMETIC COMPRESSOR R-290 PRESSURE GAUGES INTERNAL EXCHANGER Options Made-to-measure extension structure for through-wall assembly. Anti-corrosion coil coating. Mounting template for installation on insulation panel (included series 4 and 5). Protection system for voltage drops and phase failures. Long range air streamer in evaporating fans. Thicker insulating buffer (160 or 200 mm). Installation example Through-wall assembly An extension structure can be supplied by request for through-wall assembly. ANCHOR DETAIL BOLT M10 X 100 RUBBER JOINT HIGH TEMPERATURE SUPERBLOCK UNIT POSITIVE TEMPERATURE SUPERBLOCK UNIT R-290 load limit 4UWRGTDNQEMWPKVUEQPVCKPCNQYCOOCDNGTGHTKIGTCPVEJCTIGENCUU#+PCEEQTFCPEGYKVJ the European standard EN 378, superblock R-290 units are suitable for industrial premises with restricted access, and each unit must comply with the practical refrigerant charge limit of 8 g of R-290 per m3 of room volume. If necessary, in order to split the refrigerant charge, the installation of multiple units in the same room can be planned. If the refrigerant charge in a unit is exceeded, the designer must carry out a risk assessment study and take appropriate protective measures. For example, a working room at 12 °C with dimensions 10 m x 15 m x 4.5 m, with a volume of 675 m3 , and a refrigeration requirement of 24 kW, allows a maximum charge per unit of 5 kg. In this case, an ACH-KD-3 071 unit can be selected, which contains less than 4 kg of R-290. MADE-TO-MEASURE EXTENSION STRUCTURE EVERY 50 mm Long range streamer (optional for HFC models) Integrated as standard on R-290 models is a streamer or louvred diffuser on the fan drive, to direct the air jet with a greater reach. Ø 500 mm RANGE RESIDUAL SPEED (m/s) WITHOUT WITH STREAMER STREAMER 1.5 1.0 0.5 20 m 30 m 40 m Fan Ø (mm) Ø 450 Ø 500 Range without streamer Range with streamer (m) (m) 22 28 26 34 www.intarcon.com superblock R-290 | High temperature Monoblock units designed for high temperature application cold rooms, handling and process rooms and refrigerated loading docks. Special features Air defrost and oversized condenser. 400V 3N 50Hz | High temperature | Semihermetic compressor | R-290 Refrigerant Series / Model Compressor HP Model ACH-KD-3 071 7 Q7-36 Cooling capacity (kW) (1) Cold room temperature 18 ºC 65 % HR 25.3 12 ºC 75 % HR 24.5 6 ºC 85 % HR 20.1 Input power (kW) 9.4 R-290 ACH-KD-4 151 15 S15-52 38.3 36.3 29.8 13.4 ACH-KD-5 201 20 S20-56 50.8 47.0 37.6 15.0 ACH-KD-5 301 30 V30-84 64.4 61.6 50.1 20.5 Max. current (A) Evaporator Fan Ø (mm) #KTQY (m3/h) Range (m) 25 2x Ø 450 8 400 22 37 2x Ø 500 13 300 22 44 3x Ø 500 18 000 22 52 3x Ø 500 18 000 22 Condenser Fan Ø (mm) #KTQY (m3/h) Refrig. charge (kg) Weight (kg) SPL dB(A) (2) 2x Ø 450 8 000 < 4.0 430 43 4x Ø 450 14 400 < 4.0 600 46 2x Ø 630 21 000 < 5.0 860 48 2x Ø 630 21 000 < 5.0 920 50 1x Semihermetic Compressor Options Made-to-measure extension structure for through-wall assembly. Anti-corrosion coil coating. Mounting template for installation on insulation panel (included series 4 and 5). Protection system for voltage drops and phase failures. ACH-KD refrigeration scheme CP BP AP VT IP EV RC (1) Rated data are related to operation at cold room temperature of 12 ºC and 75 % RH, , and ambient temperature of 35 ºC. Oversized evaporators are for a difference between evaporating temperature and air inlet temperature of DTM=10 K (±1.0 K). Oversized condensers are for a difference between condensing temperature and air inlet temperature of DTM=12 K (±2 K). (2) Units with refrigerant load less than 10 tons of CO2 equivalent (7 kg of R-449A) exempt from leak checking, Regulation (EU) No 517/2014. (3) Sound pressure level of the condenser referred to F$ # UQWPF RTGUUWTG NGXGN OGCUWTGF KP VJG QRGP GNF at 10 m distance. MV VE FL MV CD CP: COMPRESSOR MV: MOTOR FAN EV: EVAPORATOR CD: CONDENSER IP: PLATE HEAT EXCHANGER FL: FILTER AP: HIGH PRESSURE SWITCH BP: LOW PRESSURE SWITCH VE: EXPANSION VALVE VT: VOLTAGE VARIATOR RC: CRANKCASE RESISTOR www.intarcon.com Industrial monoblocks R-290 industrial monoblocks CH-KD series superblock R-290 | Positive temperature Monoblock units designed for preservation of generic products at positive temperature cold rooms. Special features Hot gas defrost and oversized evaporator to keep a relative humidity between 80 % and 85 %. 