Instruction Manual for WOODFAST models including: OS1006 Oscilating Sander, OS1006, Oscilating Sander, Sander
Oscillating Big Boy Sander 2515mm (100") x 150mm (6") 3HP 240V WF-OS10
Woodfast Oscillating Big Boy Sander 2515mm (100") x 150mm (6") 3HP 240
Instruction Oscilating Sander Manual
OS1006
IMPORTANT
For your safety, read instructions carefully before assembling or using this product. Save this manual for future reference.
Original Instruction V.1-202306
www.woodfastmachinery.com.au
INDEX
1 GENERAL INFORMATION 1.1 Foreword 1.2 Machine identification 1.3 Customer Service recommendations
2 SAFETY PRECAUTIONS 2.1 Safety regulations 2.2 Residual risks 2.3 Safety and information signals
3 SPECIFICATIONS 3.1 Main components 3.2 Technical specification 3.3 Electrical connection 3.4 Noise level
4 INSTALLATION 4.1 Installation of the machine support 4.2 Install Adjustment Handle 4.3 Attaching abrasive belt guards 4.4 Install baffle plate 4.5 Install extension table 4.6 Setting the extension table
5 ADJUSTMENTS AND OPERATIONS 5.1 Safety instructions 5.2 Sanding belts 5.3 Fitting the sanding belt 5.4 Centering the sanding belt - Height adjustment 5.5 Height adjustment of the table / extension table 5.6 Angle adjustment of the sanding unit 5.7 Sanding belt oscillation on/off 5.8 Extending the machining area 5.9 Set the spring tension - belt tension 5.10 Adjusting the angle - Sanding module inclination
6 MAINTENANCE
7 TROUBLE SHOOTING
8 DIAGRAMS AND COMPONENTS
-2-
1. GENERAL INFORMATION
1.1 Foreword
Some information and illustrations in this manual may difer from the machine in your possession,since all the configurations inherent in the machine complete with all the complete are described and illustrated.Therefore,refer only to that information strictly connected with the machine configuration you have purchased.
With this manual we would like to provide the necessary information for maintenance and proper use of the machine. The distribution network is at your service for any technical problem, spare parts or any new requirement you may have for the development of your activity.
This manual must be read and understood before operating the machine. This will provde a better working knowledge of the machine, for increased safety and to obtain the best results.
To facilitate its reading, the manual has been divided into sections pointing out the most important operations. For a quick research of the topics, it is recommended to consult the index. To better stress the importance of some basic passages, they have been marked by some preceding symbols:
WARNING
Indicates imminent risks which may cause serious injury to the operator or other persons. Be careful and scrupulously follow the instructions.
CAUTION
A statement advising of the need to take care lest serious consequences result in harm to material items such as the asset or the product.
1.2 Machine identification
There is a identification plate fixed to the machine, containing the manufacturer's data, year of construction, serial number and technical specifications.
1.3 Customer Service recommendations
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts disassembly. Keep to the instructions contained in this manual for the correct use of the machine.
CAUTION
Only skilled and authorized staff shall use and service the machine after reading this manual. Respect the accident prevention regulations and the general safety and industrial medicine rules.
-3-
2. SAFETY PRECAUTIONS
2.1 Safety regulations
WARNING
Read carefully the operation and maintenance manual before starting, using, servicing and carrying out any other operation on the machine.
The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by any failure to comply with the safety regulations.
- The machine operator shall have all necessary prerequisites in oder to operate a complex machiery. - It is prohibited to use the machine when under the influence of alcohol, drugs or medication. - All the operators must be suitably trained for use, adjustment and operation of the machine. - The operators must carefully read the manual paying particular attention to the warning and safety notes. Furthermore, they must be informed on the dangers associated with use of the machine and the precautions to be taken, and must be instructed to periodically inspect the guards and safety devices. - Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power by setting the main switch to stop. - After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an increase in the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten them. - The working area around the machine must be kept always clean and clear, in order to have an immediate and easy access to the switchboard. - Never insert materials which are different from those which are prescribed for the machine utilization. The material to be machined must not contain any metal parts. - Never machine pieces which may be too small or too wide ithrespect to the machine capacity. - Do not work wood which has evident defects (cracks, knots, metal parts, etc.) - Never place hands among the moving parts and/or materials. - Keep hands clear from the tool; feed the piece with the aid of a pusher. - Keep the tools tidy and far away from those not authorized persons. - Never employ cracked nor uckled, neither not correctlyreground tools. - Never use the tools beyond the speed limit recommended bythe producers. - Carefully clean the rest surfaces of tools and make surethat they find perfectly horizontally positioned, and with no dents at all. - Always wear gauntlets when handling the tools. - Mount the tools in the right machining direction. - Never start the machine before having correctly installed all the protections. - Connect the dust suction hoods to an adequate suction system; suction must always be activated when the machine is switched on. - Never open doors or protections when the machine or the system is operating. - Many unpleasant experiences have shown that anybody may wear objects which could cause serious accidents. Therefore, before starting working, take any bracelet, watch or ring off.
- Button the working garment sleeve well around the wrists. - Take any garment off which, by hanging out, may get tangled in the MOVING UNITS. - Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries. - Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust protection masks. - Never let unauthorized people repair, service or operate the machine.
- The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the machine. - Any transport, assembly and dismantling is to be made only by trained staff, who shall have specific skill for the specified operation. - The operator must never leave the machine unattended during operation. - During any working cycle break, switch the machine off. - In case of long working cycle breaks, disconnect the general power supply.
-4-
2.2 Residual risks
Despite observance of all the safety regulations, and use according to the rules described in this manual, residual risks may still be present, among which the most recurring are: - contact with tool - contact with moving parts (belts, pulleys, etc..) - recoil of the piece or part of it - accidents due to wood splinters or fragments - injury from workpiece kickback - electrocution from contact with live parts - danger due to incorrect tool installation - inverse tool rotation due to incorrect electrical connection - danger due to dust inhalation in case of working without vacuum cleaner. Bear in mind that the use of any machine tool carries risks. Use the appropriate care and concentration for any type of machining (also the most simple). The highest safety is in your hands.
2.3 Safet y and information signals
This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others they serve as indication. Always take the utmost care. SAFETY SIGNALS:
Risk of eye injury. Wear eye protection.
Wear hearing protection systems.
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS: Indicate the technical characteristics, direction of rotation and inclination, block and release, etc. Carefully following the directions to simply the use and adjustment of the machine. The signals are graphically described and do not require further explanation.
-5-
3. SPECIFICATIONS
3.1 Main components
2
3
4
5
6
7 1
11
8
9
10
1. Lifting handwheel 2. Extension table 3. Sanding belts 4. Tensioning handle 5. Table 6. Baffle plate 7. Suction port 8. Sanding belt oscillation 9. Switch 10. Base frame 11. Emergency stop switch
3.2 Technical specification
Volts, Hertz ......................................................................................................................220-240 V,50 HZ Amps................................................................................................................................ 12.2 A Motor Power..................................................................................................................... 3 HP Sanding roller................................................................................................................... 110 mm Sanding belt..................................................................................................................... 2515 x 150 mm Sanding belt tilt................................................................................................................. 0-90° Sanding belt speed...........................................................................................................17 m/s Oscillating range...............................................................................................................5 mm Oscillating frequency........................................................................................................ 75 /min Dust Port...........................................................................................................................63 mm Table Height..................................................................................................................... 900-1000 mm Overall Size...................................................................................................................... 1488x530x1170 mm Net Weight........................................................................................................................172 Kgs
-6-
3.3 Electrical connection
- Electrical installation should be carried out by competent, qualified personnel. - The mains connection should be made using the terminal box. - Replacement of the power supply cable should only be done by a qualified electrician.
WARNING
To avoid electrocution or fire, any maintenance or repair to electrical system should be done only by qualified electricians using genuine replacement parts.
SWITCH
1.5mm
1.5mm
MOTOR
-7-
3.4 Noise level
Sound Pressure Level Sound Power Level
No load < 80dB(A) < 90dB(A)
Load < 90dB(A) < 100dB(A)
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a correlation between the emission levels and the exposure levels, this cannot be used reliably to determine whether or not further precautions are required. The factors which affect the actual level of operator exposure include the duration of exposure, the ambient characteristics and other sources of emission, for example, the number of machines and other adjacent machining. The permitted exposure values may also vary from country to country. Nevertheless, this information allows the user of the machine to better evaluate the dangers and risks.
Other factors which reduce exposure to noise are: - correct tool choice - tool and machine maintenance - use of hearing protection systems (e.g. headsets, earplugs,...)
WARNING
Please use the hearing protection systems if the above mentioned noise levels exceed 95dB(A).
4. INSTALLATION
WARNING
The machine must not be installation is complete.
plugged
in
and
the
power
switch
must
be
in
the
OFF
position
untill
Risk of injury!: Improper assembly and installation can lead to serious physical injury or equipment
damage. For this reason, this work may only be carried out by authorised, trained personnel who
are familiar with how to operate the machine and in strict observance of all safety instructions.
4.1 Installation of the machine support
The machine is heavy .It is best to assemble the machine near the area where it will eventually
WARNING reside. Heavy dead weights can easily cause an injury. To facilitate assembly, ensure the presence
of a minimum of one additional people.