400V 3N 50Hz | Positive temperature | Semihermetic compressor | R-290 Refrigerant Series / Model Compressor HP Model MCH-KD-3 071 7 Q7-36 Cooling capacity (kW) (1) Cold room temperature 10 ºC 85 % HR 22.7 5 ºC 85 % HR 19.9 0 ºC 85 % HR 17.7 Input power (kW) Max. current (A) 8.0 25 R-290 MCH-KD-4 151 15 S15-52 33.5 29.1 25.6 11.7 37 MCH-KD-5 201 20 S20-56 43.8 37.8 33.7 13.4 44 MCH-KD-5 301 30 V30-84 57.2 49.7 44.5 17.8 52 Evaporator Fan Ø (mm) #KTQY Range (m3/h) (m) 2x Ø 450 8 400 22 2x Ø 500 13 300 22 3x Ø 500 18 000 22 3x Ø 500 18 000 22 Condenser Fan Ø (mm) #KTQY (m3/h) Refrig. charge (kg) Weight (kg) SPL dB(A) (2) 2x Ø 450 8 000 < 4.0 430 43 4x Ø 450 14 400 < 4.0 600 46 2x Ø 630 21 000 < 5.0 860 48 2x Ø 630 21 000 < 5.0 920 50 1x Semihermetic Compressor Options Made-to-measure extension structure for through-wall assembly. Anti-corrosion coil coating. Mounting template for installation on insulation panel (included series 4 and 5). Protection system for voltage drops and phase failures. MCH-KD refrigeration scheme CP BP AP VT IP EV RC (1) Rated data are related to operation at cold room temperature of 0 ºC and 85 % RH, and ambient temperature of 35 ºC. Oversized evaporators are for a difference between evaporating temperature and air inlet temperature of DTM=10 K (±1.0 K). Oversized condensers are for a difference between condensing temperature and air inlet temperature of DTM=10 K (±2 K). (2) Units with refrigerant load less than 10 tons of CO2 equivalent (7 kg of R-449A) exempt from leak checking, Regulation (EU) No 517/2014. (3) Sound pressure level of the condenser referred to F$ # UQWPF RTGUUWTG NGXGN OGCUWTGF KP VJG QRGP GNF at 10 m distance. MV FL MV VE VS CD CP: COMPRESSOR MV: MOTOR FAN EV: EVAPORATOR CD: CONDENSER IP: PLATE HEAT EXCHANGER FL: FILTER VS: SOLENOID VALVE AP: HIGH PRESSURE SWITCH BP: LOW PRESSURE SWITCH VE: EXPANSION VALVE VT: VOLTAGE VARIATOR RC: CRANKCASE RESISTOR www.intarcon.com superblock R-290 | Negative temperature Monoblock units designed for preservation of frozen products in negative temperature cold rooms. Special features Hot gas defrosting in coil and tray, and drain heater. 400V 3N 50Hz | Negative temperature | Semihermetic compressor | R-290 Refrigerant Series / Model BCH-KD-3 201 Compressor HP Model 20 S20-56 Cooling capacity (kW) (1) Cold room temperature -20 ºC 95 % HR 11.9 -25 ºC 95 % HR 9.7 -30 ºC 95 % HR 7.7 Input power (kW) Max. current (A) 8.0 41 R-290 BCH-KD-4 251 25 V25-71 16.3 13.3 10.7 10.8 45 BCH-KD-5 351 35 V35-103 23.7 18.7 14.2 15.0 56 BCH-KD-5 501 50 Z50-154 29.7 23.5 17.4 20.1 83 Evaporator Fan Ø (mm) #KTQY Range (m3/h) (m) 2x Ø 450 9 000 22 2x Ø 500 14 000 22 3x Ø 500 18 000 22 3x Ø 500 18 000 22 Condenser Fan Ø (mm) #KTQY (m3/h) Refrig. charge (kg) Weight (kg) SPL dB(A) (2) 2x Ø 450 8 000 < 4.0 430 48 4x Ø 450 14 400 < 4.0 600 47 2x Ø 630 21 000 < 5.0 860 49 2x Ø 630 21 000 < 5.0 920 46 1x Semihermetic Compressor Options Made-to-measure extension structure for through-wall assembly. Anti-corrosion coil coating. Mounting template for installation on insulation panel (included series 4 and 5). Protection system for voltage drops and phase failures. Bi-temperature. Equipment for medium and low temperature operation. BCH-KD refrigeration scheme CP BP IP AP VT EV RC (1) Rated data are related to operation at cold room temperature of -20 ºC and 95 % RH, , and ambient temperature of 35 ºC. Oversized evaporators are for a difference between evaporating temperature and air inlet temperature of DTM=6.5 K (±1.0 K). Oversized condensers are for a difference between condensing temperature and air inlet temperature of DTM=10 K (±2 K). (2) Units with refrigerant load less than 10 tons of CO2 equivalent (7 kg of R-449A) exempt from leak checking, Regulation (EU) No 517/2014. (3) Sound pressure level of the condenser referred to F$ # UQWPF RTGUUWTG NGXGN OGCUWTGF KP VJG QRGP GNF at 10 m distance. MV VE RD FL VS MV CD CP: COMPRESSOR MV: MOTOR FAN EV: EVAPORATOR CD: CONDENSER IP: PLATE HEAT EXCHANGER FL: FILTER AP: HIGH PRESSURE SWITCH BP: LOW PRESSURE SWITCH VE: EXPANSION VALVE VS: SOLENOID VALVE VT: VOLTAGE VARIATOR RC: CRANKCASE RESISTOR RD: DEFROSTING HEATER www.intarcon.com Industrial monoblocks superblock R-290 dimensions 3 series 2 123 1 780 1 905 824 980 1 100 4 series 2 123 1 784 101 2 023 841 1 081 790 947 1 920 1 860 2 222 1 824 R-290 industrial monoblocks CH-KD series 800 1 000 911 1 241 1 399 5 series 2 463 2 200 101 2 387 967 1 319 2 463 2 200 1 051 1 155 1 151 1 347 101 Dimensions in mm. www.intarcon.com