Part No. 1 2 3 4 5 6
Description Upper frame Metal sheet Leg Cup head square neck bolt M6x16 Hex nut M6 Flat washer
1
5
6
3
4
2
--
1. Check the contents of the Stand against the parts list above, and lay out the parts for quick reference. 2. On a protected surface, lie the Upper Frame (#1) upside down so that the legs can be attached. 3. Attach the four Legs (#3) to the frame with the Carriage Bolts, Washers and Nuts (#4, 5, 6). Note that the legs are universal and will attach to any corner of the stand. Do not fully tighten the nuts at this time. 4. Turn the Shelf (#2) upside down, fit it inside of the four legs and fasten it in place. Hand tighten the nuts only.Attach the four Footing(#7) to the Legs. 5. The stand is now assembled and can be turned upright.
6. Place the machine stand on the machine frame(#8). Take measures to prevent the machine from slipping sideways. 7. Thread the screws (#9) through the holes of both stands and fasten with washer(#10) and nut(#11).
8 9
10 11
4.2 Install Adjustment Handle
1. Thread the adjustment handle (#2) into the hole of the adjustment lever.
2. Lock the nut (#1).
1 2
-9-
4.3 Attaching abrasive belt guards
1 2
1. Hook the recesses of the abrasive belt guards(#1). onto the two guide screws(#2). 2. Tighten the locking handle(#3).
3
4.4 Install baffle plate
1 2
1. Thread the baffle plate(#2)with the positioning pin on the hole. 2. Tighten the locking handle(#1).
4.5 Install extension table
1 2
1. Insert the guiding shaft of the extension table(#1)into the hole. Place the worktable at the bottom. 2. Tighten the adjustable handle(#2).
-10-
4.6 Setting the extension table X
1
2
WARNING
Risk of material damage! Set the extension table with sufficient distance to the sanding belt! There is the risk of collision.
1.Setting the distance of the roller to the extension table. 1.1 Loosen the hexagonal bolts(#1) with 13mm hexagonal spanner. 1.2 Move the bracket(#2) along the slotted holes. 1.3 Tighten the hexagonal bolts.
2.Setting the angle of the roller to the extension table.
Y
1.1 Loosen the hexagonal bolts(#1) with 13mm hexagonal spanner.
1.2 Adjusting the set screw(#3) with 4mm Soket head cap spanner.
1.3 Tighten the hexagonal bolts.
3
-11-
5. ADJUSTMENTS AND OPERATIONS
Improper adjustment and setup work can lead to serious physical injury or material damage.
WARNING For this reason, this work may only be carried out by authorised,trained personnel who are
familiar with how to operate the machine and in strict observance of all safety instructions.
5.1 Safety instructions
Make sure that the sanding belt is running in the correct direction.
WARNING The direction of rotation is indicated by an arrow on the back of the abrasive belt.
Direction of rotation
1. Connect the plug to the power supply. 2. Switch on and let the machine run briefly. 3. While the motor is running, check its direction of rotation. 4. Should a change in the direction of rotation be necessary, switch the two phases on the power cable.
5.1.1 Before beginning any maintenance work on the machine, switch it off and secure it against accidentally being switched on again. 5.1.2 Before commencing any work with the machine, inspect it to ensure that it is complete and in technically good condition. 5.1.3 Ensure that there is sufficient space to work around the machine. 5.1.4 Keep the work area orderly and clean. Components and tools that are not put in their correct place or put away may be the cause of accidents! 5.1.5 Install the safety equipment according to the instructions and check that it functions properly.
5.2 Sanding belts
5.2.1 Never use a torn sanding belt. 5.2.2 Only use appropriate sanding belts. 5.2.3 Ensure that the surfaces of the rollers are clean and free of dust before attaching a sanding belt.
Only use appropriate sanding belts:
Sanding belts 2515 x 150 mm Sanding belts 2515 x 150 mm Sanding belts 2515 x 150 mm Sanding belts 2515 x 150 mm
#80 #100 #120 #150
--
5.3 Fitting the sanding belt
2
1
Remove the workpiece stop.
2
Remove the rear abrasive belt cover.
5ilt t he tensioning handle(#1) unt il it snaps into place.
Remove the sanding belt by twisting it slightl y whi le
pulling it out.
Hook a new sanding belt around. 6nlock the tensioning handle(#1) to tension the abrasive belt.
Ensure that the upp er sanding edge always runs b-eneath the upp er edge of the belt glidin g surface or the drive r oll ers(#2) .
Reassemble the rear abrasive belt cover and workp- iece stop.
5.4 Centering the sanding belt - Height adjustment
Warning
Ensure that the upper sanding edge always runs beneath the upper edge of the belt gliding surface or the drive rollers. The sanding belt is centered during the machine test in the factory. Proceed very cautiously with the settings described here.
1 2
Sanding belt - Height adjustment : 1. Start the machine. 2. Adjust the angle with adjusting nuts Depending on the direction of adjustment of the belt roller, loosen the adjusting nut on the corresponding side. When the belt runs along the center of the belt roller, fix the setting with the locking nut. · Direction adjusting nut 1: Increase belt run · Direction adjusting nut 2: Lower belt run
-13-
5.5 Height adjustment of the table / extension table
1
2
4
3
Table : 1. Release the adjustable handle(#4). 2. Table height adjusted using the handwheel(#3). · Clockwise: lower · Anti-clockwise: higher 3. Clamp the adjustable handle.
Extension table :
1. Release the adjustable handle(#2).
5
2. For height adjustment, move the
extension table(#1) to the desired position.
3. Clamp the adjustable handle.
5.6 Angle adjustment of the sanding unit
1
The sanding unit is continuously adjustable between 0 -90°. 1. Release the adjustable handle(#1). Use the handgrip (#2) to swivel the unit. 2. Set the angle between 0° and 90° on the scale (#3). 3. Clamp the adjustable handle.
2
3
5.7 Sanding belt oscillation on/off
WARNING
The oscillation of the grinding belt can be switched on or off to change the grinding pattern.To prevent one-sided wear of the abrasive belt, switch on the switched-off oscillation stroke again after use.
1. Release the adjustable handle(#1). 2. Use the lever (#2) to switch the oscillation of the grinding belt on and off. · Switching on the machine: Shift the lever to the back. · Switching off the machine: Shift the lever to the front. 3. Clamp the adjustable handle.
2 1
-14-
5.8 Extending the machining area
1
23
For longer workpieces the grinding surface can be enlarged. 1. Remove the baffle plate(#1). 2. Release the screw(#3). 3. Swing the extraction flap(#2) upwards. 4. To reassemble, follow the instructions in the reverse order.
5.9 Set the spring tension - belt tension
1
9
2
1. Remove the workpiece stop. 2. Remove the rear abrasive belt cover. 3. Tilt the tensioning handle(#1) until it snaps into place 4. Remove the sanding belt by twisting it slightly while pulling it out. 5. Measure the distance X. 6. Adjust the distance: 128 mm 7. To adjust the distance, turn the nut(#2). 8. To reassemble, follow the instructions in the reverse order.
-15-
5.10 Adjusting the angle - Sanding module inclination
90°
90° - Angle :
1. Before beginning any maintenance work on the
machine, switch it off and secure it against accidentally
being switched on again.
2. Release the adjustable handle(#1).
3. Loosen the locking nut(#2).
1
4. Tilt in 90° direction.
5. Place the test piece or 90° angle on the working
2
table and the grinding belt support.
6. Adjust the fence screws (#3)(set at 90°).
7. Tighten the lock nut again.
8. Test the adjustment and if required, readjust.
3
0° - Angle : 1. Before beginning any maintenance work on the machine, switch it off and secure it against accidentally being switched on again. 2. Release the adjustable handle(#1). 3. Loosen the locking nut(#2). 4. Tilt in 0° direction. 5. Place the test piece or 90° angle on the working table and the grinding belt support. 6. Adjust the fence screws(#3) (set at 0°) 7. Tighten the lock nut again. 8. Test the adjustment and if required, readjust.
2
1 3
-6-
6. MAINTENANCE
CAUTION
Before cleaning or carrying out maintenance work, disconnect the machine from the power source (wall socket). Never use water or other liquids to clean the machine.Use a brush. Regular maintenance of the machine will prevent unnecessary problem.
Improper maintenance can cause serious injury or damage. For this reason, this
WARNING work may only be carried out by authorised, trained personnel who are familiar
with how to operate the machine and in strict observance of all safety instructions.
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7. TROUBLE SHOOTING
WARNING For your own safety, always turn off and uppug the
machine before carrying out any troubleshooting.
Repairing faults incorrectly can result in personal injury or damage to the machine.
WARNING
For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all
safety instructions.
Do not make adjustments while the lathe is running,Ensure the switch is off,
WARNING power is disconnected and all moving parts have stopped before servicing.
Failure to comply may result in serious injury.
7.1 Machine faults
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7.2 Belt guidance faults
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8 DIAGRAMS AND COMPONENTS
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1
2
No. Description Upper frame Metal sheet Leg Cup head square neck bolt M6x16 Hex nut M6 Washer M6 Hex nut M8 Washer M8 Hex bolt M8x20
9
8
7
5
6
3
4
-25-
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